Case ih lb324 square baler service repair manual (4137 and up)

Part number 47969454
Square Baler
SERVICE MANUAL
Square Baler
Part number 47969454
English
March 2016
© 2016 CNH Industrial Belgium N.V. All Rights Reserved.
1/2
LB324
LB334
LB424
LB434
LB324
LB334
LB424
LB434
SERVICEMANUAL

SERVICE MANUAL
LB324P Packer Cutter [4137 - ], LB324R Rotor Cutter [4137 - ], LB324S
Standard [4137 - ], LB334P Packer Cutter [4137 - ], LB334R Rotor Cutter
[4137 - ], LB334S Standard [4137 - ], LB424R Rotor Cutter [4137 - ], LB424S
Standard [4137 - ], LB434R Rotor Cutter [4137 - ], LB434S Standard [4137 - ]
47969454 24/02/2016
EN

Contents
INTRODUCTION
Power Take-Off (PTO)................................................................. 31
[31.201] Power Take-Off (PTO) drive shaft.................................................. 31.1
[31.205] Flywheel............................................................................ 31.2
[31.220] Gearbox ............................................................................ 31.3
[31.225] Clutches............................................................................ 31.4
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.300] Pneumatic service brakes.......................................................... 33.2
Hydraulic systems....................................................................... 35
[35.540] Bale density circuit ................................................................. 35.1
[35.568] Knife positioning circuit............................................................. 35.2
[35.570] Bale eject circuit.................................................................... 35.3
[35.580] Rear bale chute positioning system................................................ 35.4
[35.585] Tandem auto-steer lock circuit ..................................................... 35.5
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.629] Pressing/Bale formation electrical control.......................................... 55.3
[55.640] Electronic modules ................................................................. 55.4
[55.633] Baler feeding control ............................................................... 55.5
[55.629] Pressing/Bale formation electrical control.......................................... 55.6
[55.433] Twine and net cutting and tying or wrapping ....................................... 55.7
[55.408] Warning indicators, alarms, and instruments ...................................... 55.8
[55.DTC] FAULT CODES.................................................................... 55.9
Product feeding .......................................................................... 60
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[60.220] Pickup .............................................................................. 60.1
[60.260] Rotor ............................................................................... 60.2
[60.230] Precompression.................................................................... 60.3
[60.240] Packer.............................................................................. 60.4
[60.280] Stuffer .............................................................................. 60.5
Pressing - Bale formation............................................................. 62
[62.100] Plunger and connecting rod........................................................ 62.1
Tying/Wrapping/Twisting.............................................................. 68
[68.160] Knotter frame....................................................................... 68.1
[68.100] Knotter drive system ............................................................... 68.2
[68.110] Knotter clutch and brake ........................................................... 68.3
[68.130] Needles ............................................................................ 68.4
[68.120] Knotter trip mechanism ............................................................ 68.5
[68.140] Knotter stack ....................................................................... 68.6
Ejection ..................................................................................... 70
[70.250] Bale chute.......................................................................... 70.1
Lubrication system...................................................................... 71
[71.460] Grease lubrication system ......................................................... 71.1
[71.480] Oiler system........................................................................ 71.2
Platform, cab, bodywork, and decals............................................. 90
[90.105] Machine shields and guards ....................................................... 90.1
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INTRODUCTION
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Contents
INTRODUCTION
Foreword - Important notice regarding equipment servicing (*) ................................ 3
Safety rules ..................................................................................... 4
Safety rules (*) .................................................................................. 7
Safety rules - Ecology and the environment .................................................... 8
Torque .......................................................................................... 9
Torque - Standard torque data for hydraulic connections ..................................... 11
Basic instructions - Chain Wear Tables - Roller Chains ...................................... 18
Basic instructions - How to use and navigate through this Manual ........................... 20
Basic instructions - Shop and assembly ...................................................... 27
Conversion factors ............................................................................ 29
Hydraulic contamination ...................................................................... 30
Product identification (*) ...................................................................... 31
Product identification (*) ...................................................................... 32
(*) See content for specific models
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INTRODUCTION
Foreword - Important notice regarding equipment servicing
LB324P Packer Cutter [4137 - ] ANZ --- APAC --- LA --- MEA --- WE
LB324R Rotor Cutter [4137 - ] ANZ --- APAC --- LA --- MEA --- WE
LB324S Standard [4137 - ] ANZ --- APAC --- LA --- MEA --- WE
Large LB series ANZ --- APAC --- LA --- MEA --- WE
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
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INTRODUCTION
Safety rules
LEGAL OBLIGATIONS
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some to
these require active use by the operator. Therefor, check local legislations on the usage of this machine.
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety
principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental
safety principles, acting with the necessary caution and care.
Accidents may occur with all types of machine, regardless of how well the machine in question was designed and
built.
CAUTION
Unexpected machine movement!
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or
raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in minor or
moderate injury.
C0038A
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-
DRAULICS (EUROPEAN STANDARD EN982)
• Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
• Do not weld hydraulic pipes: when flexible hoses or piping are damaged, replace them immediately.
• It is forbidden to modify a hydraulic accumulator by machining, welding or any other way.
• Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
• Pressure check on hydraulic accumulators must be carried out by a method recommended by the accumulator
manufacturer.
• Take care not to exceed the maximum allowed pressure of the accumulator. After any check or adjustment, check
for leakages or gas in the hoses or tubes.
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance procedures.
• When appropriate, use P.P.E (Personal Protective Equipment)
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear
approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained technician
who is assisting with the operation in question.
• Do not operate the machine or use any of the implements from different positions, other than the driver's seat.
• Do not carry out operations on the machine with the engine running, unless specifically indicated.
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INTRODUCTION
• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.
• Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves, etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in the workshop or elsewhere should be built according to the applicable stan-
dards and legislation.
• Disconnect the Power Take-Off (PTO) and label the controls to indicate that the machine is being serviced.
• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar devices
to secure the machine in these conditions.
• Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or
locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that are
operating under load.
• When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable of
sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in the
position used by the carrier.
• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Keep bystanders away.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic
commercially available solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Never use open flames for lighting when working on the machine or checking for leaks.
• When carrying out checks with the engine running, request the assistance of an operator in the driver's seat. The
operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a slope,
lock the machine in position. Move to a flat area as soon as is safely possible.
• Maintenance and repair operations must be carried out in a clean and dry area. Clean up any water or oil spillage
immediately.
• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a
closed metal container.
• Before engaging the machine, make sure that there are no persons within the machine or implement range of action.
• Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear
and gloves.
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and footwear.
All persons present in the area where welding is taking place must wear tinted goggles. NEVER LOOK DIRECTLY
AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.
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INTRODUCTION
Machine start-up.
• Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas extraction.
• Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts.
Hydraulic systems and fuel injection systems
• A liquid leaking from a tiny hole may be almost invisible but, at the same time, be powerful enough to penetrate
the skin. Therefore, NEVER USE HANDS TO CHECK FOR LEAKS but use a piece of cardboard or paper for this
purpose. If any liquid penetrates skin tissue, call for medical aid immediately. Failure to treat this condition with
correct medical procedure may result in serious infection or death.
• In order to check the pressure in the system use suitable instruments.
Wheels and tires
• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Periodically check the
rims and tires for damage.
• Stand away from (at the side of) the tire when checking inflation pressure.
• Do not use parts of recovered wheels as incorrect welding brazing or heating may weaken and eventually cause
damage to the wheel.
• Never cut or weld a rim mounted with an inflated tire.
• Deflate the tire before removing any objects that may be jammed in the tire tread.
• Never inflate tires using inflammable gases, as this may result in explosions and injury to bystanders.
Removal and installation
• Lift and handle all heavy parts using suitable hoisting equipment. Make sure that parts are sustained by appropriate
hooks and slings. Use the hoisting eyebolts for lifting operations. Extra care should be taken if persons are present
near the load to be lifted.
• Handle all parts carefully. Do not put your hands or fingers between parts. Wear suitable safety clothing - safety
goggles, gloves and shoes.
• Avoid twisting chains or metal cables. Always wear safety gloves when handling cables or chains.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable pro-
tective gloves when handling chains or cables.
• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in
question. Keep the area near the hitch-up point, chains or cables free of all bystanders.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
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INTRODUCTION
Safety rules
Large LB series ANZ --- APAC --- LA --- MEA --- WE
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE IH
strongly recommends that you return all used batteries to a CASE IH dealer, who will
dispose of the used batteries or recycle the used batteries properly. In some countries,
this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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INTRODUCTION
Torque
Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica-
tions unless otherwise stated
NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se-
quence from item 1 through to the last item of the hardware.
The minimum hardware tightening torque on drawings, in specifications etc. have priority.
The applicable CNH Standard is ENS7001.
DF5019-1 1
Metric hardware
Class 8.8 in N m (lb in or lb ft) Class 10.9 in N m (lb in or lb ft)
Nominal
Size
Plated nut Lock nut Hardened nut Plated nut Lock nut Hardened nut
M3 1.3 N·m
(11.5 lb in)
0.7 N·m
(6.2 lb in)
1.2 N·m
(10.6 lb in)
1.8 N·m
(15.9 lb in)
0.9 N·m
(8.0 lb in)
1.6 N·m
(14.2 lb in)
M4 2.9 N·m
(25.7 lb in)
1.6 N·m
(14.2 lb in)
2.6 N·m
(23.0 lb in)
4.2 N·m
(37.2 lb in)
2.3 N·m
(20.4 lb in)
3.7 N·m
(32.7 lb in)
M5 5.9 N·m
(52.2 lb in)
3.2 N·m
(28.3 lb in)
5.3 N·m
(46.9 lb in)
8.5 N·m
(75.2 lb in)
4.6 N·m
(40.7 lb in)
7.6 N·m
(67.3 lb in)
M6 10.1 N·m
(89.4 lb in)
5.5 N·m
(48.7 lb in)
9.1 N·m
(80.5 lb in)
14.5 N·m
(10.7 lb ft)
7.9 N·m
(69.9 lb in)
13 N·m
(9.6 lb ft)
M8 24.5 N·m
(18.1 lb ft)
13.5 N·m
(10.0 lb ft)
22 N·m
(16.2 lb ft)
35.1 N·m
(25.9 lb ft)
19.3 N·m
(14.2 lb ft)
31.5 N·m
(23.2 lb ft)
M10 48.7 N·m
(35.9 lb ft)
26.8 N·m
(19.8 lb ft)
43.8 N·m
(32.3 lb ft)
69.5 N·m
(51.3 lb ft)
38.2 N·m
(28.2 lb ft)
62.5 N·m
(46.1 lb ft)
M12 85 N·m
(62.7 lb ft)
46.7 N·m
(34.4 lb ft)
76.5 N·m
(56.4 lb ft)
121 N·m
(89.2 lb ft)
66.5 N·m
(49.0 lb ft)
108.9 N·m
(80.3 lb ft)
M14 135 N·m
(99.6 lb ft)
74.2 N·m
(54.7 lb ft)
121.5 N·m
(89.6 lb ft)
193 N·m
(142.3 lb ft)
106.1 N·m
(78.3 lb ft)
173.7 N·m
(128.1 lb ft)
M16 210 N·m
(154.9 lb ft)
115.5 N·m
(85.2 lb ft)
189 N·m
(139.4 lb ft)
301 N·m
(222 lb ft)
165.5 N·m
(122.1 lb ft)
270.9 N·m
(199.8 lb ft)
M18 299 N·m
(220.5 lb ft)
164.4 N·m
(121.3 lb ft)
269.1 N·m
(198.5 lb ft)
414 N·m
(305.4 lb ft)
227.7 N·m
(167.9 lb ft)
372.6 N·m
(274.8 lb ft)
M20 425 N·m
(313.5 lb ft)
233.72 N·m
(172.4 lb ft)
382.5 N·m
(282.1 lb ft)
587 N·m
(432.9 lb ft)
322.8 N·m
(238.1 lb ft)
528.3 N·m
(389.7 lb ft)
M22 579 N·m
(427 lb ft)
318.4 N·m
(234.8 lb ft)
521.1 N·m
(384.3 lb ft)
801 N·m
(590.8 lb ft)
440.5 N·m
(324.9 lb ft)
720.9 N·m
(531.7 lb ft)
M24 735 N·m
(542.1 lb ft)
404.2 N·m
(298.1 lb ft)
661.5 N·m
(487.9 lb ft)
1016 N·m
(749.4 lb ft)
558.8 N·m
(412.1 lb ft)
914.4 N·m
(674.4 lb ft)
M27 1073 N·m
(791.4 lb ft)
590.1 N·m
(435.2 lb ft)
967.5 N·m
(713.6 lb ft)
1486 N·m
(1096 lb ft)
817.3 N·m
(602.8 lb ft)
1337 N·m
(986.1 lb ft)
M30 1461 N·m
(1077.6 lb ft)
803.5 N·m
(592.6 lb ft)
1315 N·m
(969.9 lb ft)
2020 N·m
(1489.9 lb ft)
1111 N·m
(819.4 lb ft)
1818 N·m
(1340.9 lb ft)
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INTRODUCTION
ZEIL06CS0136F0A 2
ZEIL06CS0135F0A 3
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INTRODUCTION
Torque - Standard torque data for hydraulic connections
General information
• Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with
adequate fatigue resistance. Over-torquing of a hydraulic connection can also lead to leakage or failure. For some
connections, CASE IH requires a different torque value than is listed in the ISO and SAE standards.
• The torque values in this document should be used whenever possible or applicable.
NOTICE: Always follow the instructions in this manual for specific torque values when you service components.
The information in this section is for general guidance only when a procedure contains no specific torque value.
Tolerance
• The tolerance for all torque values is ± 10 %. This tolerance must include all assembly variation, not only the torque
wrench repeatability.
Lubrication
Application of grease or other lubricants to hydraulic connectors should be avoided. If clean hydraulic oil is already
on the connection, it is not required to remove the oil. Generally, application of grease:
• May cause a significant change in the torque required to properly tighten the connection.
• May reduce the connection’s resistance to vibration.
• Excessive grease may displace an elastomer seal during tightening.
• Grease extrusion when connection is tightened may be mistaken for leakage.
CASE IH products generally use O-Ring Boss (ORB) connectors that have Teflon™-coated O-rings, eliminating the
need for O-ring lubrication during installation. For connections which are made into aluminum manifolds or with stain-
less steel connectors, it may be required to apply a lubricant to prevent galling.
Use of LOCTITE® and other thread-locking compounds is prohibited. These compounds:
• May cause a significant change in the torque required to properly tighten the connections.
• Reduce the serviceability of the joint.
• May prevent the O-ring from properly sealing if the compound gets on the O-ring.
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INTRODUCTION
Torque values for metric O-Ring Boss (ORB) port connections
S-Series * L-Series **
Metric
thread
Ferrous
N·m (lb ft) ± 10 %
Non-Ferrous
N·m (lb ft) ± 10 %
Ferrous
N·m (lb ft) ± 10 %
Non-Ferrous
N·m (lb ft) ± 10 %
M8 x 1 10.5 (7.7) 6.3 (4.6) 8.5 (6.3) 5 (3.7)
M10 x 1 21 (15.5) 12.5 (9.2) 15.5 (11.4) 9.3 (6.9)
M12 x 1.5 37 (27.3) 22 (16.2) 27 (19.9) 16 (11.8)
M14 x 1.5 47 (34.7) 28 (20.7) 37 (27.3) 22 (16.2)
M16 x 1.5 58 (42.8) 35 (25.8) 42 (31) 25 (18.4)
M18 x 1.5 74 (54.6) 44 (32.5) 47 (34.7) 28 (20.7)
M22 x 1.5 105 (77.4) 63 (46.5) 63 (46.5) 38 (28)
M27 x 2 178 (131.3) 107 (78.9) 105 (77.4) 63 (46.5)
M30 x 2 225 (166) 135 (99.6) 136 (100.3) 82 (60.5)
M33 x 2 325 (239.7) 195 (143.8) 168 (123.9) 101 (74.5)
M42 x 2 345 (254.5) 207 (152.7) 220 (162.3) 132 (97.4)
M48 x 2 440 (324.5) 264 (194.7) 273 (201.4) 164 (121)
M60 x 2 525 (387.2) 315 (232.3) 330 (243.4) 198 (146)
* S-Series connectors are used with O-Ring Face Seals (ORFS).
** L-Series connectors are used with 37 ° flare.
Torque values for metric O-Ring Boss (ORB) port plugs
Ferrous Non-ferrous
Metric
thread
Internal hex
N·m (lb ft) ± 10 %
External hex
N·m (lb ft) ± 10 %
N·m (lb ft) ± 10 %
M8 x 1 8.5 (6.3) 10.5 (7.7) 6.3 (4.6)
M10 x 1 16 (11.8) 21 (15.5) 12.5 (9.2)
M12 x 1.5 23 (17) 37 (27.3) 22 (16.2)
M14 x 1.5 47 (34.7) 47 (34.7) 28 (20.7)
M16 x 1.5 58 (42.8) 58 (42.8) 35 (25.8)
M18 x 1.5 74 (54.6) 74 (54.6) 44 (32.5)
M22 x 1.5 105 (77.4) 105 (77.4) 63 (46.5)
M27 x 2 178 (131.3) 178 (131.3) 107 (78.9)
M30 x 2 225 (166) 225 (166) 135 (99.6)
M33 x 2 325 (239.7) 325 (239.7) 195 (143.8)
M42 x 2 345 (254.5) 345 (254.5) 207 (152.7)
M48 x 2 440 (324.5) 440 (324.5) 264 (194.7)
M60 x 2 525 (387.2) 525 (387.2) 315 (232.3)
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INTRODUCTION
Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends)
Metric tube
Outside Diameter (OD)
mm (in)
Ferrous Non-Ferrous
BSPP
thread
G- Gas;
A- medium
coarse threads
S-Series
N·m (lb ft)
± 10 %
L-Series
N·m (lb ft)
± 10 %
S-Series
N·m (lb ft)
± 10 %
L-Series
N·m (lb ft)
± 10 %
G 1/8 A – 6 (0.236) – 21 (15.5) – 12.5 (9.2)
G 1/4 A
6 (0.236)
or
8 (0.315)
8 (0.315)
or
10 (0.394)
63 (46.5) 53 (39.1) 38 (28) 32 (23.6)
G 3/8 A
10 (0.394)
or
12 (0.472)
12 (0.472) 95 (70.1) 84 (62) 57 (42) 50 (36.9)
G 1/2 A 16 (0.630)
15 (0.591)
or
18 (0.709)
136 (100.3) 105 (77.4) 82 (60.5) 63 (46.5)
G 3/4 A 20 (0.787) 22 (0.866) 210 (154.9) 210 (154.9) 126 (92.9) 126 (92.9)
G 1 A 25 (0.984) 28 (1.102) 400 (295) 400 (295) 240 (177) 240 (177)
G 1 1/4 A 30 (1.181) 35 (1.378) 525 (387.2) 525 (387.2) 315 (232.3) 315 (232.3)
G 1 1/2 A 38 (1.496) 42 (1.654) 660 (486.8) 660 (486.8) 396 (292.1) 396 (292.1)
Torque values for metric port connections (Metric face-seal ports and stud ends)
Metric tube
Outside Diameter (OD)
mm (in)
Ferrous Non-Ferrous
Metric
thread
S-Series
N·m (lb ft)
± 10 %
L-Series
N·m (lb ft)
± 10 %
S-Series
N·m (lb ft)
± 10 %
L-Series
N·m (lb ft)
± 10 %
M10 x 1 – 4 (0.157) – 21 (15.5) – 12.5 (9.2)
M12 x 1.5 4 (0.157) 6 (0.236) 47 (34.7) 32 (23.6) 28 (20.7) 19 (14)
M14 x 1.5 5 (0.197) 7 (0.276) 63 (46.5) 53 (39.1) 38 (28) 32 (23.6)
M16 x 1.5 7 (0.276) 9 (0.354) 84 (62) 63 (46.5) 50 (36.9) 38 (28)
M18 x 1.5 8 (0.315) 11 (0.433) 105 (77.4) 84 (62) 63 (46.5) 50 (36.9)
M20 x 1.5 10 (0.394) – 147 (108.4) – 88 (64.9) –
M22 x 1.5 12 (0.472) 14 (0.551) 158 (116.5) 147 (108.4) 95 (70.1) 88 (64.9)
M26 x 1.5 – 18 (0.709) – 210 (154.9) – 126 (92.9)
M27 x 1.2 16 (0.630) – 210 (154.9) 126 (92.9) –
M33 x 2 20 (0.787) 23 (0.906) 400 (295) 400 (295) 240 (177) 240 (177)
M42 x 2 25 (0.984) 30 (1.181) 525 (387.2) 525 (387.2) 315 (232.3) 315 (232.3)
M48 x 2 32 (1.260) 36 (1.417) 630 (464.7) 630 (464.7) 396 (292.1) 396 (292.1)
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INTRODUCTION
Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections
SAE
dash size
UN/UNF
thread size
Inch tube
OD
mm (in)
Ferrous
N·m (lb ft)
± 10 %
Non-
Ferrous
N·m (lb ft)
± 10 %
Ferrous
N·m (lb ft)
± 10 %
Non-
Ferrous
N·m (lb ft)
± 10 %
2 5/16-24 3.18 (0.125) – – 8.5 (6.3) 5 (3.7)
3 3/8-24 4.76 (0.187) 15.5 (11.4) 9.3 (6.9) 10.5 (7.7) 6.3 (4.6)
4 7/16-20 6.35 (0.250) 37 (27.3) 22 (16.2) 19 (14) 11.5 (8.5)
5 1/2-20 7.94 (0.313) 42 (31) 25 (18.4) 26 (19.2) 15.5 (11.4)
6 9/16-18 9.52 (0.375) 47 (34.7) 28 (20.7) 32 (23.6) 19 (14)
8 3/4-16 12.7 (0.500) 89 (65.6) 53 (39.1) 53 (39.1) 32 (23.6)
10 7/8-14 15.88 (0.625) 121 (89.2) 73 (53.8) 63 (46.5) 38 (28)
12 1-1/16-12 19.05 (0.750) 178 (131.3) 107 (78.9) 100 (73.8) 60 (44.3)
14 1-3/16-12 22.22 (0.875) 225 (166) 135 (99.6) 131 (96.6) 79 (58.3)
16 1-5/16-12 25.4 (1.000) 283 (208.7) 170 (125.4) 156 (115.1) 94 (69.3)
20 1-5/8-12 31.75 (1.250) 300 (221.3) 180 (132.8) 210 (154.9) 126 (92.9)
24 1-7/8-12 38.1 (1.500) 388 (286.2) 233 (171.9) 220 (162.3) 132 (97.4)
32 2-1/2-12 50.8 (2.000) 388 (286.2) 233 (171.9) 315 (232.3) 189 (139.4)
Torque values for inch O-Ring Boss (ORB) port adjustable connections
SAE
dash size
UN/UNF
thread size
Inch tube
OD
mm (in)
Ferrous
N·m (lb ft)
± 10 %
Non-
Ferrous
N·m (lb ft)
± 10 %
Ferrous
N·m (lb ft)
± 10 %
Non-
Ferrous
N·m (lb ft)
± 10 %
2 5/16-24 3.18 (0.125) – – 8.5 (6.3) 5 (3.7)
3 3/8-24 4.76 (0.187) 10.5 (7.7) 9.3 (6.9) 10.5 (7.7) 6.3 (4.6)
4 7/16-20 6.35 (0.250) 21 (15.5) 21 (15.5) 19 (14) 11.5 (8.5)
5 1/2-20 7.94 (0.313) 42 (31) 25 (18.4) 26 (19.2) 15.5 (11.4)
6 9/16-18 9.52 (0.375) 47 (34.7) 28 (20.7) 32 (23.6) 19 (14)
8 3/4-16 12.7 (0.500) 89 (65.6) 53 (39.1) 53 (39.1) 32 (23.6)
10 7/8-14 15.88 (0.625) 121 (89.2) 73 (53.8) 63 (46.5) 38 (28)
12 1-1/16-12 19.05 (0.750) 178 (131.3) 107 (78.9) 100 (73.8) 60 (44.3)
14 1-3/16-12 22.22 (0.875) 225 (166) 135 (99.6) 131 (96.6) 79 (58.3)
16 1-5/16-12 25.4 (1.000) 285 (210.2) 170 (125.4) 156 (115.1) 94 (69.3)
20 1-5/8-12 31.75 (1.250) 300 (221.3) 180 (132.8) 210 (154.9) 126 (92.9)
24 1-7/8-12 38.1 (1.500) 388 (286.2) 233 (171.9) 220 (162.3) 132 (97.4)
32 2-1/2-12 50.8 (2.000) 388 (286.2) 233 (171.9) 315 (232.3) 189 (139.4)
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INTRODUCTION
Torque values for inch O-Ring Boss (ORB) port plugs
Ferrous Non-Ferrous
SAE
dash size
UN/UNF
thread size
Internal hex
N·m (lb ft)
± 10 %
External hex
N·m (lb ft)
± 10 %
N·m (lb ft)
± 10 %
2 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5)
3 3/8-24 14.5 (10.7) 21 (15.5) 12.5 (9.2)
4 7/16-20 21 (15.5) 37 (27.3) 22 (16.2)
5 1/2-20 28 (20.7) 42 (31) 25 (18.4)
6 9/16-18 47 (34.7) 47 (34.7) 28 (20.7)
8 3/4-16 89 (65.6) 89 (65.6) 53 (39.1)
10 7/8-14 116 (85.6) 116 (85.6) 70 (51.6)
12 1-1/16-12 176 (129.8) 176 (129.8) 106 (78.2)
14 1-3/16-12 247 (182.2) 247 (182.2) 148 (109.2)
16 1-5/16-12 284 (209.5) 284 (209.5) 170 (125.4)
20 1-5/8-12 357 (263.3) 357 (263.3) 214 (157.8)
24 1-7/8-12 441 (325.3) 441 (325.3) 265 (195.5)
32 2-1/2-12 536 (395.3) 536 (395.3) 322 (237.5)
Torque values for four-bolt flange connections (Metric Screws, Class 10.9)
Metric size
mm
Imperial size
in
Screw code
61
Code 61
N·m (lb ft)
± 10 %
Screw code
62
Code 62
N·m (lb ft)
± 10 %
13 1/2 M8 x 1.25 34 (25.1) M8 x 1.25 34 (25.1)
19 3/4 M10 x 1.5 74 (54.6) M10 x 1.5 74 (54.6)
25 1 M10 x 1.5 74 (54.6) M12 x 1.75 137 (101)
M12 x 1.75 137 (101)
32 1-1/4 M10 x 1.5 74 (54.6)
M14 x 1.5 189 (139.4)
38 1-1/2 M12 x 1.75 137 (101) M16 x 2 310 (228.6)
51 2 M12 x 1.75 137 (101) M20 x 2.5 575 (424.1)
64 2-1/2 M12 x 1.75 137 (101) M24 x 3 575 (424.1)
76 3 M16 x 2 310 (228.6) M30 x 3.5 680 (501.5)
89 3-1/2 M16 x 2 310 (228.6) – –
102 4 M16 x 2 310 (228.6) – –
127 5 M16 x 2 310 (228.6) – –
Torque values for four-bolt flange connections (Metric Screws, Class 8.8)
Metric size
mm
Imperial size
in
Screw code
61
Code 61
N·m (lb ft)
± 10 %
Screw code
62
Code 62
N·m (lb ft)
± 10 %
13 1/2 M8 x 1.25 29 (21.4) M8 x 1.25 29 (21.4)
19 3/4 M10 x 1.5 57(42) M10 x 1.5 57(42)
25 1 M10 x 1.5 57(42) M12 x 1.75 100 (73.8)
M12 x 1.75 100 (73.8)
32 1-1/4 M10 x 1.5 57(42)
M14 x 1.5 160 (118)
38 1-1/2 M12 x 1.75 100 (73.8) M16 x 2 250 (184.4)
51 2 M12 x 1.75 100 (73.8) M20 x 2.5 500 (368.8)
64 2-1/2 M12 x 1.75 100 (73.8) M24 x 3 575 (424.1)
76 3 M16 x 2 250 (184.4) M30 x 3.5 680 (501.5)
89 3-1/2 M16 x 2 250 (184.4) – –
102 4 M16 x 2 250 (184.4) – –
127 5 M16 x 2 250 (184.4) – –
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INTRODUCTION
Torque values for four-bolt flange connections (Inch Screws, Grade 8)
Metric size
mm
Imperial size
in
Screw code
61
Code 61
N·m (lb ft)
± 10 %
Screw code
62
Code 62
N·m (lb ft)
± 10 %
13 1/2 5/16-18 34 (25.1) 5/16-18 34 (25.1)
19 3/4 3/8-16 63 (46.5) 3/8-16 63 (46.5)
25 1 3/8-16 63 (46.5) 7/16-14 97 (71.5)
32 1-1/4 7/16-14 97 (71.5) 1/2-13 158 (116.5)
38 1-1/2 1/2-13 158 (116.5) 5/8-11 310 (228.6)
51 2 1/2-13 158 (116.5) 3/4-10 473 (348.9)
64 2-1/2 1/2-13 158 (116.5) – –
76 3 5/8-11 310 (228.6) – –
89 3-1/2 5/8-11 310 (228.6) – –
102 4 5/8-11 310 (228.6) – –
127 5 5/8-11 310 (228.6) – –
Tapered thread connection tightening
British Standard Pipe Taper
(BSPT) thread size (inch)
National Pipe Thread Fuel
(NPTF) thread size (inch)
Turns from finger tight
1/8-28 1/8-27 2 - 3
1/4-19 1/4-18 2 - 3
3/8-19 3/8-18 2 - 3
1/2-14 1/2-14 2 - 3
3/4-14 3/4-14 2 - 3
1-11 1-11 1/2 1.5 - 2.5
1-1/4-11 1-1/4-11 1/2 1.5 - 2.5
1-1/2-11 1-1/2-11 1/2 1.5 - 2.5
2-11 2-11 1/2 1.5 - 2.5
Torque values for banjo bolt connections (Copper washer style)
Bolt thread (metric) Hex size (mm) Torque N·m (lb ft) ± 10 %
M8 x 1.25 13 13 (9.6)
M10 x 1.25 17 16 (11.8)
M12 x 1.5 17 40 (29.5)
M14 x 1.5 19 45 (33.2)
M16 x 1.5 22 48 (35.4)
M18 x 1.5 24 50 (36.9)
M20 x 1.5 27 73 (53.8)
M22 x 1.5 32 73 (53.8)
M24 x 1.5 32 73 (53.8)
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INTRODUCTION
Torque values for O-Ring Face Seals (ORFS) connections
SAE
dash
size
UN/UNF
thread size
Inch tube
OD (mm)
Metric
tube
OD (mm)
Hex size
(mm)
(Reference
only)
*
Swivel nut
torque
N·m (lb ft)
± 10 %
**
Swivel nut
torque
N·m (lb ft)
± 10 %
4 9/16-18 6.35 6 17 27 (19.9) 27 (19.9)
5 5/8-18 7.94 8 19 34 (25.1) 34 (25.1)
6 11/16-16 9.52 10 22 44 (32.5) 44 (32.5)
8 13/16-16 12.7 12 24 65 (47.9) 65 (47.9)
10 1-14 15.88 16 30 100 (73.8) 100 (73.8)
12 1-3/16-12 19.05 20 36 150 (110.6) 131 (96.6)
14 1-5/16-12 22.23 22 41 163 (120.2) 131 (96.6)
16 1-7/16-12 25.4 25 41 210 (154.9) *** 131 (96.9)
20 1-11/16-12 31.75 30 50 280 (206.5) *** 178 (131.3)
24 2-12 38.1 38 60 375 (276.6) *** 210 (154.9)
* High/Medium-pressure applications > 50 bar (725 psi).
** Low-pressure applications < 50 bar (725 psi).
*** It is recommended to use a four-bolt flange connection instead of O-Ring Face Seals (ORFS) sizes "16" and up.
Torque values for 37 ° flare connections - Joint Industry Council (JIC)
SAE
dash
size
UN/UNF
thread size
Metric
tube
OD (mm)
Inch tube
OD (mm)
Swivel nut torque
N·m (lb ft) ± 10 %
2 5/16-24 – 3.18 8.25 (6.1)
3 3/8-24 – 4.76 11.5 (8.5)
4 7/16-20 6 6.35 15.5 (11.4)
5 1/2-20 8 7.94 20 (14.8)
6 9/16-18 10 9.52 25 (18.4)
8 3/4-16 12 12.7 52 (38.4)
10 7/8-14 16 15.88 81 (59.7)
12 1-1/16-12 20 19.05 112 (82.6)
14 1-3/16-12 – 22.22 133 (98.1)
16 1-5/16-12 25 25.4 155 (114.3)
20 1-5/8-12 30/32 31.75 180 (132.8)
24 1-7/8-12 38 38.1 225 (166)
32 2-1/2-12 50 50.8 348 (256.7)
Torque values for 30 ° flare, 60 ° cone connections
Nominal
size (mm)
British Standard Pipe
Parallel (BSPP)
thread size
Hex size (mm)
Swivel nut torque
N·m (lb ft) ± 10 %
5, 6, 6.3 G 1/4 17 25 (18.4)
8, 9, 10 G 3/8 19 34 (25.1)
12, 12.5 G 1/2 22 64 (47.2)
15, 16, 19 G 3/4 30 132 (97.4)
25 G 1 36 196 (144.6)
31.5, 32 G 1-1/4 46 225 (166)
38 G 1-1/2 50 255 (188.1)
50, 51 G 2 65 316 (223.1)
47969454 24/02/2016
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INTRODUCTION
Basic instructions - Chain Wear Tables - Roller Chains
Chain Wear
The individual joints in a roller chain articulate as they enter and leave the sprockets. This articulation results in wear
on the pins and bushings. A material is worn away from these surfaces the chain will gradually elongate.
ZEIL10GH0003A0B 1
Chains do not "stretch" - material is removed from pin and bushing.
(1): 2x pitch
(2): 2x pitch + wear
(3): elongation due to pin and bushing wear.
Elongation is normal and may be minimized by proper lubrication and drive maintenance. The rate of wear is depen-
dent upon: the relationship between the load and the amount of bearing area between pin and bushing, the material
and surface condition of the bearing surfaces, the adequacy of lubrication and the frequency and degree of articulation
between pins and bushings.
The latter is determined by the quantity of sprockets in the drive, their speeds, the number of teeth and the length of
the chain in pitches.
ZEIL10GH0015A0A 2
Measurement of Chain For Wear Elongation
Relatively accurate wear measurements can be made by using the above illustration. Measure as closely as possi-
ble from the center of one pin to the center of another. The more pitches (pins) contained within the measurement
increase the accuracy. If the measured value exceeds the nominal by more than the allowable percentage the chain
should be replaced.
The maximum allowable wear elongation is approximately 3 % for most industrial applications, based upon sprocket
design. The allowable chain wear in percent can be calculated using the relationship: 200/ (N), where (N) is the
number of teeth in the large sprocket.
This relationship is often useful since the normal maximum allowable chain wear elongation of 3 % is valid only up to
67 teeth in the large sprocket. In drives having fixed center distances, chains running in parallel or where smoother
operation is required, wear should be limited to approximately 1.5 %.
47969454 24/02/2016
18

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INTRODUCTION
For example, if 40 pitches (40 pins) of a #40 chain were measured and the result was 523 mm (20.6 in) or greater
(using 3 % as the maximum allowable wear), the chain should be replaced. Anything less than 523 mm (20.6 in)
would still be acceptable by most industrial standards.
WEAR LIMITS ON ROLLER CHAIN
No. 40 Chain
(08A)
No. 50 Chain (10A) No. 60 Chain (12A) No. 80 Chain (16A)
Strand
Length
in
Pitches
New Replace New Replace New Replace New Replace
40P
508 mm
(20.0 in)
523 mm
(20.6 in)
635 mm
(25.0 in)
654 mm
(25.7 in)
762 mm
(30.0 in)
787 mm
(31.0 in)
1016 mm
(40.0 in)
1047 mm
(41.2 in)
50P
635 mm
(25.0 in)
654 mm
(25.7 in)
793 mm
(31.2 in)
817 mm
(32.2 in)
952 mm
(37.5 in)
981 mm
(38.6 in)
1270 mm
(50.0 in)
1308 mm
(51.5 in)
60P
762 mm
(30.0 in)
784 mm
(30.9 in)
952 mm
(37.5 in)
981 mm
(38.6 in)
1143 mm
(45.0 in)
1177 mm
(46.3 in)
1524 mm
(60.0 in)
1568 mm
(61.7 in)
70P
889 mm
(35.0 in)
914 mm
(36.0 in)
1111 mm
(43.7 in)
1144 mm
(45.0 in)
1333 mm
(52.5 in)
1371 mm
(54.0 in)
1778 mm
(70.0 in)
1828 mm
(72.0 in)
80P
1016 mm
(40.0 in)
1047 mm
(41.2 in)
1270 mm
(50.0 in)
1308 mm
(51.5 in)
1524 mm
(60.0 in)
1568 mm
(61.7 in)
2032 mm
(80.0 in)
2095 mm
(82.5 in)
90P
1143 mm
(45.0 in)
1177 mm
(46.3 in)
1428 mm
(56.2 in)
1473 mm
(58.0 in)
1714 mm
(67.5 in)
1765 mm
(69.5 in)
2286 mm
(90.0 in)
2355 mm
(92.7 in)
100P
1270 mm
(50.0 in)
1308 mm
(51.5 in)
1578 mm
(62.1 in)
1635 mm
(64.4 in)
1905 mm
(75.0 in)
1962 mm
(77.2 in)
2540 mm
(100.0 in)
2616 mm
(103.0 in)
STANDARD ROLLER CHAIN SIZES - NEW CHAINS
Chain No. 150 Chain No. Pitch Width Roller Diameter
40 08A
12.7 mm
(0.5 in)
7.9 mm
(0.3 in)
7.9 mm
(0.3 in)
50 10A
15.8 mm
(0.6 in)
9.5 mm
(0.4 in)
10.1 mm
(0.4 in)
60 12A
19 mm
(0.7 in)
12.7 mm
(0.5 in)
11.9 mm
(0.5 in)
80 16A
25.4 mm
(1.0 in)
15.8 mm
(0.6 in)
15.8 mm
(0.6 in)
100 20A
31.7 mm
(1.2 in)
19 mm
(0.7 in)
19 mm
(0.7 in)
120 24A
38.1 mm
(1.5 in)
25.4 mm
(1.0 in)
22.2 mm
(0.9 in)
140 28A
44.4 mm
(1.7 in)
25.4 mm (1.0 in)
25.4 mm
(1.0 in)
160 32A
50.8 mm
(2.0 in)
31.7 mm
(1.2 in)
28.5 mm
(1.1 in)
180 *
57.1 mm
(2.2 in)
35.7 mm
(1.4 in)
35.7 mm
(1.4 in)
200 40A
63.4 mm
(2.5 in)
38.1 mm
(1.5 in)
39.6 mm
(1.6 in)
* No. 150 Number does not exist.
47969454 24/02/2016
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INTRODUCTION
Basic instructions - How to use and navigate through this Manual
Technical information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through Web delivery (eTim), DVD and in paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to
the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to describe
e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model for which the piece of technical information is written.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customer's concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
47969454 24/02/2016
20

INTRODUCTION
How to use this manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service Data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number 00, 35, 55, etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes,
excavators, skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance
05 - Machine completion and equipment
10 - Engine
14 - Main gearbox and drive
18 - Clutch
21 - Transmission
23 - Four wheel drive system
25 - Front axle system
27 - Rear axle system
29 - Hydrostatic drive
31 - Implement power take-off
33 - Brakes and controls
35 - Hydraulic systems
36 - Pneumatic system
37 - Hitches, drawbars and implement couplings
39 - Frames and ballasting
41 - Steering
44 - Wheels
46 - Steering clutches
48 - Tracks and track suspension
50 - Cab climate control
55 - Electrical systems
56 - Grape harvester shaking
58 - Attachments/headers
60 - Product feeding
61 - Metering system
62 - Pressing - Bale formation
47969454 24/02/2016
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Case ih lb324 square baler service repair manual (4137 and up)

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