Enable Your Smart Factory with the AWS Industrial IoT Reference Solution (MFG303) - AWS re:Invent 2018
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The document discusses enabling a smart factory with AWS Industrial IoT Reference Solution. It covers why smart factories are useful by utilizing untapped data for business insights. The document then discusses industrial communication protocols and manufacturing networking. It presents the AWS industrial IoT reference architecture and shows a hands-on workshop that will be conducted to set up a simulated manufacturing network on AWS with PLC simulation and data collection in IoT.
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Enable Your Smart Factory with the AWS Industrial IoT Reference Solution (MFG303) - AWS re:Invent 2018
- 2. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Enable Your Smart Factory with the AWS Industrial IoT Reference Solution Steve Blackwell Senior Consultant – Automotive & Manufacturing AWS/Professional Services M F G 3 0 3 Bart Schouwenaars-Harms Industrial Solutions Builders Manager AWS/Solution Builders
- 3. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Agenda Why a smart factory Industrial communication protocols Manufacturing networking Reference architecture Hands-on workshop
- 4. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. What you will need for the Hands-On • An AWS Account with Administrator Permissions • A Laptop • Small amount of knowledge about Node.js
- 5. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Related sessions Wednesday, Nov 28th MFG307—Industrial Intelligence: Generate Insights from Historian Data 16:00 – 17:00 | Aria West, Level 3, Starvine 3, Table 3 Thursday, Nov 29th MFG301—Optimize Smart Factories Using Data Lakes and ML on AWS 13:45 – 14:45 | MGM, Level 1, Grand Ballroom 122 Tuesday, Nov 27th IOT307-R1—How Fender is Automating Its Manufacturing Operations with AWS 19:00 – 20:00 | Venetian, Level 3, San Polo 3405
- 6. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 7. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Why have a Smart Factory? Untapped Data Business Insight
- 8. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industry 4.0 1st 2nd 3rd 4th
- 9. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Operations (OT)Enterprise (IT) Manufacturing environment IT systems CRM Asset management ERP Supply chain Finance Maintenance Compliance SCADA, DCS, etc. Various protocols
- 10. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. ISA-95 in the context of the AWS Cloud Level 1 Level 2 Line/machine control Animation direct control Level 3 Level 4 Description Line/machine supervision Manufacturing Operations Management Business planning & logistics MES/ Historian ERP/PLP/SCM App/SystemFunction Line/cell execution Business operations SCADA/HMI Supervisory control DCS/PLC/RTU Level 0 Physical values Raw data event signals I/O Sensor AWS Services Enterprise apps in the cloud Data ingestion & analytics AWS Greengrass IoT Device FreeRTOS
- 11. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 12. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 13. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Communication requirements - Throughput - Scheduled - Low downtime - Hostile environments - Scalable
- 14. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Fieldbus examples Non-ethernet Ethernet • Modbus RTU/ASCII • Profibus • DeviceNet (CIP) • ControlNet (CIP) • IO-link • AS-i • Modbus/TCP • Profinet • Ethernet/IP (CIP) • CC-Link • PowerLink • EtherCAT
- 15. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Supervisory examples Ethernet • Modbus/TCP • S7-Comm • Ethernet/IP • PCCC • SLMP • OPC-UA/OPC-DA
- 16. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 17. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 18. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 19. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 20. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols
- 21. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols AWS Greengrass
- 22. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols AWS Greengrass
- 23. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Industrial communication protocols AWS Greengrass
- 24. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 25. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Cisco & Rockwell CPwE architecture
- 26. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Manufacturing networking 101 Internet Enterprise network Manufacturing network VLAN VLAN VLAN VLAN MES/Historian Enterprise apps Shop floor
- 27. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Shop Floor to AWS Cloud Connectivity Internet Enterprise DMZ Industrial Greengrass VPC VPN Connection Direct Connect Machine Tool / PLC
- 28. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Manufacturing networking—IoT connectivity Internet Enterprise network Manufacturing network VLAN VLAN VLAN VLAN MES/Historian Enterprise apps Shop floor AWS IoT AWS Greengrass
- 29. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 30. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. AWS industrial IoT reference architecture Amazon SNS AWS Greengrass IoT rule (all data) Amazon S3 Data Lake Kinesis Data Firehose Protocol conversion Email AWS SMS Industrial equipment Industrial equipment Amazon Glacier Kinesis Data AnalyticsProtocol conversion ML inference AWS IoT/AWS Greengrass/ AWS IoT Device Management/ AWS Device Defender Amazon SageMaker ML models Amazon QuickSight Amazon Kinesis Streams Kinesis Data Firehose IoT anomaly data repository Amazon Athena Amazon Athena IoTrule(alerts) Realtimeand historicalvisualization CloudWatch Amazon Cognito CloudTrail AWS Config IoT Cert IAM AWS IoT Analytics
- 31. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. AWS manufacturing reference architecture (Brownfield) AWS Greengrass Amazon S3 Data Lake Kinesis Data Firehose MES Factory machines Protocol conversion ML inference AWS IoT Amazon SageMaker Machine Learning Amazon QuickSight Data visualization/reporting Amazon Athena Historian Storage gateway Amazon EMR Amazon EBS Amazon EC2 AWS Batch Amazon AppStream Amazon EBS Amazon EC2 HPC workloads Enterprise workloads (SAP) AWS DMS Amazon RDS Local servers Amazon Redshift Data warehouse Dataingestion API Gateway interfaces N:1 Plant manager Quality manager H&S officer Production planner Plant maintenance Production manager Engineer OSI PI connector AWS Snowball Edge Data migration
- 32. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 33. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Activities Here is what we will be doing: I. Setup a Simulated Manufacturing Network II. Install and Configure Greengrass III. Install Node Red on Greengrass IV. Run the PLC Simulator V. View the data in IoT
- 34. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Workshop Architecture Node Red Lambda function VPC Subnet Windows EC2 PLC EC2 Instance
- 35. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Workshop Details Windows PLC Credentials Username: Administrator Password: re:Invent https://github.com/stevbla/reInvent_smart_factory
- 36. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.
- 37. Thank you! © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved. Steve Blackwell (stevbla@amazon.com) https://www.linkedin.com/in/smblackwell/ Bart Schouwenaars-Harms (sbart@amazon.co.uk)
- 38. © 2018, Amazon Web Services, Inc. or its affiliates. All rights reserved.