Related Manuals for Rockwell Automation Allen-Bradley PowerFlex Series
Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex Series
- Page 1 Quick Start PowerFlex Compact-class AC Drives on Modbus Building Block Connected Components Accelerator Toolkit...
- Page 2 Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Connected Components Workbench, Micro800, Micro830, Micro850, PanelView, PowerFlex, SCANport, Stratix 2000, RSLinx, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
- Page 3 Follow this path to complete your building block project. Read the Getting Started CCAT with System Design Assistant Quick Start, publication CC-QS035 Chapter 1 PowerFlex Compact-class AC Drive Setup Chapter 2 System Validation Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 4 Where to Start Notes: Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 5: Table Of Contents
..............49 Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 6 Table of Contents Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 7: About This Publication
The CCAT is available on the Connected Components Accelerator Toolkit DVD, publication CC-QR002, or through the Rockwell Automation Software Download and Registration System (SDRS) site at http://www.rockwellautomation.com/rockwellautomation/products-technologies/connected-components/tools/ accelerator-toolkit.page... -
Page 8: Terminology
Function block instructions that can be used like standard function block instructions within any Connected Components Workbench programming language. Anyone using Connected Components Workbench software can write these functions blocks. Many UDFBs are posted on the Rockwell Automation sample code website: http://samplecode.rockwellautomation.com/idc/groups/public/documents/webassets/sc_home_page.hcst. -
Page 9: Available Connected Components Accelerator Toolkits
1. …7. , publication 22C-UM001 adjustable frequency AC drive. You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 10 Preface Notes: Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 11: Before You Begin
• Personal computer with an available USB port • Connected Components Workbench software, version 6.00 or later • 1203-USB converter with 22-HIM-H10 cable • PowerFlex 523, 525, 4, 4M, 40, 40P, or 400 drive Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 12: Follow These Steps
Complete these steps to configure your PowerFlex AC drive. Start Configure Your Personal Computer and PowerFlex Drive Connection on page Connect to Your Drive on page Configure Your Drive by Using Connected Components Workbench Software on page Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 13: Configure Your Personal Computer And Powerflex Drive Connection
3. To verify the COM port number of the 1203-USB serial adapter in Device Manager on your computer, choose Run from the Start menu. 4. In the Open box, type devmgmt.msc. 5. Click OK. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 14 8. To configure an RS-232 DF1 driver, start RSLinx® Classic software. 9. From the Communications menu, choose Configure Drivers. 10. In the Configure Drivers dialog box, from the Available Driver Types pull-down menu, choose RS-232 DF1 devices. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 15 From the Comm Port pull-down menu, choose the port number of your 1203-USB serial adapter. b. From the Device pull-down menu, choose 1770-KF2/1785-KE/SCANport. c. From the Baud Rate pull-down menu, choose 115200 baud. IMPORTANT Do not click Auto-Configure. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 16 Chapter 1 PowerFlex Compact-class AC Drive Setup 15. Click OK. 16. In the RSLinx toolbar, click the RSWho icon to verify that your drive is properly communicating with RSLinx Classic software. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 17 It is listed as 01, AB DSI. If the drive does not display below the driver, check your COM port and driver settings. 18. Close RSLinx Classic software. Do not shut down; the RSLinx Classic icon still appears in your icon tray. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 18: Connect To Your Drive
2. In the Connected Components Workbench Device Toolbox, expand Discover, and click Browse Connections. 3. From the Connection Browser dialog box, select your drive (01, AB DSI) and click OK. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 19 PowerFlex Compact-class AC Drive Setup Chapter 1 A drive is added to the Project Organizer and the drive appears in the Device Details window in the main project workspace. This example shows a PowerFlex 525 drive. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 20: Software
Follow these steps to configure your drive. 1. In the toolbar, click the Wizards icon. 2. From the list of Available Wizards, select the applicable Startup Wizard and click Select. 3. Complete each step of the Startup Wizard sequentially. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 21 Chapter 1 4. When the Reset Parameters step appears in the Wizard, click Reset below Reset all settings to factory defaults (including the custom parameter group). 5. To confirm the reset, click Yes. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 22 A confirmation message with a green check mark appears in the window to indicate that the reset was completed successfully. It is acceptable if your drive faults after resetting the parameters. 6. Continue the Startup Wizard steps and enter the proper data to commission your drive. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 23 7. When the Speed Control step appears, from the Speed Reference pull-down menu, choose Serial/DSI as the Speed Reference source. If a conflict appears, then choose Keypad on the Speed Reference 3 tab. 8. Continue the Startup Wizard steps. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 24 10. To avoid a conflict with the Start Source choice, from the Start Source 3 pull-down menu, choose Keypad. 11. From the DignIn TermBlk pull-down menus, choose Not Used. 12. Continue the Startup Wizard steps to complete your drive commissioning. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 25 13. When the Applied and Pending Changes step appears, click Finish to complete and exit the wizard. To configure the drive’s communication properties by using the Parameter List editor, follow these steps. 1. In the toolbar, click the Parameters icon. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 26 4. You must cycle power to the drive to change the RS485 Data Rate and the RS485 Node Address; remove power from the drive and wait 10 seconds before restoring it. 5. Disconnect the 1203-USB cable from your personal computer and from the drive. You have completed configuring your drive. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 27: Before You Begin
• USB programming cable (A to B) or Ethernet cable for personal computer to Micro800 controller communication • Personal computer with available USB port and Ethernet connection with Connected Components Workbench software, version 6.00 or later, installed Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 28: Follow These Steps
PanelView 800 Terminal on page Transfer Your HMI Application Configure PanelView 800 Terminal to the PanelView 800 Terminal Communication Settings on page on page Connect Your Devices on page Validate Your System on page Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 29: Review The System Overview
Figure 1 - Device and Network Layout Diagram PanelView 800 Terminal 1761-CBL-PM02 (CIP serial) Cable Ethernet Switch and Cables Micro800 2080-SERIALISOL PowerFlex Other AC Drive Modbus Devices RS-485 (Belden 3105A) Cable to AK-U0-RJ45-TB2P Terminal Block Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 30: Configure The Controller Communication Ports
Setting Value Driver Modbus RTU Baud Rate 19200 Parity None Modbus Role Modbus RTU Master Advanced Settings Media RS-485 Data Bits Stop Bits Response Timer Broadcast Pause Inter-Char Timeout RTS-Pre Delay RTS-Post Delay Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 31 Micro800 controller catalog number. Refer to software help for instructions on controller type change. 3. In the Project Organizer, double-click the controller icon. This example shows a Micro850 controller. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 32 4. Configure the settings for your PanelView 800 terminal communication port: • If a CIP serial connection is used, select the embedded serial port in the controller configuration list and edit the required settings. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 33 • If a CIP on Ethernet connection is used, complete the following steps. a. Select the Ethernet port in the controller configuration list. b. Click Configure IP address and settings. c. Edit the IP Address, Subnet Mask, and Gateway Address settings. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 34 Chapter 2 System Validation 5. Expand Plug-in Modules in the controller configuration list, add (if not already present) and configure the 2080- SERIALISOL port for your controller in slot 1 as shown here. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 35: Configure Panelview 800 Terminal Communication Settings
Address Follow these steps to modify these settings in the default Connected Components Workbench project. 1. To open the PanelView 800 application editor, in the Project Organizer double-click the PanelView 800 device icon. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 36 The PanelView 800 Communication Settings pane appears in the main project window. 2. Configure the appropriate communication settings: • For CIP Serial communication, configure the settings that are shown here. • For CIP on Ethernet communication, configure the settings that are shown here. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 37: Connect Your Devices
The shield must be grounded only at one end. Download Your Program to the Controller Follow these steps to download your program to the controller. 1. Connect the computer to the controller using either an Ethernet or USB connection. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 38 If the build is successful, continue to step b. Double-click an error description to go to that error. c. Correct each error. d. Repeat step 2 step 3 until the build is successful and continue to step Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 39 4. From the Project Organizer, right-click your controller icon and choose Download. 5. From the Connection Browser, select your controller and click OK. 6. If prompted to change the controller mode to Remote Program mode, click Yes. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 40: Configure The Ip Address For Your Panelview 800 Terminal
1. In the Project Organizer, right-click the PanelView 800 device icon and choose Download. 2. In the Connection Browser window, select the PanelView 800 terminal. 3. Click OK. 4. Verify that the download completed successfully. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 41 Chapter 2 5. From the Main menu of your PanelView 800 terminal, press File Manager. 6. On the File Manager screen, select Internal as your Source. 7. Select your application. 8. Press Run. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 42: Validate Your System
• A green border indicates that the drive is active and running. • A gray border indicates that the drive is inactive and stopped. • A red border indicates that there is a fault or an alarm is present. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... -
Page 43: Understand The Status And Command Screen
The drive is at reference speed. – Alarm The drive alarm is not present. – The drive alarm is present. Drive Fault The drive fault is not present. – The drive fault is present. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 44 If the controller loses communication with a drive, then a Drive Communication Loss banner appears. Any drive status values that are shown on this screen during this condition are invalid because the controller cannot IMPORTANT communicate with the drive to update the values. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 45: Verify The Manual Operation Of The Drive
See ‘I/O Wiring’ in the PowerFlex 520-Series AC Drive User Manual, publication 520-UM001, for details. 2. Set the appropriate parameter (t062, t063, t065, or t066 [DigIn TermBlk ]) to option 12 ‘Aux Fault’ . 3. Activate the switch so that the digital input is set. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 46 4. To view the fault message screen, press Fault Help at the bottom of the screen. Over 100 fault message codes are preloaded and can be annunciated by the application. You have completed verifying the Fault Help screen. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
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Page 47: Ra_Pfx_Modbus_Sts_Cmd User-Defined Function Block
Modbus RTU messaging over RS-485. This UDFB has been tested with up to eight drives within one project. The measured drive start/stop response times for eight drives (at 19,200 baud) in a 100 sample test varied from 40...440 milliseconds. Rockwell Automation Publication CC-QS034C-EN-P - March 2015... - Page 48 This value is the output current of the drive, in amperes. DCBusVoltage REAL This value is the DC bus voltage of the drive, in volts. OutputVoltage REAL This value is the output voltage of the drive, in volts. Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 49 (user-defined prefix)_Sts_DriveFault Drive is faulted (user-defined prefix)_Sts_DriveFaultCode Drive numeric fault code (user-defined prefix)_Sts_OutputCurrent Output current of the drive (user-defined prefix)_Sts_OutputVoltage Output voltage of the drive (user-defined prefix)_Sts_Ready Drive is ready (user-defined prefix)_Sts_SpeedFeedback Speed feedback Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 50 Appendix B Global Variables Notes: Rockwell Automation Publication CC-QS034C-EN-P - March 2015...
- Page 52 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.