special focus: Increased Productivity Through Reality Modeling, p22 Bending 101 – Helpful tips and Insightful Information, p24 Profile: Firetrace International, p28 Market Trend: Intelligent Robots, Should We Be Scared? p34 See complete list of editorial coverage on page 6.
The Most Extensive Manufacturing Resource Dynabrade_IMD_Dec2014_Layout 1 11/6/14 3:36 PM Page 1
www.IndustrialMachineryDigest.com • December 2014
Dynabrade’s line of air-powered General Purpose Tools is now available at even lower prices! Choose from any one of these tool lines, which includes a Lifetime Warranty, Free On-Site Demonstrations, Excellent Customer Service and the quality you have always expected. Plus, with our products in stock and ready for immediate delivery, these are just more examples of The Dynabrade Difference!
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Publisher, William C. Strickland william.strickland@indmacdig.com 866-833-5346 Associate Publisher, Adrienne Gallender adrienne.gallender@indmacdig.com 888-407-7737
The Most Extensive Manufacturing Resource
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table of contents
Account Executive, Clayton Barnette clayton@indmacdig.com 205-492-1441 Account Executive, Max Kaplan max@indmacdig.com 336-314-1259 Account Executive, Lisa Hanschu lisa@indmacdig.com 800-366-0676, ext. 114 Art Director / Print Production Manager, Amy Boelk amy@indmacdig.com 608-580-0222 Interactive Product Manager, Sarah Mayo sarah@indmacdig.com 800-366-0676, ext. 112 Audience Development Manager, Jamie Willett jamie.willett@indmacdig.com
34
industry updates....................................8 Special focus.............................................. 22
22 Increased Productivity Through Reality Modeling 24 Bending 101 – Helpful tips and Insightful Information Profile.......................................................... 28
28 Firetrace International
Circulation & Subscriptions IMD, 3590-B Hwy 31 South, Suite 233 Pelham, AL 35124 Fax: 877-476-4995 • jamie.willett@indmacdig.com Mailing List Rental Jamie Willett, jamie.willett@indmacdig.com Reprints To purchase article reprints please call 800-366-0676 ext. 103 or email reprints@morethanonesolution.com
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A publication of: Source 360 Media LLC 3590-B Hwy 31 South PMB #233 Pelham, AL 35124
market trends............................................ 34
34 Intelligent Robots, Should We Be Scared? surplus buying & selling. . ....................... 36 classifieds. . ................................................. 48 advertiser index........................................ 50 6
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media, 262 Yeager Parkway, Suite C, Pelham, Alabama 35124. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3590-B US Hwy 31 South, PMB 233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. One-year subscription to nonqualified individuals in the United States: $60.00. Single copies available (prepaid only) $10.00 each.
industry updates
industry updates
View more at www.IndustrialMachineryDigest.com Mazak Enters Hybrid Manufacturing Mazak Corporation has unveiled its new INTEGREX i-400AM - a hybrid machine capable of both additive and subtractive processes. Developed in conjunction with UK-based Hybrid Manufacturing Technologies, the new machine unites both processes within the same chassis, enabling Done-in-One® production. The INTEGREX hybrid utilizes a laser cladding head and docking system. Stored in the standard automatic tool changer when not in use, the head delivers metal powder to the addition zone where it is fused to the part by the fiber-based laser. The additive head can deliver metals of many kinds, including exotics like titanium, fusing them layer by layer to ‘grow’ the desired part. The new machine is able to produce complex parts at near net shape, with finishing operations performed in-cycle by its high-precision 5-axis spindle. This new generation of hybrid technology is particularly well suited for small-lot production of hard-to-make parts, and for processing of hard-to-cut materials such as required in the energy, medical, and aerospace industries. For more information visit Mazak Corporation at www.mazakusa.com or Hybrid Manufacturing Technologies at www.hybridmanutech.com.
Vapormatt Releases New White Paper on Wet Blasting Global leaders in wet blasting technology, Vapormatt has released a new white paper titled ‘Enhancing Composite Performance’. The next installment in their range of white papers delivering tips and advice to many industries, the document examines challenges facing manufacturers of composite materials and demonstrates how wet blasting can improve composite production. The paper begins with an overview of the wet blasting process. Surface preparation, it explains, is fundamental to the bonding performance of GRP (Glass Reinforced Plastic) and carbon fiber used in composite manufacturing. In wet blasting, a slurry pump and compressed air force a mixture of water and an abrasive media through a blast nozzle. The suspended abrasive gently erodes the surface of the material, leaving it clean and textured, and ready for adhesion. The paper goes on to explain why wet blasting offers superior results, even when bonding dissimilar materials and involving small bonding areas. The results of a wet blasted surface are, it argues, lightly matted and “wettable” – able to easily retain adhesive. To view the white paper in full visit www.vapormatt.com/filewall/2848. For sales inquiries email sales@vapormatt.com.
Hainbuch Expands Modular Workholding Line Hainbuch America has introduced a small and flexible jaw module to complete their modular workholding line. The system is comprised of a clamping device available for turned or stationary work and an interchangeable clamping element which can be swapped within 30 seconds. Clamping elements are available in three types: circumferential for O.D. clamping, a mandrel for I.D. clamping, and the new jaw module for small work. The Hainbuch solution is far removed from the large and heavy jaws traditionally found on the shop floor. A jaw which must be able to meet the demands of large work is cumbersome and inefficient when it comes to small parts. A big jaw is slow to accelerate, requires more energy to turn, restricts the working area, and puts unnecessary strain on spindle bearings – damaging the machine over time. The small jaw module is suitable for as much as 80 percent of components. If larger work is needed, it can be quickly substituted for a large jaw or clamping element. The HAINBUCH modular solution offers the ability to always have the right workholder for each job, without costly changeover time. For more information visit www.hainbuch.com/en/home.html or call (414) 358-9550.
8
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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industry updates
Spectronics Diagnostic Tool “Hears” Problems Early Spectronics Corporation’s MDE-2000NC Marksman™II listens to ambient noise – picking out the sound of a pressurized leak before it can cause a major breakdown. The Marksman II uses heterodyne circuitry to amplify ultrasonic sound. Ambient noise is filtered out and the output is tuned to highlight the sound of a leak and an LED intensity meter leads the technician directly to the source of the sound. An INC (Internal Noise Control) protects the user from noises amplified sounds which would otherwise be dangerous to the user. The system comes with an ultrasonic receiver, noise canceling headphones, and two probes - open and contact. Also included is an ultrasonic emitter for inspection of ductwork, seals and weather-stripping of non pressurized enclosures. For more information visit www.spectroline.com or call 1-800-274-8888.
Flow Waterjet Launches FlowParts.com Flow International Corporation, a major player in the industrial waterjet market, has launched a new website for parts ordering: FlowParts.com. Designed based on user feedback, the new website promises ease of use and efficiency in ordering genuine Flow replacement parts. “We are excited to be releasing the new and improved FlowParts.com” says Tim Fabian, director of aftermarket at Flow International Corporation. “We are able to bring our customers a solution that will put them in even greater control of their business.” The new website will allow users to search by keyword, system, or product. Saved machine configurations will narrow results, streamlining the search process. High resolution photography of parts will make part identification easier than ever. Customers will be able to monitor order progress and track shipments, and an expanded resource section will provide access to videos, manuals, diagrams, and recommended parts lists. For more information visit www.flowwaterjet.com. To order parts visit www.flowparts.com.
Nordfab Introduces In-Line Spark Trap for Ducting Systems Nordfab Ducting LLC has added an in-line spark trap to its Quick-Fit™ ducting product line. When installed in a dust collection system, the Nordfab In-line Spark Trap helps reduce the possibility of fire in cyclones / collectors by decreasing the number of sparks which reach these units through the ductwork. The spark trap is ideal for welding and grinding applications. Quick-Fit clamp-together ducting eliminates rivets, screws, and welding, significantly reducing the time required to install or replace ducting as well as ducting-related downtime. The Nordfab In-line Spark Trap can quickly and easily be mounted into Quick-Fit ducting systems, or other duct systems with use of a Nordfab adapter, and can easily be removed for cleanout. No calibration or other assistance from a factory technician is required. The Spark Trap has no moving parts and pressure loss is minimal. For more information call Lynda Smith at (336) 821-0840 or visit www.nordfab.com/us.
Gravograph Launches Low-Output Marking Laser In an effort to make laser engraving technology more accessible to facilities with varying needs and output requirements, Gravograph, member of the Gravotech Group, has launched the Energy 8. Wrapped in a compact, tabletop package, the unit is an efficient CO2 marker designed for low output environments. With its low operating cost and included marking software, the Energy 8 is perfect for small shops looking to increase their marking abilities without breaking the bank. It’s built-in, interactive operating panel, its convenient front-loading design and the ability to preset material and marking options make this standalone device easy to use right out of the box. Presets are created using the included GravoStyle™ Discovery software and allow marking on flat and cylindrical surfaces. The Energy 8 is part of a broad range of marking options offered by the Gravotech Group. Solutions are available for all applications and industries. For more information visit www.gravograph.us/. For sales inquiries email sales@us.gravotech.com.
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
industry updates
Okuma Introduces Automatic Pallet Changer Okuma has launched its line of Pallet Pool pallet changers. Available for certain machining centers and 5-axis machines, the Pallet Pool system is retrofittable and can be arranged in linear or traverse configurations. Available in sizes from 4 to 12 pallets, the compact, single layer configuration is optimal for use in tight spaces. Each Pallet Pool unit comes with a single loading station. The versatile system integrates virtually all required information at the loading operator panel, allowing the machine to work largely unattended. The Pallet Pool Control (PPC) is fully integrated with Okuma’s THINC®-OSP machine control providing error-free operation. Pallet Pool standard features include individual NC pallet assignment, pallet scheduling, manual operation, system alarm functions, “One Step” pallet recovery, automatic operation mode, and NC hold for out-of-cycle operations. For more information on pallet sizes and machine availability visit www.okuma.com/pallet-pools-2.
OMAX to Display Newly Updated MAXIEM® 1530 at TECMA OMAX Corporation and its exclusive distribution partner for Mexico, Aqua Machinery SA de CV, will display the latest in the MAXIEM® line of JetMachining Centers. The 1530 with be shown with a high efficiency 40hp direct-drive pump and optional A-Jet® multi-axis cutting head. This high accuracy cutting head will demonstrate the easy cutting of bevels, countersinks, and complex 3-d shapes all with taper compensation. Updates to the machine include digital linear encoders, an innovative Z-axis core with optional multi-axis cutting heads, and the lowest ceiling height in the industry. Additional enhancements to the 1530 include streamlined abrasive hopper designs and self-leveling base legs. The 1530 implements a sophisticated 50,000psi pump, developed using the company’s 20 years of direct-drive pump experience. The MAXIEM®’s Windows 8-powered controller comes preloaded with Intelli-MAX 21, OMAX’s latest version of their cutting software suite, which includes a new fourth generation cutting model. The software integrates multiple advances and years of experience to deliver extreme levels of accuracy and performance. OMAX is working diligently to expand its global reach, and to increase availability of its precision technology. Aqua Machinery is located in Mexico City and offers a wide variety of services including a full stock of OMAX repair parts. For more information on Aqua Machinery visit www. aquamachinery.com.mx. To learn more about MAXIEM® and other OMAX products visit www.omax.com or call Sandra McLain at (253) 872-2300.
Swisslog Sells 1000th AutoStore Robot A global supplier of material handling solutions and automation, Swisslog recently celebrated a significant milestone – the sale of its 1000th AutoStore robot. The machine was sold to Competec as part of a plan to increase customer fulfillment capabilities. “We’re delighted to see the popularity of the AutoStore system continue to grow,” says Swisslog’s Product Manager Michael Heidu. “Thanks to our automation experience, we’ve realized more than 35 AutoStore projects across the globe as this technology has quickly been welcomed by the industry.” The robot is a component in an innovative storage and retrieval system. A grid of aluminum rails is constructed above a storage rack and the SutoStore robot drives along these rails to move loads. Swisslog’s Click&Pick® solution has been developed to provide optimal space usage, in both existing and new installations, while seamlessly integrating to all our clients existing business processes. Heidu attributes the growth in sales to the rise of e-commerce – one of the many applications of the system. “We’re delighted to have reached this initial milestone as we continue to see even faster growth going forward for this technology.” For more information visit www.swisslog.com/en/Products/WDS/ Storage-Systems or call (757) 820-3616.
12
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
industry updates Cincinnati Selects Carey Chen as new President and CEO Cincinnati Incorporated, US builder of machine tools, announced that its board of directors has chosen Carey Chen as the company’s next president and CEO. Mr. Chen will also serve as a member of the board of directors. He will succeed Andrew Jamison who will be retiring in early 2015. Before joining Cincinnati Incorporated, Mr. Chen was VP & General Manager – Light Industrial Businesses at Hypertherm, Inc. In that capacity, his businesses were responsible for developing, manufacturing and selling air plasma systems and related products for handheld, machine, and robotic metal cutting applications. During his tenure at Hypertherm, he also concurrently led several corporate functions in roles including chief information officer and chief financial officer. Mr. Chen earned his undergraduate degree in applied mathematics from the University of California at Los Angeles (UCLA). He received his Master’s degree in Business Administration at the University of Illinois at Champaign-Urbana. In 2012, he was chosen to the class of New Hampshire Union Leader’s “Top 40 Under Forty.” Mr. Chen will be based at Cincinnati Incorporated’s headquarters in Harrison, OH, and plans to relocate to the Cincinnati, OH area. For more information contact Matt Garbarino at mattg@e-ci.com.
REGO-FIX Introduces New Clamps for High-Speed Machining Designed with precision, flexibility, and high clamping force in mind, REGO-FIX introduces micRun®, a line of tool clamps specifically designed for high speed machining. Each clamp consists of three parts: a collet, a clamping nut, and a toolholder. When used in conjunction with recommended tightening torque, the components deliver a TIR (Total Indicated Runout) of less than 0.00012” at 3xD. Available with internal or peripheral cooling, micRun features a patent-pending collet locking system that retains the collet in the nut for easier insertion and removal, with no extractor required. micRun comes in four sizes (MR11, MR16, MR25, MR32) and accommodates 16 different tool diameters between 1.00 and 20.00 mm. The closed contour clamping nuts are seated in threads specially designed to maintain rigidity and repeatability and can be tightened and loosened with a freewheel wrench head. For more information visit www.rego-fix.com or call 1-800-REGO-FIX.
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
8/8/2014 9:49:09 AM
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
15
industry updates
KMT Releases New Semi-Automatic Band Saw Kalamazoo Machine Tool’s model KS600 semi-automatic band saw is designed for a full production environment and is able to cut solid and structural shapes up to 20 inches at full duty cycle. The saw can be mitered up to 60 degrees off-center, with an infinitely variable blade speed between 60 and 360 fpm – enabling the operator to adjust the saw to suit the material. The KS600 is built from solid, heavyweight components to provide vibration-free, full-production cutting. Fully hydraulic operation and a free-standing operator console make the saw easy to use. A single push of a button engages the machine, automatically gauging the size of the work. The vise clamps the work automatically, the cut proceeds at the preset rate, returning to the ready position once the cut is complete enabling maximum throughput. For more information visit www.kmtsaw.com or call (269) 321-8860.
SKF Vibracon Self-Leveling Chocks Eliminate Soft Foot A new line of SKF Vibracon chocks take the labor and guess work out of mounting rotating machinery to framework, masonry, or baseplate. The chocks compensate for as much as 4 degrees of angular misalignment between foundation and machine foot, effectively eliminating soft foot (incomplete contact between machine casing and baseplate). The height adjustable chocks eliminate the labor, expense, and time of custom milled chocks, shims, and epoxy resin. A spherical top plate rides in a threaded middle section which screws down into the base ring. Swiveling of the top plate provides self-leveling and adjustment of the thread midsection allows height adjustment. Vibracon chocks can be supplied in many configurations, standard and extended chocking heights (ranging from 30mm to 250mm), footprint diameters (60mm to 250mm), and materials including carbon steel, treated carbon steel, stainless steel, alloy steel, shock hardened, and K-Monel. Low profile versions are also available which can replace existing shims and chocks. Custom chocks are also available. For more information visit www.skfusa.com or call (281) 925-2847.
MESA International Introduces iBASEt as New Sponsor Manufacturing Enterprise Solutions Association (MESA) International announces iBASEt as a Gold Keystone Sponsor. iBASEt offers software solutions designed to replace many existing shop floor and supply chain solutions with a single suite of software. iBASEt solutions foster efficiency and collaboration between internal and external teams. iBASEt’s Vice President of Product Marketing and Alliances, Conrad Leiva, has been a long time member of MESA. Commenting on iBASEt’s elevation to Gold Keystone Status, he says, “MESA is a highly valued resource in the manufacturing community. As a longtime member, I’m thrilled for the opportunity and the work we do with some of the best industry professionals. MESA helps drive and promote real business results for manufacturers through education in best practices for implementing modern software solutions for manufacturing.” Mike Yost, MESA President added, “iBASEt brings a unique voice toMESA and has already added to the dialogue in several working groups, committees, and on MESA’s blog. We’re excited to have them as a Keystone Sponsor and value their input as thought leaders.” For more information about MESA visit www.mesa.org. For more information about iBASEt visit www.ibaset.com.
Fronius Expands Range of Portable Wirefeeders Austria-based Fronius has expanded its Case line of wire feeders for portable use. Two sizes are available – the D300 and the D200 with a smaller spool for maximum portability. The Case line of wirefeeders is fully enclosed to resist dust, flame, humidity and shock and is designed to prevail in even the harshest working environments. Various equipment configuration options enable the wirefeeder range to be expanded further. For example, Fronius offers gas-cooled or water-cooled versions. An optional gas flow meter enables users to set and check the flow of shielding gas directly on the wirefeeder with great precision. The optional On/Off switch prevents unwanted touchdown ignition during transit. If desired, the wirefeeder can also be ordered with an electrode socket attached to the rear of the device for MMA welding. For more information visit www.fronius.com/cps/rde/xchg/fronius_usa.
16
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
form your own inserts
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denray weld station • 5-8 Ft Wide • 4-8 Ft Deep • 7-10 Ft Tall • 5500 or 9500 CFM power units • Cartridge filters, cleaned by timer controlled reverse pulse • 99.97% efficient at .5 micron • Four bulb fluorescent light fixture • Spark Baffles and spark filters • Also pulls smoke from top of work area • HEPA and Carbon Filters are optional
Formdrill’s form sturdy bushings that can be threaded to produce your own inserts. These built-in inserts are as strong or stronger as the same-diameter welded nuts. Process works in steel, stainless steel, copper and aluminum up to ½” thicknesses. Standard UNC, UNF, NPT and Metric sizes are available up to 1.5” in diameter. It can easily be used in most Drill Presses, Milling Machines and CNC systems.
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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Bentley Systems and Siemens PLM Software advance manufacturing process productivity through reality modeling of industrial facilities Adoption of Bentley’s Vortex engine extends BIM information mobility to PLM design and process planning engineers Bentley Systems and Siemens PLM Software announced their latest actions to further enhance the integration of the digital product and process lifecycle with the factory’s digital design. The companies have integrated Bentley’s point-cloud building information modeling (BIM) advancement with the state-of-the art process simulation tools in Siemens’ Tecnomatix® software for 3D digital factory automation. This will enable users of Siemens’ product lifecycle management (PLM) software solutions to work from enhanced 3D digital models of existing factories in their “as-operated” conditions – by leveraging the models created from point clouds captured through scanning. The announcement was made at The Year in Infrastructure 2014 Conference, a global gathering of leading executives in the world of infrastructure design, construction, and operations. As a result of the new integrated solution, manufacturers can benefit from: • an earlier start of production, by avoiding construction or production line interferences;
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• better quality designs with increased production throughput, reached through accurate simulations of all potential factory layout configurations; • the rapid creation of as-built plant models, reducing the time and costs associated with modeling the digital factory; • the ability of the point-cloud model to serve as the as-built/ as-operating record of the line, enabling improvements to operational performance through the factory and product and process lifecycle. To enable these benefits, information mobility, and work process breakthroughs, Bentley and Siemens PLM Software expanded their existing relationship. Bentley’s industrial BIM applications already leverage several of Siemens’ PLM Component software tools including Parasolid® software, D-Cubed™ software, and the JT™ data format. As a result of this agreement Siemens PLM Software will now leverage Bentley’s Vortex point-cloud technology and incorporate it into other appropriate Siemens applications as the opportunities continue to expand. Dick Slansky, Senior Analyst, PLM Research Director, ARC Advisory Group, said, “Since the announcement of their strategic collaboration in November 2012, I have been following the collaboration between Siemens and Bentley closely and have been very excited with what I have been seeing from these two companies working together. They are now delivering a solution for integrating product, process, and production design with the factory infrastructure that significantly benefits manufacturing OEMs and their suppliers. Through the shared knowledge of product and factory/ plant lifecycles, EPCs and line builders have access to higher quality information provided by the OEMs. In turn, OEMs and suppliers can expect a reduction in launch time and costs, improved validation of the digital factory, and predictable asset design and installation.” Faraz Ravi, Bentley Fellow, Bentley Platform Solutions, said, “At Bentley we are gratified to be seeing what we call reality modeling yielding such benefits for product and production lifecycles. In industrial plants, occasional surveying can now become almost continuous immersive scanning. Project and asset performance are both improved through information mobility of point clouds by way of Vortex technology. Most significantly, this can now increase industrial agility and quality by enabling shorter product and process design cycles.” Al Hufstetler, Vice President, Siemens PLM Software, said, “We introduced targeted customers to early integrations of our software, which leveraged the Bentley Vortex tools, and the response was overwhelmingly positive. The value added by bringing the as-built digital factory design into our Tecnomatix process simulation and planning products is clearly a great first step in our adoption of the Bentley tools. Process planning and plant floor designers will benefit from our partnership, which not only enables faster and better iterations, but also provides greater visibility into the path of construction and manufacturing performance.” For more information visit www.bentley.com, or www.siemens. com/plm.
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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Bending 101 – Helpful tips and Insightful Information The “Eagle 10-20 Rule” for Roll Bending Feasibility By John G. Sherrell, Roll Bending Specialist Eagle Bending Machines One of the most common questions that people have regarding roll bending is “how small or tight of a radius can I bend” a given profile. This is an important question for many reasons. What an architect, engineer, or artist can put to paper regarding curved and bent shapes may or may not apply to the material that has been selected or may not even apply to the laws of physics. When it is your task to turn these designs into reality here is a handy rule-of-thumb that can: keep your out of trouble, save time, and will help you to make design recommendations that are more likely to fall within the laws of physics. It is called the “Eagle 10-20 Rule”. When roll bending any profile, the inside of the radius is compressed and the outside of the radius is stretched. Roll bending feasibility is dependent upon how well a profile can hold up to these forces. The “Eagle 10-20 Rule” is not machine specific but is used to determine if a profile is suitable for roll bending at a given radius with non-heated material.
Part 1: Multiply the material height by 10 to get the minimal diameter that can be rolled. Material Height x 10 = Minimal inside diameter It may be possible to roll bend smaller diameters but the effects of material deformation and distortion will be more significant. If the required radius is at or below the calculated minimal inside diameter is it is best physically test the material to determine the results and bend quality.
Part 2: Divide the material height by the material thickness. If the result is greater than 20 the material will fail/distort and is not suitable for roll bending. Material Height / Material = Less than 20 You can think of a scale of 1 to 20, e.g. 1 being very easy and 20 being very difficult. Profiles which score 15 to 20 it may be necessary to roll the part in multiple passed to relieve stress off of the profile or it may be necessary to use a filler (nylon or shot medium) to provide additional support to withstand the bending pressures. If the score is high testing is recommended to determine results or roll bending quality and profile esthetics. Scores that fall below 15 will indicate that the profile will be easier to roll bend. Easier means that these profiles will require fewer roll bending passes and will take less time to produce. If you follow the “Eagle 10-20 Rule” you are more likely to stay out of trouble, save time and money, and remain within the laws of physics! For more information visit www.eaglebendingmachines.com.
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Note: Using the “Eagle 10-20” Rule of Thumb the predicted minimal inside diameter of a 2” square tube x 10 = 20” inside diameter. The “Eagle 10-20” bend factor for profile A = 2 ÷ 0.125 = 16. This bend factor is below 20 and profile 1A was rolled to a 20” I.D. in two passes. The “Eagle 10-20” bend factor for profile B = 2 ÷0.075” = 26.6. This bend factor is above 20. Profile 1B collapsed under the roll bending pressure and could not be rolled to a 20” I.D. regardless of the number of passes used. Next, profile 2A was easily rolled to a 30” I.D. using a single pass. Profile 2B exhibited sidewall deformation when rolled to a 30” I.D. in one pass. Profile 3B required 5 passes to roll to produce an acceptable 30” I.D. with no sidewall deformation. Profile 4B was rolled to a 104” I.D. in a single pass with no sidewall deformation. The selection of profile A for a 30” I.D. is able to be rolled 5 times faster than material B, produces a better quality bend, and will save labor cost.
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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profile
Firetrace International By David Wilhite Firetrace International is a leading manufacturer of automatic fire detection and suppression systems for CNC and EDM machines. The company is currently protecting more than 20,000 machining centers around the world against the risk of fire. Firetrace fire suppression systems are not just limited to the machining industry; according to Firetrace president and CEO Mark Cavanaugh, more than 250,000 Firetrace systems have been installed worldwide to protect all sorts of commercial, industrial and military applications. Firetrace got its start in the mid-1980’s as a result of research into new and more effective ways to detect and extinguish fires in harvester and combine machines. The agriculture industry employs expensive harvester and combine machines for time-sensitive farming operations. This equipment, while extremely reliable, can be susceptible to elements of the working environment. There are about 700 combine fires annually in the U.S., resulting in more than $10 million of equipment losses.
tubing bursts it triggers the release of the suppressing agent, which provides fast and reliable suppression right at the source of the fire. It quickly became apparent that the strength of the Firetrace Detection Tubing was its simplicity. Capable of tolerating all manner of oils, chemicals and solvents, and immune to vibration and temperature extremes, the FDT proved to be both effective and reliable, while avoiding the pitfalls suffered by more complicated electrically operated systems. Because Firetrace systems are completely pneumatic, they do not require complex electronic detectors or panels, obviating the need for any internal or external electrical power. The Firetrace system is in effect “bullet proof� thanks to an absolute minimum of moving parts. Before long Firetrace had become an established force in the fire suppression industry, with rapid growth fuelled in part by a live television broadcast showing a Firetrace system automatically suppressing a harvester fire. However, even by then it had become apparent that Firetrace was suitable for many more applications than just harvest and combine; it was in fact the answer to all sorts of fire protection challenges. One of the first new application successes for
More than 75 percent of combine fires occur in the engine area as a result of leaking fluids, failing hoses and the build-up of chaff and other organic materials that can be easily ignited by heat from the engine and exhaust system. In addition to equipment damage, a combine or harvester fire has the potential to injure an operator, burn crops and delay harvest activities. Operating from the simple premise that suppressing a small fire is a lot easier than trying to suppress a big fire, Firetrace came up with a novel idea: take fire detection and suppression inside the machine, right to the very source of the fire, and suppress it at its earliest stages when it is easiest to handle. Research and development proved that a flexible pressurized tubing detection and delivery system, which could be easily routed throughout the risk area, was an ideal way to target a fire at its source. The result was the invention of the Firetrace Detection Tubing (FDT). Constructed from a proprietary polymer composition, the FDT is a multipoint linear pneumatic heat sensor designed to burst at the point along its length receiving the highest radiant heat, which not surprisingly is also the point closest to the fire. When the
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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profile
Firetrace systems are easy to install on any new or existing CNC or EDM machine and will not interfere with machine operation or maintenance. Firetrace systems are available with pressure switches that can easily interface able with the machines stop circuit, mist extraction equipment and building fire alarms. Firetrace systems typically cost less than one percent of the machine cost yet provide fast and reliable 24/7 automatic fire detection and suppression. Firetrace systems are compatible are the only systems of their type to carry major listings and approvals from UL, ULC, CE, FM, and more than 20 other international agencies. Firetrace manufacturers fire suppression solutions for a wide variety of commercial and industrial applications. The Firetrace Aerospace
Firetrace was in the machining industry, protecting CNC and EDM machines against the risk of oil fires. Virtually all CNC machines are designed to safely operate unattended for hours and are often left to run ”lights out” throughout the night to maximize efficiency. Should anything go wrong during the machining process, such as a tool crash, CNC machines are designed to automatically stop until an operator can correct the process. However, should the tool crash result in a fire, an unattended machine is now at risk as is the building and its occupants. A fire occurring in a CNC machine can cause significant damage in seconds and can destroy a machine in as little as a minute. Even when attended, CNC machines have been completely destroyed by oil fires before the operator can extinguish the fire.
The Firetrace Solution Firetrace automatic fire suppression systems for CNC machines provide outstanding fire protection. Installing a Firetrace system ensures that a fire will be quickly and reliably detected and suppressed, often before damage is done to the machine. The red Firetrace Detection Tubing is the heart of the system. By routing the tubing throughout the work area of the machine, a Firetrace can detect a fire at its source in seconds. Tests have shown that the FDT can detect a fire more than 10 times faster than traditional detection methods, providing superior machine fire prevention. Upon detection of a fire, a Firetrace system will discharge a firesuppressing “clean” agent such as 3M™ Novec™ 1230 Fire Protection Fluid, CO2 (carbon dioxide), or DuPont™ FM-200®. These fire suppressing agents leave no residue and require no cleanup and will not contaminate expensive machine oils. These agents are also nonconductive and can be safely discharged on powered up machines.
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division adapts the technologies of Firetrace for the military and aerospace sectors and is currently in use on more than 10,000 military vehicles worldwide. Firetrace International is a division of Firetrace USA, a privately held LLC based in Scottsdale, Arizona. The company maintains a 65,000 sq. ft. USA facility and a 4000 sq. ft. UK facility. Firetrace has facilities in London, Singapore, Sidney, New Delhi, Dubai and Sao Paulo to better serve customers worldwide. Firetrace is an ISO 9001: 2008 / AS 9100 Rev C: Registered Manufacturer. For more information contact Firetrace at +1.480.607.1218. Email inquiries can be addressed to info@firetrace.com. Visit Firetrace online at www.firetrace.com.
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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market trends
Intelligent robots, should we be scared?
There is a current industry trend that sees the phrase “Industry 4.0” bandied about as though we could all wake up tomorrow to the dawn of a new robotic future. In truth, the idea of the smart factory and intelligent robots has been around for a while now and we have nothing to fear. Here, Jonathan Wilkins, marketing managing of European Automation explains why increased levels of automation are a good thing.
In 1942, science fiction writer, Isaac Asimov bestowed upon the world The Three Laws of Robotics in his collection of short stories I, Robot. This was the basis for a reasonably successful film by the same name that you might have seen. However, this is not the type of smart machines that we are likely to witness today - or even tomorrow. In the 1980s, American carmakers feared they might be completely wiped out by cheaper and more efficient Japanese competitors. This led to car manufacturers in Motor City, Detroit, envisioning an illustrious solution to beat their rivals - “lights-out” manufacturing. The vision was of a factory that could ultimately run on its own with minimal human interaction. They would turn the lights out in the factory and leave robots to do all the work unsupervised. However, this hasn’t quite been the case with the manufacturing industry until fairly recently. Technological advances and the internet of things have resulted in interconnected devices forming a convergence point between the physical and digital world. The more information stored in a system, the better positioned machines are to make smarter and timelier decisions about things normally left to human judgement. Most factories now use processes such as laser cutting and injection moulding that operate with minimal human interaction. Additive manufacturing machines can be left alone to print day and night once they have been designated a task. These processes benefit manufacturers by minimising defects and downtime, therefore boosting efficiency.
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Next generation smart factories The Siemens (IW 1000/34) Electronic Works facility in Amberg, Germany, is a great example of the next generation of smart plants. The 108,000-square-foot high-tech facility is home to an array of smart machines that coordinate everything from production to the global distribution of the company’s products. The custom, built-to-order process involves more than 1.6 billion components for over 50,000 annual product variations, for which Siemens sources about 10,000 materials from 250 suppliers to make the plant’s 950 different products. One of the lines in the Siemens plant, which operates 24 hours a day, requires no human intervention at all once calibrated, except when supplies of components must be replenished. Thanks to the data processing capacity of the devices in the system, it is possible to generate information, statistics and trends that allow manufacturers to make their production processes lean and more fuel efficient. Despite the endless variables within this system, a Gartner industry research study conducted in 2010 found that the plant boasts a reliability rate of more than 99 per cent, with only 15 defects in every million. The most important feature of the Siemens plant and the key to all future smart factories is dense integration. By creating a mesh of interconnected technologies cooperating to ensure a more efficient whole, the idea of lights out manufacturing might not be as far away as previously imagined.
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
Survival of the fittest However, machines aren’t taking jobs away from humans. The Amberg plant still employs 1,100 workers - roughly the same number as two decades ago. At the moment, the implementation of smart automation robots, rather than making humans redundant in the system, moreover changes our role from worker to overseer and improves overall productivity. Things like Programmable Logic Controllers (PLCs) aren’t really intelligent; they can only do what they are instructed to do. Machines must obey algorithms and can’t make creative decisions when presented with unprecedented situations. Thus the human role in factories has now started to shift towards programming and maintaining these machines. Engineers in today’s automated factory need to be as handy with a tablet as they are with a screwdriver and I think this change worries people; maybe even more so than if robots really were replacing the human element in manufacturing. If we relate this to Darwin’s theory of evolution - as technology evolves, so does the need to adapt within our work roles. In addition to worries regarding evolution, many companies are concerned about the risk for the stability of their already highly complex production and supply chain systems. They are reluctant to interfere with a functioning system unless the benefits are really clear.
New dawn In the future, the sophisticated software implanted in factory equipment will help machines self-regulate and make more autonomous decisions. The smart dream is one that sees problems in automated systems Machineryin2015 11/19/14 9:24 AM itself detected, Ind diagnosed real12H.pdf time and1fixed by the system
automatically. To be really effective the system must recognise errors and know how to correct them without manual intervention. To get to this stage the German and US governments have already allocated funds for strategic research and the implementation of Industry 4.0 and smart machines. Germany has dedicated €200 million for projects like BMBF’s it’s OWL or RES-COM. Similarly, the USA has launched several initiatives like the Smart Manufacturing Leadership Coalition. The day the American car Jonathan Wilkins manufacturers dreamed about, the day when factory lights could be switched off, leaving robots to do all the work, is not yet upon us. Hopefully this article has managed to dispel any fears that when that day does come, it will not mean the end of human interaction in the workplace. We still need to look after and maintain our mechanical brethren. For most automation companies, the move will be a gradual one, an evolution rather than a revolution. This is why continuity with older systems will still be essential for manufacturing in the years to come. With this in mind, when things go wrong and production breaks down, it’s comforting to know that European Automation can send key parts, even obsolete parts, such as older generations of drives, motors, PLCs (Programmable Logic Controllers) and HMIs (Human Machine Interfaces) out in as little as nine hours, to reduce costly downtime. For more information visit www.euautomation.com, e-mail jonathan. wilkins@euautomation.com , or call +44 (0) 845 521 3088.
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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surplus buying & selling
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104" X 3/4" AKYAPAK Hydr. 4 Roll Plate Bending Roll, #AHS16/20, PLC Touch Screen, Hydr. Drop End, 20 HP, 2004
13.8" x 40" STUDER CNC Cylindrical Grinder, #S35R, Fanuc 16T CNC, 20" x 3-1/4" Wheel, Cool/Filtr., 10 HP, 1988, Retro. & Rebuilt by Studer 2000
138 Ton AMADA CNC Press Brake #FBD1253NT, Upacting, Hydr. Amada AMNCB 7 Axis CNC, 118" O.A., 106" B.H., 5.9" Stk., 15 HP, 1999
OKUMA #ES-L8 CNC Turning Center, OSP-U10L CNC, 8" Ck., Tailatock, Chip Conv., 10 HP, 2000
88 Ton AMADA CNC Press Brake #FBD8025NT, Hydr., Upacting, Amada AMNCB 7 Axis CNC, 98" O.A., 85" B.H., 5.9" Stk., 10 HP, 2000
MAZAK #FJV35/80 Bridge Type CNC Vert. Machining Center, 78.7"X, 31.5"Y, 23"Z, Cat.50, Mazatrol M Plus, 40 ATC, 6K RPM, Tooling, 1998
10" x 10" AMADA #HA250W Automatic Horiz. Band Saw, 1-1/4" Blade, Hydr. Vises, Chip Auger, 5 HP, 1993
40/52" x 80" SUMMIT Hvy. Duty Lathe #40DC, 5-1/2" Sp. Bore,
MIGHTY VIPER #VMC1270A CNC Vert. Machining Center, 4th & 5th Ready, 50"X, 25"Y, 25"Z, Cat 40, 8K RPM, 20 ATC, 2003
5.1" TOSHIBA Tbl. Type Horiz. Boring Mill #BFT-13W2, 48" x 98" Tbl., 98" Cr., 71" Vert. #50 Tpr, P.D.B., D.R.O., Way Bed, Pendant, 1975
JUST PURCHASED
56" BULLARD Dynatrol CNC VTL, Fanuc 11TT, Turret & Side Hds., 48" Vert., 3 Jaw, 50 HP
OKUMA #MX-45VAE CNC Vertical Machining Center, 30"X, 18"Y, 17.7"Z, 7K RPM, OSP700M CNC, 20 ATC, 2000
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20" x 20" AMADA Horiz. Band Saw #HFA 500S, Auto. Cycle, 2" Blade, 2 Hydr. Vises W/Bundling, 7.5 HP, 1996 187 Ton AMADA #HFB1703 Hydr. CNC Press Brake, Down Acting, Amada Operateur 8 Axis CNC, Crowning, 128" O.A., 106" B.H., 7" Str., 15 HP, 1993 7.8"x11.8" TSCHUDIN CNC Cyl. Grinder #PL24, Usach Open Arch. CNC, Marposs P5 Gauging, SBS Balancing Sys., 10 HP, 2001, CNC Upgrade 2014, From Medical Device Mfg. 6" MITSUBISHI CNC Floor Type Boring Mill, Ram Type, 393"X, 78"Y, 27.5"Z, Fanuc 18i CNC, 60 ATC, 1988, Retro. 2001 42"/62" x 108/180" LEBLOND Hvy. Duty Sliding Gap Bed Lathe, Taper, D.R.O., 3 Chucks, 4 St. Rests, 25 HP, 1958
88 Ton KOMATSU #OBS-80-3 Gap Press, 5.1" Stk., 37-75 SPM, 23" x 39" Bed, Servo Feed Line, 1995
56" BULLARD Dynatrol Vert. Boring Mill, Ram & Side Hds., 60" Under Rail, 3 Jaw Ck w/4 Jaws, 60 HP, 1968, Excellent
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
FADAL #VMC6535-50 CNC Vert. Machining Center, 65"X, 35"Y, 34"Z, 50 Tpr., Siemens 810D CNC, 7500 RPM, 32 ATC, 45 HP, 2005 FRYER CNC Bed Type Vert. Mill, #MB14, 3 Axis CNC, 40"X, 20"Y, 25"Z, 40 Tpr., Anilam 1400 CNC, 5 HP, 1998 (3)
• APPRAISALS • FINANCING • • TRADE-INS • TOOLING •
• SHIPPING • INSTALLATIONS • • TRAINING • SOFTWARE •
www .jor Visit us TO V dancraig at IEW A CO machine r MPL ETE y.com LIST
Machinery Dealers National Association
4000 WATT AMADA FO3015MII RI LASER CUTTING SYSTEM WITH ROTARY INDEX, MFG:2011 - 11,348 HOURS (10120)
33 TON AMADA VIPROS 358 KINGII TURRET PUNCH W/FANUC 18P CNC CONTROL, MFG:1999 - INSTALLED NEW: 2004 (10098)
33 TON AMADA PEGA 367 TURRET PUNCH W/ FANUC O4PC CNC CONTROL, MFG: 1992 (9987)
2500 WATT MAZAK STX510 MKII HYBRID LASER, MFG:2000 - APPROXIMATELY 41,000 HOURS (10110)
22 TON AMADA VIPROS 2510 KING HYDRAULIC CNC TURRET PUNCH W/FANUC 18P CNC, MFG: 1999 (9997)
2000 WATT CINCINNATI CL-6 LASER SYSTEM W/DUAL PALLETS, MFG:2000 30,500 HOURS (10019)
33 TON AMADA VIPROS III 3510NT HIGH SPEED HYDRAULIC TURRET PUNCH PRESS, MFG: 2004 (9920)
5200 WATT BYSTRONIC BYSPEED 3015 LASER SYSTEM, MFG: 2005 (10072)
1/2” X 10’ ROUNDO MODEL:PS255 HYDRAULIC INTIAL PINCH PLATE ROLLS, MFG:1997 (9957)
4000 WATT AMADA GEMINI F0-3015NT CNC LASER CUTTER, MFG:2006 APPROX:15,000 HOURS - NEW 24K TURBO BLOWER, MFG:2006 (10087)
2500 WATT AMADA PULSAR LC2415NTA4 LASER, MFG: 2008 - INSTALLED NEW:FEBRUARY 2010 - APPROXIMATELY 5,900 HOURS (10067)
187 TON X 160” TRUMPF TRUMABEND V170 PRESSBRAKE W/ DELEM CNC BACKGAUGE W/PROGRAMMABLE Z1 & Z2 HYDRAULIC CLAMPING, CROWNING, MFG:2000 (10013)
Jordan Craig Machinery Int’l LLC 151 N. Main St. Ste 203 • P.O. Box 737 • New City, NY 10956 Tel: 845-398-0073 • Fax: 845-398-0074
jc@jordancraigmachinery.com • www.jordancraigmachinery.com
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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surplus buying & selling
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
Charleston Annex Corporation Metalworking Machinery • plants • bought, sold & liquidated 301 Post Office Drive, Suite D • Indian Trail (Charlotte) NC 28079 Phone: 704-821-7370 • Fax: 704-821-7392 • email: markm@charlestonannex.com
POREBA 53” X 236” MANUAL ENGINE LATHE
WOTAN 4-5/8” HORIZONTAL BORING MILL
HAAS VF-3 CNC VERTICAL MACHINING CENTER
HAAS HL-2 CNC LATHE
PACIFIC 300 TON X 30’ HYDRAULIC PRESS BRAKE
KITAMURA HX630I CNC 4-AXIS HORIZONAL MACHINING CENTER
MATTISON 42” ROTARY SURFACE GRINDER
SUMMIT 39.5” X 134” HOLLOW SPINDLE ENGINE LATHE
Charleston annex wants to turn your surplus metalworking maChinery into Cash!!! one maChine or an entire plant! CNC HORIZONTAL BORING MILLS 6’ GRAY CNC Floor Type Horizontal Boring Mill, Allen Bradley 9/260 CNC Controls, 120” Vertical Travel, 240” Horizontal, Model 660FC (#1628) 8’ INGERSOLL Floor Type Horizontal Boring Mill, Model Infeeding Column, Pendant Controls, 5-Axis Digital Readout System (1629) 6’ GIDDINGS & LEWIS NC Floor Type Boring Mill, Model G60FX with 108” Vertical Travel, 288” Horizontal, (2) Rotabs, 2002 CNC Control (#1621) 6” GIDDINGS & LEWIS MC-60 CNC Table Type Horizontal Boring Mill, Spindle Diameter 6”, Taper in Spindle #50 ANSI, Built in Rotary Table, Giddings & Lewis 8000-C CNC Hand Held Pendant, CH-8 Davis Facing Head with Auto Coupling System, Single Point Treading, Chip Conveyor with Elevator, Inspect in Plant Under Power, sn:450-297-03 (1787)
HORIZONTAL BORING MILLS 4” GIDDINGS & LEWIS Manual Table Type Horizontal Boring Mill, Model 70A-DP4-T, Table Size 36” x 74” (with (7) 13/16” Tee Slots & (3) ¾” Key Slots, Approx. 72” Table Travel, Approx. 60” Saddle Travel, 55” Head Vertical Travel, 28” Spindle Travel, Spindle Taper #50 with Power Draw Bolt, Main Motor 20 HP (1790) WOTAN 4-5/8” Manual Horizontal Boring Mill, Model B105M, Travels 68” x 57” x 53”, #50 Taper, Built In Rotary Table size 55-1/4” x 44-1/4”, DRO, Full Pendant Control (1840)
veRTICAL BORING MILLS FARREL Manual Vertical Boring Mill, Model 120” VBM-ADJ RAIL, 75HP DC Main Drive Motor, 120” Table Size, 90” Distance Under Rail, 82” Ram Stroke, 16 Speed Changes, 127” Maximum Swing, Full Pendant Controls, REDUCED PRICE (1768) KING Hi-Column Vertical Boring Mill, Table Main Drive Power 75 HP, 3 Heads, Maximum Swing 56”, Table Size 52” 4-Jaw, Height Under Rail 72”, Variable Table Speeds 2.7-100 RPM, 7 Speed Changes, sn:20112, upfit in 2013 (1727) KING 56” Vertical Turret Lathe, Chuck Diameter 56” 4-Jaw, Max. Swing 64”, Turret Station 4, Height Under Rail 42”, Table Speed Rage 2.7-100 RPM, mfg. approx.. 1960 SPECIAL PRICE BEFORE REMOVAL (1884)
CNC HORIZONTAL MACHINING CeNTeRS KITAMURA HX 630I CNC 4-Axis Horizontal Machining Center, X-Axis 39.4”, Y-Axis 31.5”, Z-Axis 32.236”, B-Axis .001 N/C Rotary, Spindle Speeds 12,000 RPM, Pallets 2, Pallet Size 24.75” x 24.75”, Full Contouring B-Axis 360,000 Degrees, Excellent Condition, mfg. 2011 LOW HOURS (1837)
CNC veRTICAL MACHINING CeNTeR HAAS VF-3 CNC Vertical Machining Center, Table Size 18” x 48”, XYZ Travels: 40” x 20” x 25”, 7,500 RPM’s, CAT #40 Taper, 20 ATC, 15 HP, Wired for 4th Axis, Rigid Tapping, Haas CNC Control (1868)
CNC LATHeS
MONARCH Heavy Duty CNC Flat Bed Lathe, Model 40/25, 24” Chuck, Swing Over Bed 48”, Swing Over Cross Slide 33.5”, CC 168”, 4.12” Spindle Hole, New Motor 50 HP, 6 Position Indexable Turret, with Fagor 8055 CNC Pendant Control (2006 Retrofit), Extra Tooling, Chucks, Turrets, Steady Rests, Manual and Documentation, Very Good Condition, sn:50287 REDUCED PRICE (1806) TIME MASTER 33” x 160” CNC Flat Bed Lathe, Model M33223x160LP, Swing Over Bed 33”, Max. Distance to Tailstock 160”, 24” 4-Jaw Chuck, 30 HP, 6” Spindle Bore, 950 RPM, 30 HP, Chip Conveyor, Extra 20” 3-Jaw Chuck, Steady Rest, Coolant, Tool Post, Fagor 850T CNC Control (1875)
CNC DUPLICATORS GEKA CNC Plate Duplicator/Punch, Model Paxy 2000 (Puma 220/PD) Capacity (W&L) 30” x 80”, Max. Thickness 1-9/16”, Throat Depth 36”, Punching Capacity Squares 1-1/8” x 1-1/8”, Rounds 1-1/2”, Large Assortment Punches & Dies, Ball Work Table, Fagor Paxy 2000 CNC Controls, Foot Actuator, sn:312 (1851)
FLOOR PLATeS (10) 90” x 215” x 19” Cast Iron T-SLOTTED FLOOR PLATES, matched to bolt together (1630)
CNC PLATe PUNCHeS CONTROLLED AUTOMATION 175 Ton CNC Plate Punch, Model 2AT-175, 30” x 60” Max. Plate Size, 1 ½” Max. Material Thickness, Max. Hole Size 2 5/16”, Max. Angle Size 8” x 8” x 1-1/8”, mfg. 1996 (1801)
BeNDING ROLLS HAEUSLER 6” x 6” x ¾” Horizontal Angle Bending Roll, Model HPR-330-H, 40 HP, 23 FPM Roller Speed, Mfg. 1998, sn:97-1785 (1672) CRAIG AND DONALD 5” X 5” X ¾” Angle Bending Roll, Model #4, Angle Bending Cap. (Leg Out) 6” x 6” x ½”, Main Motor (440 Volt) 15 HP, sn:8/50 (1799)
eNGINe LATHeS SUMMIT 39.5” x 134” Hollow Spindle Engine Lathe Model 38-12XRO, 12.5” Spindle Bore, Taper Attachment, Rapid Traverse, Power Tailstock, Inch/Metric Threading, Steady Rest, sn:49503001 REDUCED PRICE (1833) POREBA 53” x 236” Manual Engine Lathe, Model TR135B1x6M, 53.14” Swing Over Bed, Over Cross Slide 40.15”, Swing in Gap 66.92”, 4.72” Bore, Distance Between Centers 236.22”, Inch/Metric, 31.5” 4-Jaw Chuck, 49” 4-Jaw Chuck, Tool Post, Taper Attachment, Power Rapid, Tail Stock, Steady Rests (1877) LEBLOND 36” x 228” Engine Lathe, Model NK, Max. Swing 36”, Max. Distance Between Centers 228”, Bore 2-1/4”, 24” 4-Jaw Chuck, 30 HP, Threading, Steady Rest, Rapid Traverse, Trak 2-Axis DRO (1874)
CNC LATHeS DAEWOO LYNX 200B CNC Lathe, Model 200B, 8” Chuck, Swing Over Bed 18.11”, X-Travel 6.3”, Z-Travel 13”, Fanuc 21-T, Tool Presetter, Auto Gantry Load/Off Loader, Chip Conveyor, sn:L2000824 (1844)
PReSS BRAKeS PACIFIC 300 Ton x 30’ Hydraulic Press Brake, Model K300-30, Overall Bed Length 30’, Distance BH28 5-1/2”,Bending Cap. ¼” x 24’, 12” Stroke, Open Height 20”, Closed Height 8”, Throat Depth 10”, Tonnage Control, 3 Speed Unit, Excellent Condition REDUCED PRICE (1848) CINCINNATI 400 Ton Hydraulic Press Brake, 20’ Overall Bed, 18’6” Distance Between Housings, 12” Stroke, 40 HP, Open Height 20”, Closed Height 8”, Pedestal with Palm Button Controls (1842)
SHeARS CINCINNATI 16’ x 3/8” Mechanical Plate Shear, Model 4316, Cap. 16’ x 3/8”, 48” Front Operated Power Back Gauge, Hold Downs 17, Left Hand Squaring Arm, Palm Buttons (1847)
ANGLe PUNCH LINe FRANKLIN Angle Shear, 90 Ton, 6’ x 6’ x 5/8” (1582)
BeNDeRS HAEUSLER 3-Roll Hydraulic Heavy Duty Section Bender, Model BB13.7/550, 29” Diameter of Top Roll, 26” Diameter of Bottom Roll, 550 Tons Bending Force of Top Roller, 200 Tons Force of Draw Gear Unit, Working Speed 13’ /Minute, Automatic Speed, Mfg. 1998, Very Good Condition. (1674)
TUBe BeNDeRS
HAAS HL-2 CNC Lathe, Swing 20”, Swing Over Cross Slide 9.5”, Chuck Size 8” 3-Jaw, X-Axis 8.45”, Z-Axis 20”, Distance Between Centers 24”, 15 HP, 3”Bore, 3,750 RPM’s, 10 Tool Single Station Turret, Haas CNC Control, New Belts, New Encoder, Newly Aligned (1870)
PINES #3 Hydraulic Rotary Tube and Pipe Bender, Hydraulic Mandrel Extractor, Mandrel Lube, Right Hand Machine (clock wise rotation), Extended Base, 20 HP, Digital Dial-A-Bend Controls, Very Good Condition (1808)
CNC FLAT BeD LATHeS
ROTARy TABLeS
MAZAK Powermaster N Universal 4000 CNC Flat Bed Lathe with Mazatrol Fusion 640T CNC Control, Tail Stock, Spindle Bore 4.6”, 34” Max Swing Over Bed X 162.5” CC, 24”-4 Jaw Chuck, Mfg. 2002, Very Good Condition, Under Power to be Inspected at Plant REDUCED PRICE (1688)
36” X 36” CINCINNATI GILBERT Air Lift Rotary Table, Overall Table Height 11.25”, 4 T-Slots, Width of Top T-Slots .75”, Width of Bottom T-Slot 1.5”, Depth of T-Slot 1.5”, Distance Between T-Slots 8.5”(1773)
WOTAN Motorized Infeeding Rotary Table, 67” x 60” Capacity with Control (1725) GIDDINGS & LEWIS 48” X 72” Hydrostatic Rotary Table, 25,000 Load Capacity, 6 T-Slots, Overall Height 15 ½”, M fg. 1998 (1720)
GRINDeRS CINCINNATI 12” x 36” Universal Cylindrical Grinder, Max. Swing Over Bed 12”, Distance Between Centers 36”, Variable Speed Workhead with Tailstock, Universal Grinding Head, Swing Down Internal Grind Motor (no spindle), Coolant System, Assorted Centers (1867) MATTISON 42” Rotary Surface Grinder, 42” Diameter Table, 5/8” Approx. Chuck Life, Max. Swing Inside Guards 56”, (6) Table Rotation Speeds 2-28 RPM, 75 HP, Magnalux Variable Power Controller, Head Rebuilt in 2001 (Very Good) (1872)
SANDeRS CEMCO 36” Pass Thru Belt Sander, Variable Thickness, Wet Type Filter, 36” Belt Size, Single Head, Stainless Steel Doors, New Lower Drum (1732)
WeLDING HOBART/PANDJIRIS Welding Manipulator & Vertical Seam Welder, 8’V x 8’H Arm Travels, Mfg. 1986 (1477) KOIKE ARONSON Plasma Burning Machiner, 8’ x 8’ x 43”, Beveling Head, Mfg. 1996 (1588)
FOLDING MACHINeS JORNS CNC Hydraulic Folding Machine, Super-Line 300-soMB4000-12.2, 16 Gauge, 32’ Forming Length, 6 Bend Cylinders (1613)
GeAR MACHINeS (2) NATIONAL Broach Red Ring Gear Shavers (1495-1496) NILES Model ZSTV-06 Gear Grinder, 31.49” Gear Dia. (1600) STAR Model 4HS Hob Shaper, 10’ Work Diameter (1606) HOFLER Gear Tester, Model HFR-2000, Mfg. 1981, Index Testing, Lead Testing, External Gears (1664) SCHIESS Vertical Gear Hobber, Model RF-35/40, Max. Workpiece dia. 170”, Axial and Helix Travels and Angles, Main Motor 32 HP, Change Gears and much more (1809) PFAUTER Vertical Gear Hobber, Model P3000B, 120” Max. Workpiece Dia., Main Motor 20 HP, Equipped with Universal Hob Head with Auto Hob Shift, Chip Conveyor, Change Gears, Differential Mechanism and much more (1810) SCHIESS Vertical Gear Hobber, Model RF30E, Max. Workpiece Dia. 128”, Main Motor 32 HP, Change Gears and much more (1811) FELLOWS 7-125 Gear Shaper, Double Cut Cam, 100 TG Collet Fixture, Change Gears & Arbors (1861) FELLOWS 71A Gear Shaper, Double Cut Cam, Fellows Arbor Table, Solid Spindle, Spur Guide, Coolant (1862)
PReSSeS GREENERD 30 Ton, HP-30-38-30 Hydraulic C-Frame Press, Bed Area 17” x 22”, Throat Depth 11-1/2, Adj. Stroke Approx. 20” (1754)
MeCHANICAL PReSSeS L&J 100 TON Single Geared OBI, 9” stroke, A/C, A/B (916) NIAGARA 100 Ton OBI, 10” Stroke, AC&B (1199)
STRAIGHTeNeRS, FeeDeRS, UNReeLeRS, STRIP WeLDeR AMERICAN Steel Line 20,000# x 24” x .250 Uncoiler & Straightener (1224) AMERICAN Steel Line 30,000# x 72” Motorized Coil Reel (1247) COOPER WEYMOUTH 5,000 lb x 12’ x .090” Cradle/Straightener (599) ROWE 30” x .065, 30” Wide (925)
MISC. GRINDeRS, TOOL & CUTTeR GRINDeRS (4) GIDDINGS & LEWIS (Winslow) Drill, Pointers Mod. Winslowmatic HC & HC 101 (701, 703, 705) ROYAL MASTER Centerless Grinder (1586)
DeBURRING 36” AEM Belt Grinder and Deburring Machine, Model OF2-M2-900, Width of Belt 36”, Height Under Belt 3/16” to 6” (adjustable), Feed Belt Motor ¾ HP, Deburr Brush Size 6”, Grinding Belt Motor 15HP, sn:WB6859 (1802)
www.charlestonannex.com
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
39
surplus buying & selling
we want to buy your surplus or underutilized machinery! We buy single machines or entire plants and are always looking for: • Late Model CNC Machines • Hardinge Machines • Fabricating Equipment • Toolroom Machinery
Email or call us today! sales@actionmachinery.com
610.691.6677
www.actionmachinery.com a leading distributor of Quality machine tools & fabricating eQuipment 2320 highland ave., bethlehem, pa 18020 (ph.) 610-691-6677 (fax) 610-694-0944
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
Call, Email or go onlinE for morE dEtails and a full invEntory list
2023 BlaCk BridgE road york, Pa 17402 fax: 717-845-9497
717-846-2600 • SALES@HILDEBRANDMACHINERY.COM • WWW.HILDEBRANDMACHINERY.COM 400 MACHINES IN STOCK • INSPECT UNDER POWER • 30 DAY RETURN PRIVILEGE
8’ x 1/2” CHICAGO DRIES & KRUMP POWER APRON BRAKE
150 TON PEDDINGHAUS CNC PUNCH
14’ x 350 TON CINCINNATI HYDRAULIC PRESS BRAKE
8’ x 70 TON BETENBENDER HYDRAULIC PRESS BRAKE
Model 350CB, New 1980, Automec Gage
30” x 60” Travels, Fagor 8025GP CNC
Model 8-70, New 2006
15’ x 1/2” BERTSCH HYDRAULIC 3-ROLL DOUBLE PINCH PLATE ROLL
14’ x 600 TON CINCINNATI HYDRAULIC PRESS BRAKE
New 1991
Autogage G24 Back Gage, Cylinders Rebuilt 2014
16’ x 1/2” CINCINNATI HYDRAULIC SHEAR
TAURING HORIZ. / VERT. ANGLE BENDING ROLL
Model 4S16, New 1979, Rebuilt Cylinders
12’ x 5/8” AMERICAN HERCULES HYDRAULIC SHEAR New 1980, Flush Floor
32” KALAMAZOO Band Saw 2” Blade New 2003
3.5” x 3.5” x 1/4”, New 1984
We are actively buying good used machines of all types. turn your idle machines into cash
PACIFIC INDUSTRIES Specialists In Used Equipment • Used Machinery For Sale
PO Box 965, Warren, MI 48090 Phone: 248-584-3640, Fax 248-584-3641 email: pacificind@comcast.net
www.pacificind.com
Flow Model 6012 6’ X 12’ Integrated Flying Bridge Abrasive Waterjet, 60,000 Psi, PC Controlled, High Pressure Pump, New 2004
Haas Vf-5/40Xt Extended Travel VMC, X-60”, Y-26”, Z-25”, 8000 Rpm Cat 40, Coolant Through Spindle, 20 Atc, Coolant Nozzle, Rigid Tap, New Yr 2003
Hypertherm Hypreformance 60’ Plasma Cutter With (2) Oxy Fuel Torches, 60Ft x 10Ft Cutting Envelope, (3) Hpr 260 Watt High Definition Plasma Heads, Pc Based Windows Xp Computer Operation, Total Dust And Slag Recovery, New 2009
Doosan DB-130-CX Horiz. Boring Mill, Fanuc 18iMB, X-157”, Y-80”, 78” x 86” rotary table 4 axis, 40 atc tool changer, #50 taper, coolant through spindle, 2500 RPM, new 2008
Kuraki KBT -13 DXA CNC Horizontal Boring Mill With 4th Axis Rotary Table .001 Degree, X-118”, Y-80”, 2000 rpm, 26,000 Lb Capacity, 40 ATC Cat 50, Fanuc 15M, New 1996
Blanchard Rotary Grinder Model 160, 120” dia. Magnetic chuck, 160” swing, 250 HP, complete Coolant system, New 1985
Okuma Multus B300w Dual Spindle Lathe With Milling, OSP P200L Control, Dual Opposing Chucks, 10” & 8” Dia., Capto 6 Tooling, 40 Atc, B Axis Milling Head, Coolant Through Spindle, 2008
Quickmill 96-180-24 CNC Double Column Vertical Machining Center, Table Size 96” X 182”, X- 180”,Y- 96”, Z- 24”, Coolant Through Spindle, #50 Taper, Fidia CNC Control, Great Plate Machine For Drilling Large Holes, New 1997
Tarus CNC Gun Drill, X-144”, Y-60”, 144” X 60” Table, 84” Drilling Depth, Up To 2” Dia. Drills, Tarus Mbx 92 Control, Auxillary Milling & Tapping Head.
Takumi Seiki V-22A C Frame Type VMC, X-86”, Y-40”, Z-30”, 86” X 40” Table Size,24 Atc Cat 50 Spindle, 6000 Rpm Geared Spindle, Mits 520 Control, Dual Chip Conveyors Each End, New 2001
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
41
surplus buying & selling
THE PERFECT LITTLE TOOL ROOM FURNACE • Extremely Uniform • Easy Lift Door Only $3950 • Program Control Model GS1714 • 17"W x 14"D x 12"H
20 Kent Rd • POB 2129 • Aston PA 19014
877.846.7628 • www.hotfurnace.com
Check it out!
IMD auctions.com melmor melmor Associates, inc. Associates, inc.
“World’s Largest Material Handling Distributor” “World’s Largest Material Handling Distributor”
Wire Baskets Wire Baskets Hoists Hoists Pallet Racking Pallet Racking Conveyor Conveyor Rolling Ladders Rolling Ladders
Since 1963 Since 1963
Steel Containers Steel Containers Self Dumping Hoppers Self Dumping Hoppers Shop Pans Shop Pans Warehouse Carts Warehouse Carts Plastic Containers Plastic Containers
Melmor Associates, Inc. Melmor Inc. OH 44446 840 Ann Avenue - POAssociates, Box 511 - Niles, 840 Ann Avenue - PO Box-511 - Niles, OHfax 44446 330-652-1784 phone 330-652-1667 330-652-1784 phone - 330-652-1667 fax www.melmor.com www.melmor.com
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
43
surplus buying & selling
800-288-9414
WE RENT MACHINES
WELD PLUS WELDING MACHINERY WELDING SOLUTIONS 4790 River Road Cincinnati, OH 45233
®
NEW - USED - RECONDITIONED
S140606 Jetline 8’ Powered Elevation Weld Seamer 104” total welding/clamping length capacity - Hydraulic powered elevation welding bed Remote pendant controls - Variable speed rack and pinion driven carriage Water cooled mandrel - Gas purge back-up bar Welding equipment not included
M131012 Pandjiris 1600 Series 14’ x 12’ Manipulator 4’ constant speed lift - Variable speed reach 1100 lb. weight capacity either or both ends Powered mast rotation - Bolt down base Power Supply and cables NOT included
www.weldplus.com Our showroom is stocked with NEW Jetline Seamers, Pandjiris Positioners & Turning Rolls, Aronson Positioners, Webb Turning Rolls, and Ransome Manipulators
WE KNOW WELDING
Weld Plus buys your surplus machinery Call 800-288-9414 and ask for Pete or Melissa for more information
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
Buy, Sell, Rent New & Used We make it easy to sell your surplus equipment. Send us a picture. We will promptly call you back with our best offer.
HEAD & TAIL STOCK
WELDING MANIPULATORS
POSITIONERS
FLAT TURN TABLES
TURNING ROLLS
WE HAVE MOVED TO A NEW LOCATION Billing Address: P.O. Box 3255 • Spring, Texas 77838 Shipping Address: 321 North Loop East • Houston, Texas 77022
email: sales@weldingequipment.com P: (713) 694-1790 • F: (713) 694-1791 • C: (281) 380-9607
WWW.WELDINGEQUIPMENT.COM
www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
45
surplus buying & selling
YOUR COMPLETE AUCTION RESOURCE With our user-friendly website, users can easily find the type of auction they are looking for, regardless of size or location. The site has the latest technology to make it simple for users to engage with an auction of interest.
Subscribe now to receive FREE news on upcoming auctions!
EEL specializes in large and hard to find fittings. Stocking through 6” in most items.
EEL is a master distributor of Penn Union Corp. with the most extensive inventory on the East Coast.
Recyclers of Surplus Electrical Supplies
Buyers & Sellers of Electrical Supplies
Your source for hard to find electrical supplies and every day items at bargain prices! CIRCUIT BREAKERS (NEW) GE - THQP, THQL, THQB, TEY, TED & MISC SIEMENS - BL, BQD, BQ, QJ, ED, FD, FXD, JD, JXD, HJD, PUSHMATIC & MISC CUTLER HAMMER - BAB, QBHW, GHB, ED, EHD, FDB, FD, HFD, HMCP & MISC SQUARE D - QO, QOB, EDB, EHB, FA, KA, LA, MA & MISC
CONDUIT & ELBOWS EMT - IMC - RIGID STEEL ALUMINUM PVC COATED GREENFIELD PVC SEALTITE THRU 6"
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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www.IndustrialMachineryDigest.com | December 2014 | Industrial Machinery Digest |
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| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
classifieds advertiser index
advertiser index Actek Manufacturing and Engineering Inc.......................................... 26
www.actekmfg.com
Action Machinery....................................... 40
www.actionmachinery.com
Active Machinery Sales, Inc...................... 38
& Web Site Locator
Formdrill USA Inc...................................... 18
Machinery Street....................................... 42
www.formdrill-usa.com
www.machinerystreet.com
H&K Equipment, Inc.................................. 42
MacMillin Hydraulic Engineering Corporation........................... 25
www.hkequipment.com
Haco-Atlantic, Inc........................................ 4
www.activemachinery.com
www.hacoatlantic.com
Air-Vac Systems........................................ 21
Heck Industries, Inc................................... 19
www.air-vacsystems.com
www.heckind.net
AmCon Design & Contract Manufacturing Expo................... 32
Hilco Industrial, LLC.................................. 43 www.hilcoind.com
www.amconshows.com
Attica Hydraulic Exchange........................ 23
www.ahx1.com
Betenbender Manufacturing, Inc................. 3
www.betenbender.com
C Marshall Fabrication Machinery, Inc...... 18
Hildebrand Machinery............................... 41
www.houstexonline.com
HYDMECH................................................IFC
www.corellcorp.com
www.hydraservice.net
Charleston Annex, Inc............................... 39
HydraPower............................................... 15
www.charlestonannex.com
www.hydrapower-intl.com
Cole-Tuve, Inc........................................... 13
HyPneuMat inc.......................................... 31
www.denray.com
Design-2-Part Shows................................ 35
www.d2p.com
Dynabrade, Inc..........................................FC
www.dynabrade.com
e-Black Solutions...................................... 23
www.hypneumat.com
IMDauctions.com.......................... 23, 42, 46 www.imdauctions.com
Industrial Magnetics, Inc........................... 25 www.magnetics.com
www.infinityrebuild.com
International Machinery Co......................... 9 www.lionlathes.com
Jordan Craig Machinery Int’l. LLC............. 37
Eagle Bending Machines........................... 21
www.jordancraigmachinery.com
Eastern Electrical Liquidators.................... 46
www.eastelec.com
Edwards Manufacturing Company.............. 7
www.edwardsironworkers.com
The Electric Barn, Inc................................ 46
www.electricbarn.com
Essex Structural Steel Co......................... 26
www.essexstructuralsteel.com
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MultiCam, Inc............................................ 19 www.multicam.com
Pacific Industries....................................... 41 www.pacificind.com
Phase-A-Matic.......................................... 31 www.phase-a-matic.com
Raco Industrial Corporation...................... 36 www.raco.com
Repair Parts Inc......................................... 31 www.repair-parts-inc.com
Rockford Ettco Procunier.......................... 25 www.rockford-ettco.com
SCT............................................................ 27 www.sct-usa.com
Select Equipment Company..................... 47 www.selectequipment.net
Infinity Rebuild........................................... 29
www.e-blacksolutions.com
www.eaglebendingmachines.com
www.melmor.com
www.ntma.org
Hydra Service............................................ 23
Denray Machine Inc................................... 18
Melmor Associates.................................... 42
HOUSTEX.................................................. 49
Carell Corporation..................................... 21
www.cosensaws.com
www.marvelsaws.com
National Tooling & Machining Association (NTMA)................. 33
www.cmarshallfab.com
Cosen Saws, USA................................... IBC
Marvel Manufacturing Company, Inc.......... 5
www.hildebrandmachinery.com
www.hydmech.com
www.coletuve.com
www.macmhydraulic.com
Kanetec USA Corp.................................... 26 www.kanetec.com
KEC Incorporated...................................... 45 www.weldingequipment.com
Kyzen......................................................... 14 www.kyzen.com
Speedycut................................................. 25 www.speedycut.com
Stor-Loc.................................................... BC www.storloc.com
Tormach..................................................... 27 www.tormach.com
U S Shop Tools.......................................... 11 www.usshoptools.com
Ultimate Tube Bender Parts Plus, Inc....... 17 www.benderparts.com
Weld Plus, Inc............................................ 44 www.weldplus.com
L&L Special Furnace Co., Inc.................... 42
York Portable Machine.............................. 22
www.hotfurnace.com
www.yorkmachine.com
| Industrial Machinery Digest | December 2014 | www.IndustrialMachineryDigest.com
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