Filter Systems

Filter Systems
Fluid Condition Monitoring & Control
PN#02075860 / 04.15 / FSP1406-1622

Components, Systems and Service.
All from one Company.
Our fluid engineering solutions are defined by the scope and complexity of our customers requirements.
Our products range from individually designed components in the fields of fluid engineering, hydraulics and
electronics right up to complete systems for specific functions.
All components and systems are conceived and designed in-house. Experienced industrial and product specialists
develop innovative products and efficient solutions for high-quality, cost-effective production. Throughout the globe,
our production facilities share one common goal: quality. We take great pride in both our products and solutions.
Industries and Applications
Automotive Wind Power Offshore / Marine
Rolling Mill / Press Paper Industry
Mobile Hydraulics Power Industry
Steel Industry Plastics Industry
PN#02075860 / 04.15 / FSP1406-1622

TABLE OF CONTENTS Section:
Overview
Introduction - A2, Cost Savings Calculations - A3, ISO Cleanliness Levels - A4 A
Contamination Monitors
CS1000 - B2, HYTRAX-M - B6, HYTRAX-T - B8, CS2000 - B12, CSM1000 - B14, CSM2000 - B16, CSM-C - B18, FCU1000 - B20,
FCU2000 - B22, MCS1000 - B26, AS1000 - B28, AS3000 - B30, SMU1200 - B32, FMS - B34, CTU1000 - B36, CTM-SC - B38, CTM-EB - B40, B
MM - B44, FAS - B45, FASH - B46
Diagnostics
HMG3010 - C2 C
Offline Filtration Systems
OF7 - D2, OFCD-BC - D4, OFCS/D - D6, OFCD-MV - D8, OFCD-HV - D10, OFS - D12, OFS-AM - D14, OF5HS/D - D16, OF5HD-HV - D18,
OFAS/D - D20, LSN - D22, OFX - D24, OLF Compact - D28, OLF - D32, OLFP 1/3/6 - D36, NxTM TriMicron Element - D40, IXU1/4 - D42, D
MAFH-A - D46, MAFH-E - D50, FAM5 - D52, FAMH - D56, HTB - D60
Replacement Elements
Pressure Elements - E2, Dimicron Elements, Cartridge Elements, Spin-on Elements, Aquamicron Elements, E
Betamicron/Aquamicron Elements, Betterfit Interchange Elements - E4
Bulk Diesel Filtration

Overview - F2, ICF - F6, QCF - F10, BDS - F12, BDS2 - F14, BDF1/2 - F16, BDFC - F20, BDC - F22 F
Reference Materials
Viscosity Charts - G2 G
Filter System Division

580 West Park Road NOTE
Leetsdale, PA 15056 Information and related materials are subject to change without notice. This catalog, and all information
+1.724.318.1100 and related materials it contains, are provided as is. HYDAC makes no representation or warranty
Internet: www.hydac-na.com whatsoever regarding the completeness, accuracy, up-to-dateness, or adequacy of, the HYDAC-NA
Email: FSP.catalog@hydac-na.com domain and this catalog.
PN#02075860 / 04.15 / FSP1406-1622

OVERVIEW
Introduction
Contamination and degraded fluid quality cause inefficient operation,
component wear, and eventually failures in all hydraulic and
lubrication systems. The products in this catalog are the tools that are
needed to prevent such occurrences. HYDAC recommends a three
step approach to controlling contamination in any system:
Assess
Start by gathering complete information on the system.
This includes:
a list of the most critical components
the manufacturers recommended ISO class for each component
the type of oil being used
flow rate & operating pressure
fluid temperature & ambient temperature
systems operational characteristics
details on all current filters in the system
solid contamination levels (ISO class)
water content levels
details on all current filters in the system
Recommend & Implement

Next, specify your recommendations for upgrading the current An OLFCM-15 on a plastic injection machine.
filtration, and adding the appropriate supplementary filtration:
pressure filters
return line filters
manifold cartridge/circuit protector filters
element micron rating
reservoir breathers or filler breathers
strainer baskets
addition of offline filtration loop
use of portable filters for filling/temporary offline loops
sufficient water removal protection
proper fluid monitoring devices
Monitor & Maintain

Finally, use reliable methods for continuous monitoring of the fluid
conditions including:
solid contamination
water content
additive depletion
element clogging
periodic detailed analysis of actual fluid samples
portable filters for correcting unacceptable levels
An OLF-60 on a test stand. OFS Filtration Station with HPU.
OLF Compact on a mining truck. Microscope with camera attached to a monitor
A2 PN#02075860 / 04.15 / FSP1406-1622

OVERVIEW
Savings Realized by Proper Contamination Control
The money invested in contamination control can easily be
justified when the resulting machine availability increases
significantly. The graph below illustrates that there is a range
in which this investment really pays off.
Solid Particle Content / mg
E co no m ic R ang e
Machine Availability in % Try our automated savings calculator at:
Savings Calculation Example

This example demonstrates how to calculate the potential savings
that will be realized by implementing a proper fluid service program.
Example Your Data
Number of Machines 50 a
Operating Hours per year 5,000 b
Current Availability 92% c
Downtime Costs per hour $60 d
Total Downtime Costs $1,200,000 e (100 - c)

(a x b x
100 x d)
Downtime costs due to:
- mechanical/electrical failures (65%) $780,000 f (e x .65)
- hydraulic failures (35%) of which: $420,000 g (e x .35)
- 70% is due to the fluid $294,000 h (g x .70)
- 30% is caused by other faults $126,000 i (g x .30)
HYDAC Fluid Service can return 90%

of the fluid related downtime costs $264,600 j (h x .90)
PN#02075860 / 04.15 / FSP1406-1622 A3

OVERVIEW
ISO 4406 Code
Cleanliness levels are defined by three numbers divided by slashes
(/.) These numbers correspond to 4, 6, and 14 micron, in that order.
Each number refers to an ISO Range Code, which is determined by
the number of particles for that size (4,6, & 14m) and larger present
in 1 ml of fluid. Each range is double the range below. Refer to the
chart below to see the actual ranges.
Achieving the appropriate

cleanliness level in a system
The only way to achieve and maintain the appropriate
cleanliness level in a hydraulic or lubrication system, 14/12/9
is to implement a comprehensive filtration program.
HYDAC offers all of the products that are needed
to do just that! - They include:
Solid Contamination
pressure filters
return line filters
offline filtration loops 17/15/12
oil transfer units for precleaning of new oil
portable and online contamination monitors
reservoir breathers and filler/breathers
Water Content
water content sensors
reservoir breathers with silica gel desiccant
vacuum dehydration water removal units
20/18/15
water removal elements
Fluid Analysis
bottle sampling kits
complete analysis kits
23/21/18
A4 PN#02075860 / 04.15 / FSP1406-1622

OVERVIEW
Finding the cleanliness level required by a system
1. Starting at the left hand column, select the most sensitive component used in the system.
2. Move to the right to the column that describes the system pressure and conditions.
3. Here you will find the recommended ISO class level, and recommended element micron rating.
High Pressure Very High Pressure

Low/Medium Pressure
2000 to 2999 psi 3000 psi and over
Under 2000 psi
(low/medium with (high pressure with
(moderate conditions)
severe conditions1) severe conditions1)
ISO Target Micron ISO Target Micron ISO Target Micron
Levels Ratings Levels Ratings Levels Ratings
Pumps
Fixed Gear or Fixed Vane 20/18/15 20 19/17/14 10 18/16/13 5
Fixed Piston 19/17/14 10 18/16/13 5 17/15/12 3
Variable Vane 18/16/13 5 17/15/12 3 not applicable not applicable
Variable Piston 18/16/13 5 17/15/12 3 16/14/11 3(2
Valves
Check Valve 20/18/15 20 20/18/15 20 19/17/14 10
Directional (solenoid) 20/18/15 20 19/17/14 10 18/16/13 5
Standard Flow Control 20/18/15 20 19/17/14 10 18/16/13 5
Cartridge Valve 19/17/14 10 18/16/13 5 17/15/12 3
Proportional Valve 17/15/12 3 17/15/12 3 16/14/11 3(2
Servo Valve 16/14/11 3(2 16/14/11 3(2 15/13/10 3(2
Actuators
Cylinders, Vane Motors,
20/18/15 20 19/17/14 10 18/16/13 5
Gear Motors
Piston Motors, Swash
19/17/14 10 18/16/13 5 17/15/12 3
Plate Motors
Hydrostatic Drives 16/15/12 3 16/14/11 3(2 15/13/10 3(2
Test Stands 15/13/10 3 (2
15/13/10 3 (2
15/13/10 3(2
Bearings
Journal Bearings 17/15/12 3 not applicable not applicable not applicable not applicable
Industrial Gearboxes 17/15/12 3 not applicable not applicable not applicable not applicable
Ball Bearings 15/13/10 3(2 not applicable not applicable not applicable not applicable
Roller Bearings 16/14/11 3(2 not applicable not applicable not applicable not applicable
1. Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty use, or the presence of water
2. Two or more system filters of the recommended rating may be required to achieve and maintain the desired Target Cleanliness Level.
FREE Poster!
The information on these two pages is also
available on our ISO Cleanliness Guidelines poster.
Visit our web site to request your FREE copy.
www.hydac-na.com/sites/hydac-na
Click on the link (bottom right): Free ISO Poster
PN#02075860 / 04.15 / FSP1406-1622 A5

OVERVIEW
Notes
A6 PN#02075860 / 04.15 / FSP1406-1622

CONTAMINATION MONITORS
Contamination Management
Contamination management pertains to the analysis and optimization of
processes with regard to the cleanliness of components, systems and the
purity of the fluids used. Our fluid condition monitoring products include
both in-line and offline sensors to measure contamination and/or water
saturation levels of the hydraulic system. By implementing fluid condition
monitors a major portion of particulate contamination introduced during
manufacture and assembly can be removed. The result is cost savings
by virtue of smaller performance deviations on test stands caused by the
sudden clogging of particles in sensitive system components plus lower
costs associated with warranty and non-warranty courtesy work.
PN#02075860 / 04.15 / FSP1406-1622 B1

CS 1000 Series
Contamination Sensor
CS 1000 with Block Kit
Technical Specifications
Self-diagnosis Continuously with error
CS 1000 without display indication via status LED
Measuring range Display up to class
ISO 7/6/5 to 28/27/26
CS 1000 with display Calibration within the range
ISO 13/11/10 to 23/21/18
Contamination code ISO 4406 : 1999
SAE AS 4059 (D)
Description Operation pressure 5075 psi (350 bar) max (sensor only)
3500 psi (through manifold block)
The CS 1000 Contamination Sensor is the latest HYDAC development
for continuous measurement of solid contamination of fluids. Connectors (on CS1xxx unit)
Inlet Thread G 1/4, ISO 228
Using the latest technology and materials, the CS 1000 is a reliable Outlet Thread G 1/4, ISO 228
measuring instrument that is permanently mounted on your mobile or
industrial equipment. Sensor flow rate 30 - 500 ml/min
Permissible viscosity range 15 - 4635 SUS (1 - 1000 cSt)
The attractive cost-to-performance ratio makes it especially
interesting for OEM applications. Online, real-time condition Fluid temperature range 32 to 185F (0 to 85C)
monitoring allows you to have total predictive maintenance. Power supply voltage 9 - 36 VDC, residual ripple < 10%
Power consumption 3 Watt maximum
Applications Electrical specification
4 to 20 mA output: Max. 330
Monitoring system on vehicles such as 0 to 10 V output: Min. 820
Construction equipment Max. current 1.5 A
Agricultural machinery Electrical outputs
Mobile and stationary equipment Analog Interfaces 4 to 20 mA (max 330 )
Industrial hydraulic systems 2 to 10 V (min 820 )
Limit Switching Output Passive, n-switching power
Integration into power unit monitoring systems
MOSFET, max current 1.5A
Hydraulic test stands
RS485 2 conductor cable
Combination with filter unit
Ambient temperature range -22 to 176F (-30 to 80C)
Relative Humidity max. 95%, non-condensing
Features Seal Material
Version with or without display Hydraulic/Mineral Oil Fluoro-elastomer (FPM)
Display with pivot-function Phosphate Ester Ethylene Propylene (EPDM)
Display with 6-digit ISO Code (optional) Electrical safety class III (low voltage protection)
Measurement of solid particle contamination IP class IP67
in hydraulic and lubricating fluids
Weight 2.9 lbs. (1.3 kg)
Compact and rugged design
Mounting Position Recommended vertical with
Type of protection IP67
direction of flow south to north
Max. pressure 4350 psi (300 bar)
We do not guarantee the accuracy or completeness of this information.
Max. viscosity 4635 SUS The information is based on average working condition. For exceptional
Voltage supply 9 - 36VDC operating conditions please contact our technical department. All details
Data output 4 - 20mA or 2 to 10 V are subject to technical changes.
B2 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CS 1 2 2 0 - A - 0 - 0 - 0 - 0 / - 000
Series
CS = Contamination Sensor
Resolution
1 = 4 Particle Size Channels
Indicator Code
2 = ISO 4406 : 1999; SAE AS 4059 (D)
>4 m(c) >6 m(c) >14 m(c) >21 m(c)
3 = ISO 4406 : 1987; NAS 1638
>2 m >5 m >15 m >25 m
ISO 4406 : 1999; SAE AS 4059 (D)
>4 m(c) >6 m(c) >14 m(c) >21 m(c)
Options
1 = without Display
2 = with Display (270 rotation of display)
Fluids
0 = Hydraulic/Mineral oil
1 = Phosphate Esters
Analog Interfaces
A = 4 to 20 mA
B = 2 to 10 V
Switching Output
0 = Limit Switching Output
Digital Interfaces
0 = RS485
Electrical Connection
0 = Plug M12x1, 8-pole (connection cable not included)
Mounting
0 = Inline version (vertical flow mounting is recommended)
1 = Flanged version
Modification Number
000 = standard
K = CS Block Kit without AS1000 Sensor (requires Mounting Option 1)
KAS = CS Block Kit with AS1000 Sensor (requires Mounting Option 1)
KASD = CS Block Kit with AS3008 Sensor (requires Mounting Option 1)
Scope Of Delivery
- Contamination sensor - Calibration Certificate
- Operation and Instruction manual - CD with FluMoS Light software and manuals
Accessories
- Connection cable 6.5 ft. with M12x1 connector, screened 8-pole: Part Number 03281220
- Connection cable 16.4 ft. with M12x1 connector, screened 8-pole: Part Number 02702459
- Connection cable 9.8 ft. with M12x1 connector, 8-pole: Part Number 02091414
- CSI-D-5 Contamination Sensor Interface: Part Number 03249563
- Power Supply-CS1XXX-PS1: Part Number 03376530
Model Codes containing RED are non-standard items Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability
CS 1000 Block Kit

Includes: CS / AS Sensor Connection Cables, 2 Test Points, 2 Microflex hoses, FluMoS Light software
The Contamination Sensor Block KIT (CS 1000 Block KIT) combines two condition monitoring products, the CS 1000 series (Contamination Sensor)
and the AS 1000 series (Aqua Sensor) into one plug and play unit. It serves as an on-line measurement of solid contamination and water in
hydraulic and lube systems.
Note: Flow control is necessary when utilizing the CS 1000 sensor. Flow must be maintained through the sensor module to ensure accurate readings. Utilization of
the CS Block Kit is required to maintain Sensor flow rate range as described in the Technical Specifications (at the left).
Quick Order Guide

Model Code Part Number Description
CS1220-A-0-0-0-0 /-000 03236362 4-20mA display model
CS1210-A-0-0-0-0 /-000 03240458 4-20mA non-display model
CS1220-A-0-0-0-1 / K 02087348 4-20mA display model and CS Block Kit without AS Sensor
CS1220-A-0-0-0-1 / KAS 02086855 4-20mA display model and CS Block Kit with AS Sensor
PN#02075860 / 04.15 / FSP1406-1622 B3

Dimensions
CS 1000 with Block Kit
0.35 (9) thru

Cbore 0.6 (15) Optional
x 0.3 (8) deep AS Sensor
2 places
SP1620UN716VM
Test Point
2 places
2.5
(64)
0.6 3.3
(14) (83)
1.5 6.5 1.5
(39) (165) (39)
(158)
6.2
2.0
(52)
1.0
(26)
2.0
(52)
3.9
(98) 4.1
(105)
0.5
(12)
0.4
(11)
5/16-20 UNF-2B 5.6
SAE S4 Ports (142)
Plugged
2 places
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
B4 PN#02075860 / 04.15 / FSP1406-1622

Hydraulic Connections
Inline Version
4xM6
Contamination Sensor CS Connection Thread 4xM6
12/16
G 1/4
Connection Thread
Contamination Sensor CS
G 1/4 12/16
ISO SAE Flow Out Drive Temp
A B
ISO SP1 SAE Flow Out Drive SP2
Temp
0.79
(15)(15) (20)(20)
A B
SP1 SP2
0.79
Status
Esc o.k.
Status
Esc o.k.
0.59
0.59
2.36
(60)
3.94 2.36
(100) (60)
3.94
(100)
Flanged Version
Contamination Sensor CS 4xM6

4xM6
12/16
12/16
Temp
SP1 SP2
Status
Esc o.k.
Status
O-Ring
C D
Esc o.k.
0.79
O-Ring
A B
(15)(15) (20)(20)
Plug Plug
C D
0.79
Plug Plug
A B
0.59
0.59
1.57
(40) 2.36
1.57
(40) 2.36
(60)
O-Rings 3.94
(100)
3.94 (60)
O-Rings
(100)
INLET OUTLET
INLET OUTLET
Pressure - Viscosity Range

Viscosity (cSt)
0 200 400 600 800 1000
900
60
300 ml/min
750
Differential Pressure (bar)
50
Differential Pressure (psi)
180 90
180600 Contamination Sensor CS
90 40
450
30

Temp
300 SP1 SP2 20

100 ml/min
Status
Esc o.k.
Status
Esc o.k.
150 10
30 ml/min
0 0
0 927 1854 2781 3708 4635
Viscosity (SUS)
PN#02075860 / 04.15 / FSP1406-1622 B5

LOW PRESSURE FILTERS
HY Series
Manually Controlled Fluid Sampling System
Measuring Range isplay ISO ranges between 25/24/23
D
and 9/8/7 Calibration within the range ISO
13/11/10 to 23/21/18
Contamination Output Standard: ISO 4406:1999 or SAE AS
Code 4059(D)
Optional: ISO 4406:1987; NAS 1638 and
ISO 4406:1999
Self-Diagnosis Continuously with error indication via
status LED
Pressure Rating 50 psi (3.4 bar) max
Fluid Inlet/Outlet SAE ORB, Size 4
Features and Benefits Seal Material Fluorocarbon elastomer (FKM)
Provides Local Visibility to the Fluid Condition of Critical Systems. Pump Speed 500-5000 RPM (adjustable)
Integrated micro VSD, (Variable Speed Drive), pump/motor provides Optimal Sampling 0.008-0.079 GPM (30-300 mL/min)
optimal flow for accurate sensor readings in variable conditions. Pump Flow Rate
The HY-TRAX Manually Controlled Fluid Sampling System allows a Fluid Temp. Range 32F to 185F (0C to +85C)
user to retrieve ISO cleanliness levels from a reservoir tank or a low- Ambient Temp. Range -22F to 176F (-30C to 80)
pressure line (<50 psi max).
Max Viscosity 350 cSt (1622 SUS)
The compact design allows for installations with tight space Pump Type Gear Pump
constraints.
Power Supply Voltage 24 VDC +/- 10%, Residual Ripple <10%
The Manual rheostat VSD pump controller is housed in a compact IP
Max Power/Current 100 Watt/ 4 amp
40 enclosure and allows the user to adjust the pump flow for optimal
Consumption
sensor readings.
Electric Output 4-20 mA analog output; 0-10 V analog
Optional AC adapter allows the unit to operate on 115 VAC 60 Hz. 24 (option for contamination monitor
VDC is standard. (CS1000))
Rugged design for field use. RS485 for communication with FluMoS
Fluorocarbon elastomer (FKM) seals. Software
Electrical Specifications 4 - 20 mA analog output (max burden 330
Fluid viscosities up to 350 cSt.
)
Flow control valve providing optimal pressure for accurate sensor 0 to 10v output (min load resistor 82 )
readings. Limit switching output (Power MOSFET):
max current 1.5A
CS1000 Contamination USB-B Female Port for use with Windows-
Applications Monitor Signal Ouput based computer and FluMoS Software
Mobile Equipment Technology Connections Located M12 8 pole, Male Port, Analog or
Surface Mining on Control Enclosure Digital, for use with PLC or RS485
Communication, (4 - 20 mA is standard).
Construction 0 - 10 V is optional, must specify when
Monitoring of Oil Cleanliness in Storage Tanks ordering CS1000 Contamination Monitor
Fleet Services Water Sensor (AS1008) Water sensor (AS1008) M12-5 pole Signal
Signal Output Output 5 pole Male Port, located on
Rail Connection Located on Control Enclosure
Control Enclosure:
Electrical Safety Class III (low voltage protection)
Enclosure Ratings IP 40 enclosure
Weight and Dimensions
Communications Fluid Sampling HY-TRAX Manual
Module Control System Manifold Control Module
with CS1000 Sensor w/ CS1000 & VSD
Pump/Motor
10 lbs. (4.5 kg) 5 lbs. (2.5 kg)
10.3 x 6.8 x 4.3 9.3 x 5.7 X 2.6
(262 x 173 x 109 mm) (236 X 145 x 65 mm)
B6 PN#02075860 / 04.15 / FSP1406-1622

LOW PRESSURE FILTERS
Model Code
HY - 12 1 0 - - - P -
Model
HY = HY-TRAX System
(includes 100 micron mesh strainer and pressure gauge in manifold block)
ISO Code Preference
(omit) = Manifold supplied w/o CS1xx0
(customer will supply own manifold mount CS1xx0 with or without display)
12 = ISO Code >4/>6/>14
13 = ISO Code >2/>5/>15
Display Options
1 = without display
2 = with display
Fluids
0 = Hydraulic/Mineral Oil
Analog Interfaces
(omit) = 4 - 20 mA (Standard)
S = 2 - 10V Analog Output
Water Sensor Option
(omit) = No Water Sensor (None Standard)
AS-D = with AS3008 Water Sensor
Control Options
(omit) = Manually Controlled - Panel with Rheostat flow control and signal output (Standard)
Power Options
(omit) = 24V DC (Standard)
P = 115V AC
Air Suppression Loop
(omit) = none
L = Looped hose and fittings
Whats Included
CS1000 Series Contamination Sensor
Machined, 6061-T651 aluminum alloy manifold block with anodized surface treatment.
Specially designed fitting for mating to pump/motor.
Fluorocarbon elastomer (FKM) seals.
Plugged water sensor port (G3/8)
VSD (Variable Speed Drive) Motor Power Supply and Control Cable
Water Sensor (AS3008) Power Supply and Signal Cable (only supplied with optional water sensor (AS3008))
Contamination Monitor (CS1000) output signal, USB-B Female Port for use with Windows-Based Computer and FluMoS Software, located on
Control Enclosure
Contamination Monitor (CS1000), output signal, M12 8 pole, Male Port, located on Control Enclosure, for use with PLC or RS485
Communication, analog or digital, 4 - 20 mA is standard, 0 -10 V is optional
Flow control valve
VSD (Variable Speed Drive) pump/motor
Manual rheostat pump controller
IP 40 enclosure
Side or Front Inlet/Outlet Porting (SAE Size 04 ORB)
24 VDC Power Supply (NC3MP Female Connector)
Optional 115 VAC Power Supply with Cord
Contamination Monitor (CS1000) Power and Signal Cable
Water Sensor (AS3008) M12 5 pole Signal Output Connection, Male Port, located on Control Enclosure
Contamination monitor (CS1000) power connection, female M12 8 pole located on control enclosure
Water sensor (AS3008) power connection, M12 5 pole Female located on control enclosure
PN#02075860 / 04.15 / FSP1406-1622 B7

HY Series
Telematics Communications Module
with Remote Controlled Sampling System
Features and Benefits Technical Specifications

Provides Remote Visibility to the Fluid Condition of Critical Systems. Measuring Range isplay ISO ranges between 25/24/23
D
Integrated micro VSD, (Variable Speed Drive), pump/motor provides and 9/8/7 Calibration within the range
optimal flow for accurate sensor readings in variable conditions. ISO 13/11/10 to 23/21/18
This HY-TRAX Remote Oil Contamination Sensor Package allows Contamination Output Standard: ISO 4406:1999 or SAE AS
remote access via the Internet and smart devices to fluid particle Code 4059(D)
counts, temperature, and percent water saturation levels (optional) Optional: ISO4406:1987; NAS 1638 and
displayed on a customizable dashboard. The fluid sampling system ISO 4406:1999
collects data and the communications module transmits this data Self-Diagnosis Continuously with error indication via
via GSM cellular at scheduled intervals. Users can receive alerts via status LED
email when a fluids ISO contamination code or water saturation level
Pressure Rating 50 psi (3.4 bar) max
(optional) reaches user defined critical levels. The unit can sample
fluid directly from a fluid reservoir or low pressure line (<50 psi). Fluid Inlet/Outlet SAE ORB, Size 4
The Communications Module automatically controls fluid flow to Seal Material Fluorocarbon elastomer (FKM)
compensate for viscosity changes due to temperature or fluid type. All Pump Speed 500-5000 RPM (adjustable)
data is transmitted through a secure VPN and archived in a protected
database in the cloud to allow real-time and historical analysis. Optimal Sampling Pump 0.008-0.079 GPM (30-300 mL/min)
Flow Rate
The HY-TRAX Communications Module will provide maintenance
managers with the visibility and vital information necessary to pro- Fluid Temperature 32F to 185F (0C to +85C)
actively schedule preventative maintenance on local and remote Range
equipment. Maintenance decisions can now be based on accurate Ambient Temperature -22F to 176F (-30C to 80)
and real-time data. Range
The communications module components are mounted and housed Max Viscosity up to 350 cSt (1622 SUS)
in a rugged IP 40 enclosure.
Pump Type Gear Pump
Fluid sampling system standard with Fluorocarbon elastomer (FKM)
seals. Power Supply 24 volts DC
Fluid viscosities up to 350 cSt. Power Consumption 4A
50 psi (max.) working pressure. Communications GSM cellular Communication to
Module Signal Output monitoring website
Flow control valve providing optimal pressure for accurate sensor
readings. Electrical Safety Class III (low voltage protection), IP 40
enclosure
VSD, (Variable Speed Drive), pump/motor providing optimal flow for
accurate sensor readings. Cellular AT&T Quad Band GSM (850, 900, 1800,
Communications 1900 MHz)
Applications Weight and Dimensions

Mobile Equipment Technology Communications HY-TRAX Fluid Sampling
Module Control Sensor Communications Manifold w/
Surface Mining Module Communications
Construction Module & VSD
Monitoring of Oil Cleanliness in Storage Tanks Pump/Motor
Fleet Services 10 lbs. (4.5 kg) 20 lbs. (9.1 kg)

Rail 14.7 x 11.3 x 5.25
(374 x 287 x 133 mm)
B8 PN#02075860 / 04.15 / FSP1406-1622

Model Code
HY - 12 1 0 - - A - -
Model
HY = HY-TRAX System
(includes 100 micron mesh strainer and pressure gauge in manifold block)
ISO Code Preference
(omit) = Manifold supplied w/o CS1xx0
(customer will supply own manifold mount CS1xx0 with or without display)
12 = ISO Code >4/>6/>14
13 = ISO Code >2/>5/>15
Display Options
1 = without display
2 = with display
Fluids
0 = Hydraulic/Mineral Oil
Analog Interfaces
(omit) = 4- 20 mA (Standard)
Water Sensor Option
(omit) = No Water Sensor (None Standard)
AS-D = with AS3008 Water Sensor
Control Options
A = Telematic Communications Module with Dashboard Data Display (GSM Cellular)
Power Options
(omit) = 24V DC (Standard)
P = 115V AC
Air Suppression Loop
(omit) = none
L = Looped hose and fittings
Whats Included
CS1000 Series Contamination Sensor
Flow Control Valve
GSM cellular communications
VSD pump/motor
Machined, 6061-T651 aluminum alloy manifold block with anodized surface treatment
CS1000 Series Contamination Sensor (CS1000) Communications/Power Cable
Specially designed fitting for mating to pump/motor
Plugged water sensor port (G3/8)
IP 40 enclosure
Water sensor (optional)
24 volts DC standard with optional 115 VAC Power Supply
Optional Water Sensor (AS3008) Communication/Power Cable
Side or Front Inlet/Outlet Porting (SAE Size 04 ORB)
PN#02075860 / 04.15 / FSP1406-1622 B9

Example of HY-TRAX Communications Modules Dashboard Contamination Chart
Example of HY-TRAX Communications Modules Dashboard Gauge Panel
B10 PN#02075860 / 04.15 / FSP1406-1622

Notes
PN#02075860 / 04.15 / FSP1406-1622 B11

CS 2000 Series
Contamination Sensors
HYDAC Software
Users Software
Warning Lamps
ISO Code Displays
Description Technical Specifications

The CS Contamination Sensor is a solid contamination sensor for Self-diagnosis Continuous with error indication via
detecting and monitoring solid contamination in hydraulic, lube and relays and serial interface
fuel oil. The CS Sensor continuously monitors the condition of the Measuring range (calibrated) ISO 13/11/10 ... 23/21/18.
fluid and transmits the information to a variety of devices in real-time! Sensor calibrated within this range.
The data can be transmitted in various formats, allowing the user Displays from ISO class 12/10/09
to display contamination levels, program alarms and/or warnings, up to ISO 25/23/21.
activate or de-activate auxiliary filtration loops, or examine via Operating pressure
HYDAC software. Inlet Max. 580 psi (40 bar);
The Sensor technology used is the same as that in our portable FCU depending on the model
series contamination monitors and has been proven as a successful Outlet Max. 145 psi (10 bar);
means of detecting solid contamination particles. rated to 5076 psi (350 bar)
The HYDAC sensor concept provides a distinct durability Connections
advantage. The CS Sensor is not sensitive to vibration, optical Inlet Thread G 1/4, ISO 228
system contamination, pressure pulsations, fluid color, turbidity, or Outlet Thread G 1/4, ISO 228
continuous high fluid temperatures. Measurement flow rate 10 - 200 ml/min
Total flow rate 10 - 800 ml/min (depending on psi)
Applications Fluid temperature range 32 to 158F (0 to 70C)
Power supply voltage 24 VDC, 25%
This unit can be applied to any hydraulic system in which
contamination monitoring is critical. It is designed for permanent Power consumption 25 Watt maximum
installation in the system. Common applications of the CS Sensor Electrical data Output for ContaminationSensor
Include: Display
Lube-oil systems 3 relay outputs:
- 1 x ready relay
Paper mills
- 2 x limit relays
Power generation plants PLC output
Steel mills Additional electrical output
Flushing Process Control (see model code)
Fuel oil systems Ambient temperature range 32 to 131F (0 to 55C)
Storage temperature range -8 to 185F (-20 to 85C)
Relative Humidity max. 90%, non-condensing
Electrical safety class III (safety extra-low voltage)
IP class IP65
Weight 8.8 lbs. (4 kg)
Data Output To
PC - via HYDAC software (included)
Programmable logic controllers (PLC)
Warning lamps via relays
Local ISO class display (customer supplied)
4 to 20mA or DIN-Messbus or Ethernet
B12 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CS 21 3 0 - 1 - U / - 1 - 2
Series
CS = Contamination Sensor
Model
21 = 3 digit ISO 4406 Code (>2/>5/>15)
22 = 3 digit ISO 4406 Code (>4/>6/>14)
Enclosure
3 = Stationary
Fluids
0 = Standard mineral fluids and mineral based synthetics
1 = Phosphate esters (e.g. Skydrol, Hyjet)
Modification Number
1 = Standard
Supply Voltage
U = 24 VDC
Pressure Range
1, 2, 3, 4 - See Pressure / Viscosity Range chart
Output
0 = RS232 (DIN-66348 protocol) (enables easy communication with Hydac FluMoS Software)
1 = 4 - 20 mA
2 = RS485 (DIN-66348 protocol)
5 = Ethernet
* For pressures above 560 psi - Reduce the pressure to between 280 and 560 psi. Please contact HYDAC for details.
Pressure / Viscosity Range

580
507
435
Pressure psi)
362
290
217
145
72
0
0 232 463 695 927 1158 1390 1622 1854 2085 2317 3244 4171 5098 6025 6952 7879 8806 9270
Viscosity (SUS)
Dimensions
1.38 7.64
(35) (194)
2.56
(65)
4.13 1/4 BSPP 1/4 BSPP
(105) INLET OUTLET
5.28
(134)
8.23
(209)
1.5
(38)
0.98 6.81
(25) (173) M6
0.59
(15)
0.87 Power Signal

(22)
PN#02075860 / 04.15 / FSP1406-1622 B13

CSM 1000 Series
Contamination Sensor Module
Hydraulic Schematic
Pump type Gear pump
Operation pressure
Pin (INLET) -0.4 to 0.5 bar (standard pump)
-0.4 to 120 bar (pump, pressure inlet stable)
Pout (OUTLET) 5 bar
Description Pout (leakage line) 0.5 bar (pump, pressure inlet stable)
The Contamination Sensor Module CSM 1000 is an online condition Permissible outlet 5 bar max
monitoring system for detecting particle contamination in hydraulic pressure
and lubrication fluids containing a high proportion of air bubbles. Connections INLET: Thread G 1/4, ISO 228
Air bubble suppression is used to dissolve the air bubbles so that OUTLET: Thread G 1/4, ISO 228
they are not detected as particles. Moreover, it is the ideal solution Total flow rate approx. 100 ml/min (standard pump)
for analyzing the particle content of fluids, independently of the rest approx. 180 ml/min (pump, pressure inlet
of the hydraulic system. As an option other condition monitoring stable)
sensors such as the HYDAC AquaSensor can be incorporated.
Permissible operating 10 to 3000 cSt
viscosity range
Applications Permissible viscosity 10 to 1000 cSt
range for measuring
Lubrication oil system in paper, steel and energy sectors
For condition-based, pro-active maintenance Permissible Fluid 32 to 158F (0 to 70C)
Monitoring of component cleanliness on test rigs temperature range
Monitoring of oil cleanliness in oil reservoirs Permissible fluids Hydraulic and lubrication fluids based
on mineral oil
Power consumption 0.18 kW @ 50 Hz
Advantages (motor pump group) 0.21 kW @ 60 Hz
Cost-effective, self-contained solution Ambient temperature 32 to 131F (0 to 55C)
Numerous data interfaces provide communication via WLAN, range
intranet or internet
Storage temperature -4 to 185F(-20 to 85C)
Online monitoring of the oil cleanliness with alarm function to
range
indicate:
ingress of and increase in contamination Relative humidity max. 90%, not condensing
increase in contamination as components start to wear when IP class IP55
there are filtration problems Weight approx. 40 lbs (18 kg)
Verification of cleanliness on test rigs
Verification of changes in the oil cleanliness as a result of
inadequate servicing. Self-diagnosis continuously with error indication via
status LED
Measuring range MIN / MAX
Display of class ISO 9/8/7 (MIN) to class
ISO 25/24/23 (MAX)
Calibrated within the range ISO 13/11/10
to ISO 23/21/18.
Power supply voltage 9 to 36 VDC, residual ripple <10%
Power consumption 3 Watt max
Electrical outputs - Analog output 4 to 20 mA or 0 to 10 V
- RS485 Interface
- Switching output
B14 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CSM 1 2 2 0 - 1 - 1 - W/N/X60/O60 - .
Series
CSM = ContaminationSensor Module
Resolution ContaminationSensor
1 = 4 particle size channels
Contamination Codes
2 = ISO 4406:1999; SAE AS 4059
(D) / > 4 m(c) > 6 m(c) > 14 m(c) > 21 m(c)
3 = ISO 4406:1987; NAS 1638 / > 2 m > 5 m > 15 m > 25 m
ISO 4406:1999; SAE AS 4059
(D) / > 4 m(c) > 6 m(c) > 14 m(c) > 21 m(c)reversible
Options
1 = without display
2 = with display (display rotation of 270)
Fluids
0 = based on mineral oil
Hydraulic Version
1 = Standard pump
2 = Pump, pressure inlet stable, with oil leakage pipe
Electrical Output ContaminationSensor
1 = 4 to 20 mA analogue output
2 = 0 to 10 V analogue output
Supply Voltage Motor Pump Unit
W/N/X60/O60 = 230 V, 50 Hz, 3Ph/ 265 V, 60 Hz, 3Ph, delta connection
400 V, 50 Hz, 3Ph/ 460 V, 60 Hz, 3Ph, star connection
N/AB/N60/AB60 = 400 V, 50 Hz, 3Ph/ 400 V, 60 Hz, 3Ph, delta connection
Supplementary Details
AS = with AquaSensor AS 1000 Series
Items Supplied:
CSM CD with FluMoS software and manuals
Operating and Maintenance Instructions Calibration Certficate Contamination Sensor
Dimensions Accessories for

CS 1000 Part No.
Contamination Sensor Interface CSI-D-5 03249563
Connector with 2 m cable,
03281220
screened, 8-pole, M12x1
02702459
Extension cable 5 m,
03281240
socket 8-pole, M12x1 / plug 8-pole, M12x1
Connector with screw clamp,
03281243
AS 1000 Part No.
ZBE 08
06006786
Right-angled connector, 5 pole, M12x1
ZBE 08S-02
Right-angled connector, with 2 m cable, 06019455
screened, 5 pole, M12x1
ZBE 08S-05
Right-angled connector with 5 m cable, 06019456
ZBE 08S-10
Dimensions are millimeters and for general information only, all critical dimensions should be verified by requesting a certified print.
PN#02075860 / 04.15 / FSP1406-1622 B15

CSM 2000 Series
Contamination Sensor Module
Hydraulic Schematic
Pump type Gear pump
Operation pressure
Pin (INLET) -0.4 to 0.5 bar (standard pump)
Description -0.4 to 120 bar (pump, pressure inlet stable)
The Contamination Sensor Module CSM 2000 is an online condition Pout (OUTLET) 5 bar
monitoring system for detecting particle contamination in hydraulic
Pout (leakage line) 0.5 bar (pump, pressure inlet stable)
and lubrication fluids containing a high proportion of air bubbles.
Air bubble suppression is used to dissolve the air bubbles so that Permissible outlet 5 bar max
they are not detected as particles. Moreover, it is the ideal solution pressure
for analyzing the particle content of fluids, independently of the rest Connections INLET: Thread G 1/4, ISO 228
of the hydraulic system. As an option, other condition monitoring OUTLET: Thread G 1/4, ISO 228
sensors such as the HYDAC AquaSensor can be incorporated. Total flow rate approx. 100 ml/min (standard pump)
approx. 180 ml/min (pump, pressure inlet
Applications stable)
Permissible operating 10 to 3000 cSt
Lubrication oil system in paper, steel and energy sectors viscosity range
For condition-based, pro-active maintenance
Permissible viscosity 10 to 1000 cSt
Monitoring of component cleanliness on test rigs
range for measuring
Monitoring of oil cleanliness in oil reservoirs
Permissible Fluid 32 to 158F (0 to 70C)
temperature range
Advantages Permissible fluids Hydraulic and lubrication fluids based
Cost-effective, self-contained solution on mineral oil
Numerous data interfaces provide communication via WLAN, Power consumption 0.18 kW @ 50 Hz
intranet or internet (motor pump group) 0.21 kW @ 60 Hz
Online monitoring of the oil cleanliness with alarm function to Ambient temperature 32 to 131F (0 to 55C)
indicate: range
- ingress of and increase in contamination
- increase in contamination as components start to wear when Storage temperature -4 to 185F (-20 to 85C)
there are filtration problems range
Verification of cleanliness on test rigs Relative humidity max. 90%, not condensing
Verification of changes in the oil cleanliness as a result of IP class IP55
inadequate servicing. Weight approx. 40 lbs (18 kg)
Self-diagnosis continuously with error indication via
status LED
Measuring range MIN / MAX
Display of class ISO 9/8/7 (MIN) to class
ISO 25/24/23 (MAX)
Calibrated within the range ISO 13/11/10
to ISO 23/21/18.
Power supply voltage 9 to 36 VDC, residual ripple <10%
Power consumption 3 Watt max
Electrical outputs - Analog output 4 to 20 mA or 0 to 10 V
- RS485 Interface
- Switching output
B16 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CSM 2 2 3 0 - 1 - 1 - W/N/X60/O60 - .
Series
CSM = ContaminationSensor Module
Resolution Contamination Sensor
2 = 4 particle size channels
Contamination Codes
2 = ISO 4406:1999; SAE AS 4059 (D) / > 4 m(c) > 6 m(c) > 14 m(c) > 21 m(c)
3 = ISO 4406:1987; NAS 1638 / > 2 m > 5 m > 15 m > 25 m
ISO 4406:1999; SAE AS 4059 (D) / > 4 m(c) > 6 m(c) > 14 m(c) > 21 m(c) rev.
3 = Standard
Fluids
0 = based on mineral oil
Hydraulic Version
1 = Standard pump (up to 0.5 bar)
2 = Pump with increased inlet pressure, with leakage line
Electrical Output ContaminationSensor
1 = Analog output (4-20mA)
5 = Ethernet (IEEE 802.3 TCP/IP)
Supply Voltage Motor Pump Unit
W/N/X60/O60 = 230 V, 50 Hz, 3Ph/ 265 V, 60 Hz, 3Ph, delta connection
N/AB/N60/AB60 = 400 V, 50 Hz, 3Ph/ 400 V, 60 Hz, 3Ph, delta connection
Options
AS = with AquaSensor AS 1000 Series
Items Supplied:
CSM
Operating and Maintenance Instructions
CD with FluMoS Software and manuals
Calibration Certficate Contamination Sensor
Dimensions Accessories for:

CS 2000 Part No.
Contamination Sensor Display CSD-1-U 03078272
03281220
A A
02702459
Extension cable 5 m,
03281240
socket 8-pole, M12x1 / plug 8-pole, M12x1
Connector with screw clamp,
03281243
G1/4
OUT AS 1000 Part No.
ZBE 08
06006786
Right-angled connector, 5 pole, M12x1
IN
G1/4
ZBE 08S-02
Right-angled connector, with 2 m cable, 06019455
ZBE 08S-05
A-A
ZBE 08S-10
PN#02075860 / 04.15 / FSP1406-1622 B17

CSM-C Series
Contamination Sensor Module Comfort Series
General Specifications
Measured variables Contamination ISO 4406, SAE AS
4059, NAS 1638
Water content Level of saturation
Temperature F (C)
Measurement ranges Contamination ISO 9/8/7 -
ISO 25/24/23
Water content 0 to 100 %
Temperature -25 to 100 C
Calibration accuracy Contamination ISO-Code
in calibrated range of
ISO 13/11/10 -
ISO 23/21/18
Water content max. 2% (Full scale)
Temperature max. 2% (Full scale)
Display/remote control/ SMU 1200 Series Sensor Monitoring
data storage Unit sold separately.
Ambient temp. range 32 to 131F (0 to 55 C)
Storage temp. range -4 to 185F (-20 to 85 C)
Description Relative humidity Max. 90%, non-condensing
Weight when empty 25 kg
The CSM Comfort Contamination Sensor Module is the plug-and-
work solution for permanently monitoring fluid status by measuring Protection class IP 54
solid particle contamination and water saturation. Hydraulic Specifications
Designed for 24/7 operation, the CSM-C can be used for all hydraulic Operating mode Pressurized operation
and lubrication applications. With its own integrated power supply up to 80 bar primary pressure
and multi-voltage input, the CSM-C can be used in any hydraulic Nominal operating mode Continuous operation S1 (24/7)
conditions.
Operating pressure PIN (INLET) -0.4 - 80 bar
The CSM-C must be placed directly on the measuring site; it can POUT (OUTLET) 80 bar
be easily connected to the customer controller (PLC) through its POUT (LECKAGE) 0.5 bar
integrated analog output. Total flow rate 180 ml/min
The SMU 1200 Sensor Monitoring Unit is designed to be used as Permitted operating
a remote control and display accessory with reliable data storage 10 - 3000 cSt
viscosity range
that integrates perfectly into the housing on the CSM-C; it can also
Permitted measurement
be conveniently positioned in the customers field of view using a 10 - 1000 cSt
viscosity range
10-meter connecting cable.
Permitted temperature 32 to 185F (0 to 85 C)
range of fluid
Applications Seal material FPM
Hydraulic and lubricating fluids Ports INLET G1/4 as per ISO 228
Continuous 24/7 operation OUTLET G1/4 as per ISO 228
LEAKAGE G1/4 as per ISO 228
Advantages Suction strainer 400 m, metal mesh filter
Accessory to FCU 1000 Suction height max. 0.5 m
Continuous measurement in lubricating fluids Electrical Specifications
Housing for use near the measuring site Connection voltages 380 V, 50 Hz, 3 Ph (-10%/+10%)
Convenient display using SMU 1200 400 V, 50 Hz, 3 Ph (-15%/+10%)
415 V, 50 Hz, 3 Ph (-10%/+6%)*
440 V, 60 Hz, 3 Ph (-10%/+10%)
460 V, 60 Hz, 3 Ph (-15%/+10%)
*As per DIN EN 60204 connection voltage
must be 10% of nominal voltage.
Connection, male Supply-side 3 Ph + PE, CEE as per
IEC309
Device-side Harting Han4A
Power supply Connection cable 10 m with main
switch, device protection and phase
sequence check
Power consumption < 200 Watt
B18 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CSM-C 1 3 2 0 N060 AS - 0.
Type
CSM-C = Contamination Sensor Module - Comfort
Series
1 = 4 particle channels
Solid matter contamination coding
3 = ISO4406:1987; NAS1638 2-5 m, 5-15 m, 15-25 m, >25 m switchable to
ISO4406:1999; SAE AS4059 (D) > 4 m(C), > 6 m(C), > 14 m(C), > 21 m(C)
Housing
2 = for stationary use
Media
0 = mineral and synthetic oils compatible with FPM seals
Nominal voltage
N060 = 400 V, 50 Hz, 3 Ph/460 V, 60 Hz, 3 Ph (-15%/+10%)
Integrated sensor
AS = Aqua Sensor - AS 1000 series
Power supply adapter
0 = standard
Items Supplied:
CSM-C Operating and maintenance instructions
Power supply Calibration certificate
Dimensions
17.9
(455)
11.7
(298)
7.36
(187)
6.18
(157)
6.18
(157)
(127)
(127)
5.0
5.0
3.82
3.82
(97)
(97)
3.74
(95) 9.65
~20.2
(245)
(~512)
Accessories for:
SMU Sensor Monitoring Unit Part No.
SMU 1260-TU-00 346 7005
SMU 1270-TU-00 370 4282
Digital Interface Part No.
ZBE30-02 Extension cable, length 2 m 6040851
ZBE30S-10 Extension cable, length 10 m 3729098
Software Part No.
Power Supply FluMoS Professional (Fluid Monitoring Software) 3141522
FluMoT (Fluid Monitoring Toolkit) 3355177
Analog Interface Part No.
2 ZBE48S-02 Connection cable, length 2 m

ZBE48S-05 Connection cable, length 5 m
6072261
6070712
ZBE48S-10 Connection cable, length 10 m 6072262
3 1 Hydraulic Part No.
INLET pressure hose with threaded connection
635820
for measurement coupling type 1620, length 2m
1 CEE connection plug, as per IEC309
4 2 - Cable, length 10 m
INLET threaded coupling
OUTLET/LEAKAGE return hose, open end,
629477
3 - Main switch with device protection and phase 92649

length 2m
sequence check
OUTLET/LEAKAGE threaded coupling 633244
4 Connection plug to the CSM-C (Harting Han4A)
PN#02075860 / 04.15 / FSP1406-1622 B19

FCU 1000 Series
Fluid Control Units - Portable Models
General Data
Self-diagnosis continuously with error indication via
status LED and display
Display LED, 6 / 4 / 4 digits,
in 17 segment format
Description Measured Value ISO code/ SAE Class / NAS Class /
The Fluid Control Unit FCU 1000 series combines the advantages Saturation level / Temperature
of the portable contamination measurement units FCU 2000 series Measuring Range Display from ISO code 9/8/7 (MIN) to
with the measurement technology of the Contamination Sensor CS ISO code 25/24/23 (MAX)
1000. The FCU 1000 is a portable service unit and is designed for Calibrated within the range ISO
temporary measurement of solid particle contamination in hydraulic 13/11/10 to 23/21/18
systems. The integrated pump and the hoses which are contained in Saturation level 0 to 100% /
the scope of delivery of the FCU 1000 series. Temperature -13 to 212F (-25 to
100C)
control circuits
pressure circuits Accuracy +/-1/2 ISO class in the calibrated
fluid sampling from pressureless reservoirs range / 2 % Full scale max.
Seal Material FPM
Important Instructions / Restrictions Ambient Temperature Range 32 to 113F (0 to 45C)
Storage Temperature Range -40 to 176F (-40 to 80C)
D esigned for hydraulic oils (viscosity range 10 to 350 cSt)
Designed for temporary operation up to max. 30 minutes, IP class IP 50 in operation IP67 closed
followed by a rest period of 10 minutes (no continuous operation) Weight approx. 29 lbs (13 kg)
Operating pressure: -0.5 to 45 bar, with pressure adaptor: Hydraulic Data
15 to 345 bar Operating Pressure in: -0.5 to 45 bar / -7.25 to 650 psi
Not designed as a Bottle Sampler (minimal volume of 300 ml is out: 0 to 0.5 bar / 0 to 7.5 psi
required for a bottle sample analysis) with Adaptor for Pressure in: 15 to 345 bar / 217 to 5000 psi
Measurement recording with HMG 3010 is not possible (the Lines out: 0 to 0.5 bar / 0 to 7.5 psi
HMG 3010 cannot process the data from both FCU 1000 sensors
Pressure max. 345 bar / 5000 psi
simultaneously)
Measurement Flow Rate 30 to 300 ml/min (viscosity dependant)
Maximal Suction Height 1m
Applications
Permissible Viscosity Range
Hydraulic systems with Adaptor for pressure 10 to 350 cSt (46 to 1622 SUS)
Service for mobile hydraulics lines
Maintenance Fluid Temperature Range 32 to 158F (0 to 70C)
Electrical Data
Features Power Supply Voltage 24 V DC 20%, residual ripple < 10%
T
wo contamination calibrations in one instrument (reversible) Max. Power /
- ISO 4406:1987; NAS 1638 100 Watt / 4 A
Current Consumption
- ISO 4406:1999; SAE AS 4059 (D)
Interface Plug connection, 5-pole, male,
Saturation and temperature measurement through the built-in
M12x1
AquaSensor 1000
(only for HYDAC Sensor Interface -HSI)
Integrated pump for measurement in pressureless reservoirs
We do not guarantee the accuracy or completeness of this information. The
Operation with 24 VDC network adaptor included in scope of information is based on average working conditions. For exceptional operating
delivery conditions please contact our technical department. All details are subject to
Interfaces: 5-pole plug, Bluetooth, USB data port technical changes.
B20 PN#02075860 / 04.15 / FSP1406-1622

Model Code
FCU 1 3 1 0 - 4 - U - AS - 1
Series
FCU = Fluid Control Unit
Model
1 = 1000 Series, 4 particle size channels
Contamination Code
2 = ISO 4406 : 1999, SAE AS 4059 (D) > 4 m(c), >6 m(c) and >14 m(c)
3 = ISO 4406:1987; NAS 1638 / 2-5 m, 5-15 m, 15-25 m, > 25 m
reversible between
ISO 4406:1999; SAE AS 4059 (D) / > 4 m(c)> 6 m(c)> 14 m(c)> 21 m(c)
Housing
1 = for portable use (plastic case with appending bag for hoses and cables)
Fluids
0 = Mineral Oil, Synthetic Esters/PAO, Quintolubric, Cosmolubric (Consult factory for other fluid types.)
Options
4 = with Integrated Pump
Supply Voltage
U = 24 V DC
Integrated Sensor
Z = Without AS (only available with FCU1210 option)
AS = AquaSensor (AS 1000 series)
Power Supply Adapter
1 = 100 to 240 V AC / 50/60 Hz / 1 Phase, (Europe, USA/Canada, UK, Australia, Japan)
Scope of Delivery
Fluid Control Unit FCU 1000
Power supply AC adaptor with connecting cables to supply voltage for Europe, USA/Canada, UK, Australia, Japan
Adaptor for pressure lines
INLET pressure hose with screw connection for Test Point 1620, black, length = 2 m
INLET suction hose, open end, clear, length = 0.3 m
OUTLET return hose, open end, clear, length = 1 m
Operating and Maintenance Instructions / Calibration certificate
USB Memory Stick
CD with FluMoS Light Software and manuals
Accessories
Battery pack - P/N 03504605
Cable with universal plug (for cigarette lighter or socket from supply system on board), L = 10 m - P/N 03306236
Field Verification Start-up Kit - P/N 3443253
Field Verification Refill Kit - P/N 3443249
Dimensions
16.14
13 (410)
(330)
16.39
(43)
9.06
(230)
17.72
(450)
FluidControl Unit FCU
DC IN
24V = / 4A
PUMP
ON /OFF
Temp
Drive
max.: 350mm2/s 1622 SUS
max. operating pressure

Status
Suction creen inside
max. inlet pressure:

5000 psi / 245 bar
16.14
Flow
650 psi / 45 bar

Mineral oil only
SAE
(410)
INLET
ISO
OUTLET
max. 7.5 psi
max. 0.5 bar
DO NOT BLOCK!
Caution hot fluid
PN#02075860 / 04.15 / FSP1406-1622 B21

FCU 2000 Series
Fluid Control Units
FCU 2000-1
FCU 2000-4
Description Contamination Control

The FCU 2000 Series Fluid Control Unit is the second By means of control software, the user can program the FCU to
generation of diagnostic equipment for measuring and activate an auxiliary filtration unit through built-in relays when
controlling contamination in hydraulic and lubrication contamination reaches a specified maximum level. This makes it
systems. These Units are portable, which makes them possible to control system cleanliness reliably and automatically.
ideal for use on multiple machines in a plant, or in-the-field use. The
rugged construction incorporates a folding handle which also serves The FCU also can be programmed to de-activate an off-line unit
as a prop stand for optimal viewing. when contamination reaches a preset target level, an especially
useful feature in flushing operations.
Online Measurement Applications

A key advantage of the FCU is that it allows the user to measure
changes in contamination instantaneously as they occur. The unit The versatility and simplicity of the FCU 2000 Series is advantageous
continuously detects solid particles and displays the results in in various applications:
cleanliness classes according to ISO 4406 (1992 or 1999), SAE AS Preventive Maintenance
4059 or NAS 1638 standards. Field Service
System Production and Testing
Fluid Cleanliness Documentation
Tank Extraction Flushing Process Control
The FCU 2000-4 model is equipped with a specific suction inlet and
an integrated pump for reservoir, in addition to the standard online
measurement capability.
Comprehensive Reporting
Measurements are automatically stored in memory and can be used
to print tabular and graphic reports in a wide variety of formats.
Although extensive functions for data recording and documentation
are available, clear built-in menus make it easy for a user to develop
highly informative reports with minimal training.
PC Capability
For many applications, the built-in printer will produce the necessary
reports. In addition, data can be transmitted to a PC via an RS232C
interface, providing the user with flexibility in analysis with the
supplied FluMoS light software package, or with standard packages
like MS-EXCEL.
B22 PN#02075860 / 04.15 / FSP1406-1622

FCU 2100 FCU 2200
Particle size channels 2m / 5m / 15m / 25m 4m(c) / 6m(c) / 14m(c) / 21m(c)
NAS 2 to 12 SAE 2 to 12
Measurement Range
ISO 13/11/10 to 23/21/18 ISO 13/11/10 to 23/21/18
NAS 2 to 15 SAE 2 to 15
Indication Range
ISO 12/10/9 to 25/23/21 ISO 12/10/9 to 25/23/21
Accuracy 1/2 class (ISO, NAS, SAE)
Calibration ISO 4402 ISO 11943
Recalibration Recommended every 2 years
Log Memory Can accommodate up to 3000 measured values / 100 Test Headers
Inlet Operating Pressure 45 to 5000 psi
Outlet Flow Rate 800 ml/min max
Outlet Operating Pressure max 45 psi back pressure
Measurement Flow Rate 50 - 150 ml/min
1 to 1000 cSt (inlet port, see graph below) /
Permissible Viscosity Range 1 to 150 cSt (suction port, continuous operation) /
150 to 350 cSt (suction port, brief operation, 10 min.)
Fluid Temperature Range 32 to 160F
Supply Voltage 24 V DC, 25% or 110 V AC with supplied adapter
Wattage 25 W max 100 W max
Battery Powered Measurement without pump or pump supplied externally: up to 6 hours
Operating Duration
Serial Port RS 232 with 15-pin Sub D plug
Ambient Temperature Range 0 to 130 F
Storage Temperature Range -4 to 185 F
Relative Humidity max 90%, non-condensing
Protection Type IP40
Weight approx. 30 lbs (13.6 kg)
The minimum inlet pressure required to achieve a flow rate of 100 ml/min for a given viscosity can be found by referring to the graphic below.
The required inlet pressure increases with increasing clogging of the filter element.
Pressure Required at the FCU High-Pressured Port

(inlet) for a Flow Rate of 100 ml/min
(Flow regulator opened, new filter element)
450
375
Pressure / psi
300
225
150
75
0
0 1000 2000 3000 4000 5000
Viscosity / SUS
PN#02075860 / 04.15 / FSP1406-1622 B23

Model Code
FCU 22 10 1 K KIT
Series
FCU = Fluid Control Unit
Model
21 = 3 digit ISO 4406 Code (>2/>5/>15m) and NAS 1638
22 = 3 digit ISO 4406 Code (>4/>6/>14m) and SAE AS 4059
Media
10 = Mineral Oil
11 = Phosphate Ester/Skydrol (not available with pump option -4)
Options
1 = without Integrated Pump
4 = Integrated Pump
Supply Voltage
K = 110V
Component Package
KIT = Includes Components
Minimess Adapter to SAE-6
One Inlet and One Outlet Hose
FluMoS Light Software Package (CD supplied with Unit Also available for download from www.hydac.com)
PC Cable
Power Adapter
Instruction Manuals
Shipping Case
Additionally for FCU 2xxx-4:
Second power adapter
Suction hose 6mm bore (1m length)
Suction hose 6mm bore (0.2m length)
FCU Accessories
FCU Accessories Part Number
Aluminum Transport Case for FCU-1 Series 00349153
Aluminum Transport Case for FCU-4 Series 03040814
Printer Paper (5 rolls) 00349155
Printer Ink Ribbon 00349156
Line Adapter 110V 03090803
High Pressure Hose (2 meters / 6.5 feet) 00349150
Return Hose (2 meters / 6.5 feet) 00349151
TestPoints available in HYDAC Hydraulic Accessories catalog PN#02080105
B24 PN#02075860 / 04.15 / FSP1406-1622

Dimensions
FCU 2000-1 FCU 2000-4
Filter Element
12.3
12.3
(312) (313)
18 17.7
(457) (450)
16.5
12.4 (419)
(315) 14.3
(364)
10
(254)
5.8 mode
7
memory
8
print
9
stop
(148) limits setup
mode
memory
print
+
- +
5.6 7 8 9stop
4 5 6
ISO NAS
(142) limits
setup
-
1 2 3
4 5 6
+ - + ok
ISONAS -
start
0
1 2 3 Fluid Control Unit

ok
Flow Control
0
start
Fluid Control Unit Flow Control
A B C D E
Caution
A B D E SUCTION
INLET
Do not
lock
OUTLET INLET
Max. 3bar Max. 350bar
Max. 43 PSI Max. 5000 PSI O/I POWER INPUT
Caution! 24 V-/1A
Do not F
lock OUTLET INLET POWER INPUT
POWER INPUT
Pump
24 V-
Max. 3bar Max. 350bar O/I 24 V= / 1 A 2.3A
G
43 PSI 5000 PSI
F PC CONTROL
Filter Element
0060 D 005 BN/HC
G
INLET
SUCTION Max. 350bar
PC CONTROL INLET Max. 5000 PSI
Filter Element
0060 D 005 BN/HC L K I H J
C H
A = Outlet (return flow to tank) A = Suction Inlet (suction port)

B = Inlet (high pressure port) B = Outlet (return flow to tank)
C = Filter Cover C = Inlet (high pressure port)
D = On/Off Switch D = On/Off Switch
E = Power Supply Connection (main) E = Power Supply Connection (main)
F = PC Connector (serial port) F = PC Connector (serial port)
G = Control Connector G = Control Connector
H = Case Ground H = Power Supply Connection (pump)
I = Filter Cover
J = Case Ground
K = Ball Valve (for INLET/high pressure port)
L = Ball Valve (for SUCTION INLET/suction port)
PN#02075860 / 04.15 / FSP1406-1622 B25

MCS Series
Metallic Contamination Sensor

The Metallic Contamination Sensor MCS 1000 detects metallic General Data
solid particle contamination in lubrication fluid. The particles are Ambient temperature -40 ... +70C
determined according to the inductive measurement process,
MCS1310 = 1/4 (6.35mm)
in which a coil system is the key element of the sensor. Metallic Diameter sensor
MCS1410 = 1/2 (12.7mm)
particles (ferromagnetic Fe and nonferromagnetic nFe) in the > 200 cross-section
MCS1510 = 1 (25.4 mm)
m size range are detected.
Protection class to DIN
The MCS 1000 continuously monitors the status of the system and IP 67
40050
gives information on imminent gear unit damage. This makes the
sensor a reliable instrument for status-oriented maintenance. Weight approx. 8 lbs (3.5 kg)
Dimensions (L x W x H) 83 x 162 x 140 mm
Vibration
Features 10 - 58 Hz 0.75 mm (amplitude)
arly detection of imminent gear unit damage
E 58 - 500 Hz 10 g (acceleration)
Prevention of expensive plant downtime Shock 40 g
Optimal supplement to optical sensors Hydraulic Data
Measurement of metallic particles (ferromagnetic and non-
Flow rate 10 ... 200 l/min
ferromagnetic) > 70 m
Measurement result is not affected by air bubbles or liquid Operating pressure 20 bar max.
contamination in the liquid Fluid temperature range -40 ... +85C
Flange connection, SAE 4 according
Inlet / Outlet
Applications to ISO 6162-1
Wind Turbines External Electrical Data
Marine Thrusters Supply voltage 9 ... 36 V DC, residual ripple < 10%
Industrial Gear Boxes Power consumption 5 W max.
Mobile Drive Systems Internal Electrical Data
Lubrication Systems 1 x Ferromagnetic particles (Fe)
Flushing Systems 1 x Non-ferromagnetic particles (nFe)
Test Stands 2 Configurable switching
or
outputs (n-switching Power
1 x Ferromagnetic particles (Fe) +
MOSFET, normally-open)
Non-ferromagnetic (nFe)
1 x Status signal
Alarm relays capacity 1.5 A max.
RS485 interface 2 wire, half duplex
HSI interface 1 wire, half duplex
Detection limits
MCS1510 = > 200 m
MCS1410 = > 100 m
Ferromagnetic (Fe) particles MCS1310 = > 70 m
(particle with volume equivalent to that of a
sphere with given )
MCS1510 = > 550 m
MCS1410 = > 300 m
Non-Ferromagnetic (Fe)
MCS1310 = > 200 m
particles
(particle with volume equivalent to that of a
sphere with given )
We do not guarantee the accuracy or completeness of this information.
The information is based on average working conditions. For exceptional
operating conditions please contact our technical department. All details are
subject to technical changes.
B26 PN#02075860 / 04.15 / FSP1406-1622

Model Code
MCS 1 5 1 0 - 5 - 0 / 000
Series
MCS = Metallic Contamination Sensor
Model
1 = 1000 Series
Contamination Code
3 = particles > 70 um
4 = particles > 100 um
5 = particles > 200 m
Options
1 = Standard
Fluids
0 = Mineral and synthetic oils (particulary used in wind power industry)
Hydraulic connection
1 = Flange Connection, SAE 1/2 according to ISO 6162-1 (only for MCS13xx)
2 = Flange Connection, SAE 3/4 according to ISO 6162-1 (only for MCS14xx)
5 = Flange connection, SAE 4 according to ISO 6162-1 (only for MCS15xx)
Electrical Installation
0 = Standard
Modification number
000 = Standard
Scope of Delivery
MCS 1000
O-ring (47.22x3.53 NBR 70 Shore)
O-ring (110.72x3.53 NBR 70 Shore)
Operating and maintenance instructions
Accessories
S
AE 4 Flange adaptor set for pipe or hose connection, 42L according ISO 8431-1 Consisting of: 2x Flange adaptors, 2x O-rings, 8x Cylinder
screws, 8x Washers, 8x Spring washers, P/N: 3435426
Flange adaptor plate, SAE 4 SAE 1, P/N: 3442518
Socket plug (female) with 2 m line, shielded, 8-pole, M12x1, P/N: 3281220
Socket plug (female) with 5 m line, shielded, 8-pole, M12x1, P/N: 02702459
Extension cable 5 m, Socket plug (female) 8-pole, M12x1 / Socket plug (male) 8-pole M12x1, P/N: 3281240
Socket plug with screw clamp, 8-pole, M12x1, P/N: 3281243
Dimensions
Flange connection, SAE 4 according to ISO 6162-1 MCS with accessory flange adaptor set (optional)
4x 0.69
(17.5) 4x 0.69
(17.5)
8.94
(227)
8.94
(227)
(132)
5.2
(132)
5.2
1.65 L (42)
1.65 L (42)
(77.8)
3.06
(77.8)
3.06
5.12 5.12 3.27

(130) 0.12 (130) 6.73 (83)
(3.0) (171)
6.38 6.38
(162) (162)
PN#02075860 / 04.15 / FSP1406-1622 B27

AS 1000 Series
Aqua Sensor
Input Data
Measuring range (temperature) -13 to 212F (-25 to 100C)
Measuring range (saturation level) 0 to 100%
Operating pressure max. 725 psi (50 bar)
Burst pressure > 9000 psi (630 bar)
Stainless steel, FPM seal,
Parts in contact with fluid
ceramic with evaporated metal
Output Data - Humidity Measurement
Output level (saturation level) 4 to 20 mA
Calibrated accuracy 2% FS max.
Description Accuracy in media measurements 3% FS typ.
The Aqua Sensor AS 1000 is a fluid sensor for detecting water in oil, Pressure dependent + 0.02% FS / bar
especially designed as OEM sensor for fluid condition monitoring.
Output Data - Temperature Measurement
The sensor measures the water content relative to the saturation Output signal (temperature) 4 to 20 mA
concentration (saturation point) and outputs the degree of saturation
(saturation level) in the range of 0 to 100% as a 4 - 20 mA signal. Accuracy 2% FS max.
A reading of 0% would indicate fluid that is free of water, while a Nominal temperature range
32 to 194F (0 to 90C)
reading of 100% would indicate a fluid that is saturated with water. (measuring saturation level)
The AS 1000 can be used to simultaneously determine the Ambient temperature range -40 to 212F (-40 to 100C)
temperature of the oil and output it as a 4 to 20 mA signal as well. 32 to 23175 SUS
Viscosity range
In so doing, the AS 1000 enables hydraulic and lubrication fluids to be (1 to 5000 cSt)
monitored accurately, continuously and on-line. Flow velocity < 16 ft/sec
Fluids based on mineral oil and
Permissible fluids
synthetic and natural esters
Water in Oil EN 50081-1, EN 50081-2, EN
It is almost certain that there is water present in hydraulic and CE mark
50082-1, EN 61000-6-2
lubrication systems. These systems should be operated without the
Type of Protection acc. DIN 40050 IP67
presence of free or emulsified water. The most common sources of
water entering a system are ambient humidity, splash from process Other Data
water, and new oil. Water contamination will accelerate the aging Supply voltage 12 to 32 V DC
process of the oil resulting in oil oxidization, additive depletion, Residual ripple 5%
reduced lubrication, corrosion and damaged components. Most
of these costly problems can be avoided by monitoring the water Thread connection G 3/8 BSPP male thread
content of the operating fluids. Torque rating approx. 18 ft/lbs
Sometimes the water content is difficult to determine, but with the Electrical connection
HYDAC Aqua Sensor, determining the amount of water is easy! Pin 1: +Ub
The most practical method for monitoring water content in oil is Pin 2: Signal saturation level M12x1.5 pole
as a percent of the saturation level. Different oils are capable of Pin 3: 0V / GND (DIN VDE 0627)
dissolving varying amounts of water, therefore they have varying Pin 4: Signal temperature
water saturation curves. The curve (below) is an example of the Pin 5: not connected
typical relationship of water saturation level versus fluid temperature Reverse polarity protection of the
in hydraulic and lubrication oils. By looking at the example graph it supply voltage, excess voltage,
Standard
can be seen that this fluid is capable of holding more water, or has a override and short circuit protec-
higher saturation level, as the temperature increases. tion
Weight approx. 5 oz (145 g)
Applications Note: FS (Full Scale) = relative to the full measuring range
Hydraulic systems that are sensitive to water

Gear boxes
Molding machines
Turbines
Transferrers Example of a Hydraulic Oil Saturation Curve
1200
Water Content in PPM
1000
Free and Emulsified Water
800
600
400
200
Dissolved Water
0
-4 14 32 50 68 86 104 122
Temperature in F
Indicates 100% Saturation Concentration
B28 PN#02075860 / 04.15 / FSP1406-1622

Model Code
Free Water
AS 1 0 0 8 - C - 000
Series 100%
Saturation Level
Saturation
Point
AS = Aqua Sensor
Free Water
Dissolved Water
75%
Measuring Range Saturation Level
1 = 50%
Saturation level
100%0 to 100%; Temperature
Saturation
Point -13 to 212*F (-25 to 100C)
Dissolved Water
Fluids 75%
25%
0 = Mineral oils
1 = Phosphate esters
0% 50% (HFD-R)
Mechanical Connection
25%
0 = G 3/8A DIN 3852
Electrical Connection 0%
8 = Plug M12x1, 5-pole (connector not included)
Signal Technology
C = Saturation level 4 to 20 mA (0 to 100%), Temperature 4 to 20 mA (-25 to 100C)
Modification Number
000 = Standard
Items supplied
Aqua Sensor
Operation Manual 2.18
0.47 (55.3)
(12) 0.10
(2.5)
Dimensions
1.16 0.86 0.47
0.47
2.18
1.06
(55.3)
(29.5) (21.9) (12) (12) 0.10 (27)
(2.5)
G 3/8 A
1.16 0.86 0.47 SW 27 1.06
1.18 2.64
(29.5) (21.9) (12) (27)
(30) (67.1)
G 3/8 A
SW 27 2.64
1.18
(30) (67.1)
Circuit Connection Accessories

1 ZBE 08 Connector
+ Ub 5 Pole M12x1 90
2 Signal BE 08 connector only (IP65)
Z
RL Saturation Level Part #06006786
3
AS 1000 Ground
4 Signal
RL Temperature BE 08-02-4 with 2 meter cable (IP67)
Z
5 1 Part #06006792
+ Ub
Pin 5 not to be connected
2 ZBE 08-05-4 with 5 meter cable (IP67)

Color Codes for connectors with cables: SignalPart #06006791
1 = brown RL Saturation Level
2 = white 3
AS 1000 Ground
3 = blue 4
4 = black SignalHDA 5500-0-0-AC-000 Display
RL Part #00908861
Temperature
5 = gray 5
HDA
Pin 5 not to be connected 5500-0-0-DC-000 Display
Part #00908862
AS 1000 G1/4 Housing Block Adapter HDA 5500-1-0-DC-000 Display
Part #03182134 G 3/8 Part #00908868
Purchase separately HDA 5500-1-1-AC-000 Display
Part #00908869
G 1/4
HDA 5500-1-1-DC-000 Display
Part #00908870
G 1/4
PN#02075860 / 04.15 / FSP1406-1622 B29

AS 3000 Series
Aqua Sensor
Input Data
Measuring range (temperature) -13 to 212F (-25 to 100C)
Description Measuring range (saturation level) 0 to 100%
The Aqua Sensor AS 3000 is the further development of the proven Operating pressure -7.25 to 725 psi (-0.5 to 50 bar)
AS 1000 series for the online detection of water in oils, particularly as
a sensor for condition monitoring. Burst pressure 9136 psi ( 630 bar)
Flow velocity max. 5 m/s
It records the water saturation and the temperature of the operating
fluid. The display allows you to view the current measured values or Connection part:
to adjust the parameter settings. Stainless steel / ceramic with
Parts in contact with fluid
evaporated metal
The measured values are output as a 4 to 20 mA signal and are the Seal: FKM or EPDM
basis for two parameterizable switching outputs. The AS 3000 thus
enables hydraulic and lubricating oils to be monitored accurately, Output Data - Humidity Measurement
continuously and online. Output level (saturation level) 4 to 20 mA
Calibrated accuracy 2% FS max.
Applications Accuracy in media measurements 3% FS typ.
Pressure dependent + 0.02% FS / bar
Mobile hydraulics
Hydraulics and lubrication systems in industry Output Data - Switching Outputs
PNP transistor outputs
Version (parameterizable) Closer or opener
Advantages Default settings: opener
4 digit digital display, can be aligned in two axes Saturation level or temperature
User-friendly due to key programming Default: saturation level
Individual configuration Allocation (parameterizable) Alarm 80% (SP 2), warning
Reliable on account of its compact, rugged design 60% (SP 1),
Economical sensor Activation temp: 86 F / 30 C
No calibration necessary for different oil types Switch current max. 1.2 A per output
Pressure-resistant, even with pulsations Switch cycles > 100 million
Early detection of water problems thus preventing faults and Output Data - Ambient Conditions
unnecessary interruption to operations
Nominal temperature range
32 to 176F (0 to 80C)
(measuring saturation level)
Storage temperature range -40 to 80F (-40 to 176C)
Fluid temperature range -40 to 80F (-40 to 176C)
32 to 23175 SUS
Viscosity range
(1 to 5000 cSt)
Fluids based on mineral oil and
Permissible fluids
synthetic and natural esters
CE mark EN 61000-6-1/2/3/4
Type of Protection acc. DIN 40050 IP67
Other Data
Supply voltage 18 to 35 V DC
Residual ripple 5%
Thread connection G 3/8 BSPP male thread
Torque rating approx. 18 ft/lbs
M12x1.5 pole
Electrical connection
(DIN VDE 0627)
4-digit, LED, 7 segment, red,
Display
height of digits 7 mm
Weight approx. 3.88 oz (110 g)
Note: FS (Full Scale) = relative to the full measuring range
B30 PN#02075860 / 04.15 / FSP1406-1622

Model Code
AS 3 0 0 8 - 5 - 000
Series
AS = Aqua Sensor
Measuring Range
3 = 3000 Series
Fluids
0 = Mineral oils
1 = Phosphate esters (HFD-R)
Mechanical Connection
0 = G 3/8A DIN 3852
Electrical Connection
8 = Plug M12x1, 5-pole (connector not included)
Signal Technology
5 = 2 switch outputs / 1 analog output
Modification Number
000 = Standard
Items supplied
Aqua Sensor
Operation Manual
Dimensions Accessories
ZBE 08 Connector
Female connector, bent, shielded, 5 Pole, M12x1
Part #6006786
BE 08S-02
Z
Female connector, bent, with 2m lead, shielded,
5 pole, M12x1
Part #6019455
BE 08S-05
Z
Female connector, bent, with 5m lead, shielded,
5 pole, M12x1
Part #6019456
ZBE 47S-05
Female connector, straight, with 5m lead, shielded,
5 pole, M12x1
Part #3484562
PN#02075860 / 04.15 / FSP1406-1622 B31

SMU 1200 Series
Sensor Monitoring Unit

The Sensor Monitoring Unit SMU1200 is a display unit for HYDAC Mounting position Optional
fluid sensors and is designed to display and store measured data. Continuously with error
The following combinations of fluid sensors can be connected Self-diagnostics
indication on display
directly:
LED, 6/4/4-digit,
Contamination Sensor CS1000 & Aqua Sensor AS1000 Display
each with 17 segments
Metallic Contamination Sensor MCS1000 & Aqua Sensor AS1000 Rough handling (to IEC/EN 60068-
Drop height 50 mm
2-31)
Advantages Ambient temperature 0 C to +55 C
Simple installation parallel to the customer system (HYDAC Sensor Storage temperature range -40 C to 80 C
Interface HSI for SMU1200, transfer of the sensors own analog and Maximum 95%,
switching outputs). Relative humidity
non-condensing
Simple installation using the magnetic holder or DIN rails. Weight 1 kg
High protection rating IP67. Installation in a switch cabinet is not
Electrical Data
necessary.
Plug & Work unit including the 5m connection cable required for 12 to 24 V DC (10%)
direct connection of the sensors (sensor connections via M12x1 male The SMU must not be used
connectors, no programming necessary). Supply voltage with vehicle supply systems
The measured data is displayed on the large display. without load dump protection
of maximum 30 V DC.
Simple keypad operation.
Data is stored in the SMU with a date and time stamp. Residual ripple 5%
Measured values can be read from the standard USB memory Power consumption 15 Watt, 1.25 A max.
stick supplied via the USB master port. Accuracy of the real-time clock 5 s/day / 0.5 h/year
Simple data processing and data evaluation using MS-Excel or Clock buffer 20 years)
HYDAC FluidMonitoring Software FluMoS (light version available as
Protection rating III (safety extra-low voltage)
freeware at www.hydac.com).
Program restarts independently once voltage is restored; no loss Protection class IP 67
of measured data.
B32 PN#02075860 / 04.15 / FSP1406-1622

Model Code
SMU 1 2 6 0 - TU - 00 / 000
Type
SMU = Sensor Monitoring Unit
Series
1 = 1000 Series
Data input
2 = Digital
Interface
6 = HSI + USB Master
Application
0 = Standard
Supply voltage
TU = 12 to 24 V DC
Sensor combination
A B
00 = CS1000 AS1000
10 = MCS1000 AS1000
Customer modification number
000 = Customer modification number
Items supplied
1 SMU 1200 series
1 USB memory stick
1 connection cable 5 pole with flying leads for power supply, L = 5m
2 connection cables appropriate to the sensor combination, L = 5m
1 FluMoS light CD
1 User manual
1 DIN rail, L = 20 cm
Accessories
Power supply PS5,
100-240 V AC / 50-60 Hz / 1.1 A -> 24 V DC / 1000 mA,
Cable length = 1.8 m, PN: 3399939
Dimensions
~9.01 ~2.44
(229) (62)
~5.04
(128)
PN#02075860 / 04.15 / FSP1406-1622 B33

FMS Series
Fluid Monitoring System
Hydraulic Schematic
FMS-FMM-O
TP1
CS AS
IN OUT
FMS-FMM-P
CS AS
IN OUT
Description
The Fluid Monitoring System FMS combines HYDACs Condition
Monitoring Products Contamination Sensor CS1000 and Aqua
Sensor AS1000 and the Sensor Monitoring Unit in one system.
The FMS is used as a robust and stationary system for online
measurement of solid particle contamination and water content in TP1 TP2
hydraulic and lubricant fluids (e.g. for the detection of leakages).
The SMU shows the cleanliness class and the fluid temperature as
well as the relative humidity. These values are passed on via the
signal output for further processing.
The FMS features all of the requisite connectors / adapters, enabling
it to be easily connected to existing hydraulic circuits.
Depending on the version, the FMS is suitable for bypass flow and
pressure circuits:
FMS-FMM-O = 6 15 bar Technical Specifications
FMS-FMM-P = 15 300 bar FMS-FMM-O
Operating pressure 6 to 15 bar / 87 to 217 psi
Minimal differential pressure 1 bar, recommended 3 bar
Advantages
Test point type 1604 or thread
Cost-effective solution Connectors (IN / OUT)
G 1/4 according ISO 228
Early warning of critical machine states
Sealing material FPM
Continuous fluid monitoring
Condition-based maintenance planning Permissible viscosity range 1 to 350 mm/s
Caution! Fluid temperature range 0 to 85 C / 32 to 185 F
The FMS is only to be used with mineral oils or mineral oil-based Ambient temperature range -30 to 80 C / -22 to 176 F
raffinates. Storage temperature range -40 to 80 C / -40 to 176 F
Weight ~13 kg
FMS-FMM-P
Operating pressure
without accumulator 15 to 300 bar / 217 to 4350 psi
with accumulator 15 to 250 bar / 217 to 3625 psi
Differential pressure > 15 bar
Test point type 1604 / thread
Connectors (IN / OUT)
G according ISO 228
Sealing material FPM
Permissible viscosity range 1 to 1000 mm/s
Fluid temperature range 0 to 85 C / 32 to 185 F
Ambient temperature range -30 to 80 C / -22 to 176 F
Storage temperature range -40 to 80 C / -40 to 176 F
Weight ~20 kg
B34 PN#02075860 / 04.15 / FSP1406-1622

Model Code
FMS - FMM-P - CS - AS - SMU12 - 01 / - 000
Type
FMS = Fluid Monitoring System
Hydraulic application
FMM-O = Offline, bypass flow circulation < 15 bar)
FMM-P = Pressure Line, (pressure circuit > 15 bar)
ContaminationSensor
CS = CS 1000 *
Z(CS) = Prepared for CS 1000
AquaSensor
AS = AS 1000
Z(AS) = Prepared for AS 1000
SensorMonitoring Unit
SMU12 = SMU 1200
Sensor combination
01 = FMM-O-M-0-CS1310-A-AS-0-0-0/-000 SMU1260-TU-00/-000
02 = FMM-P-L-0-CS1310-A-AS-0-1-0/-000 SMU1260-TU-00/-000
Customer modification number
000 = Customer modification number
*Type defined in sensorFMS Seriesnumber
combination Dimensions FMS-FMM-O
Items supplied
1 FluidMonitoring System FMS
1 Power supply connection cable, L = 5m
Dimensions
Technical Documentation, consists of: FMS-FMM-O
1 Installation and Maintenance Instructions FMS
1 Operating and Maintenance Instructions SMU 1200
1 Operating and Maintenance Instructions AS 1000
1 Calibration certificate of the CS1000
Upon receiving the FMS check it for any damage in transit. Do not put the FMS into operation unless it is in perfect condition. Report any damages in transit to the
transport company or the responsible agent immediately. Do not put the unit into operation.
FMS Series Dimensions FMS-FMM-O
Dimensions Dimensions FMS-FMM-O

FMS-FMM-O
Dimensions FMS-FMM-P
FMS-FMM-P
Dimensions FMS-FMM-P
PN#02075860 / 04.15 / FSP1406-1622 B35

CTU 1000 Series
Contamination Test Unit
Overall dimensions CTU10xx = 1800mm x 985mm x 835mm
(height x width x length) CTU12xx = 1800mm x 910mm x 1140mm
Weight CTU10xx approx. 595 lbs (270 kg)
approx. 640 lbs (290 kg) (with ultrasonic)
CTU12xx approx. 685 lbs (310 kg)
Type Mobile (mounted on castors)
Description
Power Consumption 600 W (800 W with ultrasonic)
The HYDAC Cleanliness Test Unit CTU 1000 is designed to
determine the technical cleanliness especially present on minor Ambient Temperature 59 to 82F (15 to 28C)
contaminated components. Cleanroom Module
The CTU 1000 was developed due to increased demand for system Material of cleanroom polished stainless steel
cleanliness and for monitoring and optimizing the cleanliness, Filling with analysis via analysis cabinet
of smaller components during production, storage and system fluid
assembly. Control PC controlled with user-friendly software,
By determining the type, size and quantity of the contamination, rinse options and rinsing volume
quality standards can be checked and documented and the programmable
necessary steps towards optimization can be taken. Reservoir and Filtration Module
Membrane holder for 47 to 50 mm filter membranes
Applications Vacuum strainer for quicker filtration of the analysis fluid
Automotive suppliers Diffuser Distribution of analysis fluid on the
Gear box builders membrane
Engine builders Operating pressure -12 to 87 psi (-0.8 to 6 bar)
Suppliers of hydraulic and lubrication components Analysis fluid reservoir 2x 20 l (1x reservoir, 1x suction reservoir)
Reservoir change-over automatic
Benefits to You Filtration of Fine filtration according ISO 4406 min.
Cost reduction through lower production failure rates analysis fluid ISO 12/9
Identification and elimination of weak process steps Filter size, 2x LF BN/HC 60, 3 m (1xx0 series)
Optimization of both internal and external handling processes filtration rating 2x MRF-1-E/1, 1m (1xx1 series)
Establishing of cleanliness standards both internal and external Integrated drip tray 25 liter with drainage
Documentation of component cleanliness Services to be provided by operator*
Survey of fluid cleanliness and filtration concepts Compressed air Air Filtered (min. 5m) and dry compressed
air, max. 6 bar
Air flow rate: 60 l/min, Supply connection:
DN 7.2
Power Supply according to order
*not supplied
The information in this catalog relates to the operating conditions and
applications described. For applications or operating conditions not
described, please contact the relevant technical department. Subject to
technical modifications.
B36 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CTU 1 0 3 0 - K - Z - Z
Series
CTU = Contamination Test Unit
Model
1 = Analysis cabinet (clean room)
Installation Size
0 = Dimensions analysis cabinet: 300mm x 768mm x 365mm (effective height x width x length)
2 = Dimensions analysis cabinet: 460mm x 768mm x 650mm (effective height x width x length)
Analysis
3 = Version 2011 with ConTes software, 1um filtration and automatic pressure control
4 = Version 2014 with interior air extractor for clean box, quick coupling valves, compression door lock,
ball valve (2/3 way) in front of membrane holder and for CTU12xx series - swivel arm for monitor
Analysis Fluid
0 = Solvent A III Class (Flashpoint > 60C, lower explosion limit > 0.6 Vol.%)
1 = Water with surfactants, admissible pH-range 6 to 10, no deionized / demineralized water
Supply Voltage
K = 120 V AC / 60Hz / 1 Phase USA / CDN
M = 230 V AC / 50Hz / 1 Phase Europe
N = 240 V AC / 50Hz / 1 Phase UK
Extraction Process
Z = Rinsing (medium pressure)
U = Rinsing (medium pressure) plus ultrasonic
Z = standard
R = external rinsing connections 6mm, between the hand holes
Note: Analyzing Fluid not supplied with unit - G60 Analyzing Fluid, 30L; PN 03205511
Dimensions
CTU10XX CTU12XX
PN#02075860 / 04.15 / FSP1406-1622 B37

CTM-SC Series
Contamination Test Module Supply & Control
Special Features
Analysis fluid can be pulsed if required
Adjustment of compressed air
Filling and drainage connection
Control and monitoring of CTM-E modules
Automatic pressure setting using software
Description User-programmable extraction procedure
The Contamination Test Module CTM is a modular system

designed to analyze the technical cleanliness of components. Solid Technical Specifications
contamination is washed off the surface of the component, samples Overall dimensions 1.8m x 0.9m x 0.8m
are taken from the fluid and are subsequently analyzed using (height x width x length)
membranes. Housing material S235JR powder-coated
The Contamination Test Module CTM-SC is the central module of the Coupling connection CPC coupling
CTM series. It serves as the fluid supply and the control of the entire
Ambient Temperature 59 to 82F (15 to 28C)
extraction processes and contains the graphical user interface.
Weight 551 lbs (250 kg) (empty)
Reservoir, test fluid 2 x 5.3 gal (20 l)
Applications (1 x reservoir, 1 x collection tank)
Automotive and supplier industry Reservoir switch-over Automatic
Gear and engine builders Filtration of analysis fluid Fine filtration to ISO4406 min. 12/9
Mobile hydraulics Filter size 2x MRF-1-E/1, 1 m
Production of hydraulic / lubrication system components
Drip tray, integral 6.6 gal (25 l) with drain
Aircraft industry
Compressed air supply Nipple DN 7.2
Compressed air supply Maximum 87 psi (6 bar),
Benefits to You (provided by customer) Air flow rate: 15.9 gpm (60 lpm)
Reduction in costs as a result of fewer production failures Dry and pre-filtered to 5 m
Identification and elimination of weak process steps Electrical Data
Reduction in start-up breakdowns
Supply voltage according to order
Optimization of internal and external processes
Power consumption 600 Watt; 800 Watt with ultrasound
Documentation of the technical cleanliness of components
Protection class to DIN IP 54
40050
B38 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CTM SC 100 0 - M
Series
CTM = Contamination Test Module
Model
SC = Supply and control
Series
100 = Standard
Analysis Fluid
Supply Voltage
O = 240 V AC / 50Hz / 1 Phase Austrialia
P = 100 V AC / 50Hz / 1 Phase Japan
Items supplied
CTM-SC
- incl. monitor and monitor bracket
- PC with Windows operating system
- PLC
- Keyboard with touchpad
- Foot switch
- CTM-SC Software
Dimensions
70.1
(1780)
53.5
(1358)
31.5 35.2
(800) (894)
Dimensions are inches (mm) and for general information only, all critical dimensions should be verified by requesting a certified print.
PN#02075860 / 04.15 / FSP1406-1622 B39

CTM-EB Series
Contamination Test Module Extraction Box
Overall dimensions EB1200:
(height x width x length) min. 1.50 ... max. 1.75 x 1.20 x 0.90 m
EB1400:
min. 1.50 ... max. 1.75 x 1.85 x 0.90 m
EB1600:
min. 1.55 ... max. 1.80 x 1.10 x 0.90 m
EB2000:
min. 1.70 ... max. 1.95 x 1.40 x 1.10 m
Housing material S235JR powder-coated
Ambient Temperature 59 to 82F (15 to 28C)
Working height adjustment electrical
Weight when empty CTM-EB 12xx: ~200 kg
CTM-EB 14xx: ~240 kg
Description Coupling connection CPC Coupling
The Contamination Test Module CTM is a module system designed
Filtration of analysis fluid Fine filtration to ISO4406 min. ISO 12/9
to analyze the technical cleanliness of components. Particle
contamination is removed from the surface of the component, Filter size 3x MRF1-E/1, 1 m
samples are taken from the washing fluid and are subsequently Extraction Cabinet (clean box)
analyzed using membranes. Material of Clean Box Polished stainless steel 1.4301
The extraction module CTM-EB is designed for spray extraction in Maximum load capacity EB1200: 69 lb (31.5 kg)*
conjunction with the CTM-SC. EB1210: 220 lb (100 kg)
EB1400: 220 lb (100 kg)*
EB1410: 331 lb (150 kg)
Applications EB1600: 220 lb (100 kg)*
Automotive and supplier industry EB1610: 331 lb (150 kg)
Transmission and engine builders EB1800: 331 lb (150 kg)*
Mobile hydraulics EB1810: 331 lb (150 kg)
Manufacture of hydraulic and lubrication system components EB2000: 220 lb (100 kg)*
EB2010: 331 lb (150 kg)
Aircraft Industry
EB4600: 364 lb (165 kg)*
EB4610: 331 lb (150 kg)
Advantages *for evenly distributed load, no point load
Reduction in costs as a result of fewer production failures Opening of cover electrical
Identification and elimination of weak process steps Membrane holder For 1.85 (47 mm) filter membranes
Reduction in start-up breakdowns Electrical Data
Optimization of internal and external processes Supply voltage according to order
Documentation of the technical cleanliness of components
Power consumption 400 Watt
Protection class to IP 54
DIN 40050
B40 PN#02075860 / 04.15 / FSP1406-1622

Model Code
CTM EB 12 0 0 - M - Z - Z /
Series
CTM = Contamination Test Module
Model
EB = Extraction Box
Dimensions of analysis cabinet (average height x width x depth)
12 = 18.5 (470 mm) x 30.3 (770 mm) x 25.6 (650 mm)
14 = 15.7 (400 mm) x 55.1 (1400 mm) x 15.7 (400 mm)
16 = 28.0 (710 mm) x 27.6 (700 mm) x 24.4 (620 mm)
20 = 33.9 (860 mm) x 35.4 (900 mm) x 35.4 (900 mm)
46 = 22.4 (570 mm) x 69.7 (1770 mm) x 25.6 (650 mm)
Execution of load
0 = standard
1 = heavy
Analysis Fluid
Supply Voltage
O = 240 V AC / 50Hz / 1 Phase Austrialia
P = 100 V AC / 50Hz / 1 Phase Japan
Extraction method
Z = spray, medium pressure
Supplementary details
Z = standard
Modifications
= without modifications
Items supplied
CTM-EB
Accessory - CTM-EB Disk Accessory - Angled Bracket

1200 = Part. No. 3439102
2000 = Part. No. 3422445 1
3 3
4
2
Item Designation
1 Angled bracket light duty
2 Angled bracket medium duty
3 Angled bracket heavy duty
1 1 Accessory - Polished Rack
1
Item Designation
1 Disk
2 Guide rod (available in different lengths)
3 Clamping rod (available in different lengths)
Y-shaped Bracket Supplied with the CTM-EB 1200.
PN#02075860 / 04.15 / FSP1406-1622 B41

Dimensions B T
CTM-EB overall
H4
H3
H2
H1
CTM-EB B T H1 H2 H3 H4
43.7 36.2 38.8 to 48.6 47.0 to 54.9 59.5 to 69.3 84.6 to 94.5
12xx
(1110) (920) (985 to 1235) (1195 to 1395) (1510 to 1760) (2150 to 2400)
72.0 36.2 37.6 to 47.4 45.0 to 54.9 59.5 to 69.3 70.9 to 80.7
14xx
(1830) (920) (955 to 1205) (1145 to 1395) (1510 to 1760) (1800 to 2050)
43.7 36.2 40.2 to 50.0 50.0 to 59.8 61.4 to 71.3 84.6 to 94.5
16xx
(1110) (920) (1020 to 1270) (1270 to 1520) (1560 to 1810) (2150 to 2400)
64.2 42.1 40.2 to 50.0 45.3 to 55.1 62.6 to 72.4 93.5 to 103.3
18xx
(1630) (1070) (1020 to 1270) (1150 to 1400) (1590 to 1840) (2375 to 2625)
55.1 45.3 39.4 to 52.8 48.6 to 58.5 42.5 to 76.0 96.5 to 106.3
20xx
(1400) (1150) (1000 to 1340) (1235 to 1485) (1080 to 1930) (2450 to 2700)
90.6 36.2 39.0 to 48.8 46.5 to 56.3 59.0 to 69.0 86.6 to 96.5
46xx
(2300) (920) (990 to 1240) (1180 to 1430) (1500 to 1750) (2200 to 2450)
Dimensions of Extraction Cabinet (Clean Box)
B
H3
H2 H1
E E
T
CTM-EB B T H1 H2 H3 E
12xx 30.3 (770) 25.6 (650) 11.0 (280) 18.5 (470) 21.5(545) 2 x 7.1 (180)
14xx 55.1 (1400) 15.7 (400) 11.0 (280) 15.7 (400) 17.1 (435) 3 x 7.1 (180)
16xx 26.4 (670) 24.4 (620) 23.4(595) 27.6 (700) 30.1 (765) 2 x 9.0 (230)
18xx 47.2 (1200) 30.7 (780) 10.6 (270) 17.7 (450) 23.8 (605) 2 x 7.1 (180)
20xx 35.4 (900) 35.2 (895) 26.8 (680) 31.5 (800) 37.8(960) 2 x 9.0 (230)
46xx 69.7 (1770) 25.6 (650) 14.2 (360) 22.4 (570) 24.2 (615) 4 x 9.0 (230)
B42 PN#02075860 / 04.15 / FSP1406-1622

Dimensions
CTM-EB 1200 CTM-EB 1400
35.4
47.2 (900)
(1200)
72.8 35.4
(1850) (900)
min. 70.9 (1800) - max 80.7 (2050)

min. 84.6 (2150) - max 94.5 (2400)
min. 59 (1500) - max 69 (1750)

min. 59 (1500) - max 69 (1750)
CTM-EB 1600 CTM-EB 2000
43.3 35.4 55.1 43.3

(1100) (900) (1400) (1100)
min. 103 (2615) - max 122.8 (2865)
min. 84.6 (2150) - max 94.5 (2400)
min. 61 (1550) - max 70.9 (1800)
min. 67 (1700) - max 76.8 (1950)
PN#02075860 / 04.15 / FSP1406-1622 B43

MM Series
Measuring Microscopes
Description Ordering Information

This microscope is designed specifically to be used for measuring MM-S5-P Standard eyepiece
contamination particles in oil samples on filter membranes. All 110 V 60 Hz powered light source
models include coarse and fine focusing adjustments, as well as both MM-S5-P-U Standard eyepiece
X and Y directional slide table adjustments to make focusing and 110 V 60 Hz powered light source
positioning the subject simple, even at maximum magnification. CCD camera with LPT-1 port for
There is a rotating lens holder with 3 achromatic objective lenses connection to laptop or PC
with magnifications of 4x, 10x, and 20x. The micrometer eyepiece MM-KKE-P-C-U Triocular eyepiece
provides an additional 10x magnification resulting in 40x, 100x, 110 V 60 Hz external cold light illumination
and 200x magnifications. The measuring scale on the eyepiece CCD camera with LPT-1 port for
has a scale division of 1 mm in 100 parts, allowing measurement of connection to laptop or PC
particles at all three magnifications.
These units come with an integrated plug-in light source that
provides sufficient illumination, even at maximum magnification.
The optional CCD digital camera attaches to the eyepiece and
transfers images to a PC via a USB connection, making it easy to
capture and transmit images from the microscope.
MM-S5-P, MM-S5-P-U, & MM-KKE-P-C-U
Huygens Eyepiece 10 x M
Achromatic Lens 4x, 10x, 20x
Magnification 40x, 100x, 200x
Supply Voltage 110 V 60 Hz
MM-S5-P-U & MM-KKE-P-C-U (only)
Image Digitization CCD-Camera
Video System PAL color system
Resolution horiz. 460 lines, vert. 400 lines
Image Processing Video capture unit
PC interface LPT 1 port
System Requirements min. Pentium 100 Mhz., Windows 95
B44 PN#02075860 / 04.15 / FSP1406-1622

FAS Series
Fluid Analysis Service
Oil Analysis Reports:

Each Fluid Analysis Kit contains:
Clean Sample Bottle
Component Registration Form (CRF)
Packaging for mailing sample
Prepaid Fluid Analysis Service
Choice of three ISO 17025 A2LA accredited laboratories to send the
samples. Addresses are included on the Component Registration
Form
A ll locations are within 48 hours ground transit from nearly
anywhere in the continental United States
Results returned within 24-48 hours after lab receipt of the test
samples
Fast email or fax notification of high severity results
A Component Registration Form (CRF) is included with each sample
bottle kit, but it only needs to be filled-out the first time each piece of
equipment is sampled or to make changes. After the initial sample,
the CRF information is stored under the Unit ID #.
Sample results will be e-mailed to the e-mail address supplied
on the CRF. Additionally, a Username and Password will be
emailed to each report recipient who provides an e-mail address
on the Component Registration Form (CRF). This feature
allows multiple users to view the reports simultaneously.
Additional Oil Analysis Tests are available; contact factory for information The Username and Password provides the recipient with access to
www.eoilreports.com where a personal internet account has been
set-up. From this site, the full sample report with the capability of
graphing and trending analysis is available online as well as the
complete testing history is securely stored.
HYDAC Canada
Fluid Analysis Services (Canada Customers Only)
Contamination Analysis
Premium Oil Sample Testing Test Kit Part Number: 02552392 (single); 02552390 (pack of 10)
Test Kit part number: 02702060 (includes a box of 10 sample bottle kits) This kit identifies contamination before it hampers production and
shortens component life and includes:
Oil sample analysis for standard mineral hydraulic and lube oil
includes the following tests: Particle Count
Water Content
S
pectrometals by ICP (24 Metals including Wear, Contaminant,
Additive & Multi-Source) D5185 Viscosity
Viscosity @ 40C (ASTM D445) Patch Test/Photo
Water % by Crackle (Karl Fischer if Crackle is Positive)
Total Acid Number TAN (ASTM D664) Total Conditioning Analysis Kit
Particle Count (as per ISO4406:1999 - 3 digit ISO code 4, 6, 14) Test Kit Part Number: 02552393 (single); 02552391 (pack of 10)
Test Kit part number: 02095151 (includes a box of 10 sample bottle kits),
the same as the above analysis as well as a photomicrograph Includes all the above tests PLUS it determines: additive; wear metal;
contaminant and oxidation levels. Tests included in this kit are:
Particle Count
Water Glycol Sample Testing: Water Content
Test Kit part number: 02702057 (includes a box of 10 sample bottle kits) Total Acid Number
This kit includes specific analysis parameters for the water to oil ratio Viscosity
of the Glycol. Karl Fischer Water is done and pH is tested instead Patch Test/Photo
of TAN. If the water concentration is tested out of specification to Spectrographic Analysis
the identified lubricant, the lab will give the current concentration
level and then make a recommendation for the acceptable water
concentration percentage range for the stated lubricant. The tests
Water Glycol Analysis Kit
included are as follows: Test Kit Part Number: 02550327
S pectrometals (24 Metals by ICP including Wear, Contaminant, This kit is designed exclusively for water glycol systems.
Additive & Multi-Source) D5185 Contamination, water content and viscosity are monitored. Tests
Viscosity @ 40C ASTM D445 included:
Water by Karl Fischer in PPM ASTM D1744 Water Content
pH (If a Standard Mineral Oil is Identified, then TAN is done) Viscosity
ISO Particle Count (as per ISO4406:1999 - Patch Test/Photo
3 digit ISO code 4, 6, 14) Estimated ISO 4406 cleanliness code
PN#02075860 / 04.15 / FSP1406-1622 B45

FASH Series
Fluid Analysis Sets
Features and Benefits

Compatible with hydraulic and lube oils
Provides results on site in a matter of minutes
Determines solid contamination levels in hydraulic systems
Includes all necessary equipment in a single lightweight case
Applications
P
erform quick on-site determination of contamination levels
of solid particulate
Supplement on-site laboratories
Use as a tool to demonstrate need for improved filtration
Applicable standards
ISO 4405 / 4406 / 4407
Gravimetric methods for determining the amount of
contamination in hydraulic fluids.
Description Ordering Information

The Fluid Analysis Set from HYDAC provides the necessary tools Part Number: 02086847
to determine levels of solid particulate contamination present in a
particular fluid sample. Using the vacuum pump contained in the kit,
the fluid sample is drawn through a membrane patch. The residual
dirt left on the patch is viewed under a microscope and compared to
photos of known contamination levels in the HYDAC Contamination
Handbook (included) for a visual assessment.
Items Included in the Kit Replacement Parts

Quantity Description Description Part Number
1 Molded Carry Case Molded Carry Case 02701962
1 Microscope 100x Microscope 100x 02701951
1 Vampire Pump Vampire Pump 02701961
1 Funnel Funnel 02701960
1 Forceps Rubber Tubing Hose-1/4 02701958
1 Rubber Tubing Hose-1/4 Forceps 02701953
5 Plastic Petri Dish Plastic Petri Dish 02701955
5 38mm Sample Bottles 4 oz 38mm Sample Bottles 4 oz 02701959
1 Pen Light for Microscope 0.8 Millipore Patches 02701952
100 (0.8) & (5.0) Millipore Patches 5.0 Millipore Patches 02701997
5 Solvent Filters Solvent Filters 02701957
5 Syringes 30ml Syringes 30ml 02701956
B46 PN#02075860 / v2 10.15 / FSP1406-1622

DIAGNOSTICS
Diagnostic Monitoring
These units are designed for data capturing simple measurements (pressure,
temperature, and flow rate) in hydraulic and pneumatic systems. Typical
applications extend primarily to maintenance and servicing, troubleshooting
and test stands, as well as, quality inspections.
PN#02075860 / 04.15 / FSP1406-1622 C1

DIAGNOSTICS
HMG 3010 Series
Portable Data Recorder & Diagnostic System
Measuring 4 input sockets (channels A-H) for connecting up
inputs to 8 analog sensors or up to 4 SMART sensors
1 input socket with 2 digital inputs (channel I-J)
and one voltage input of -10 V to + 10 V (shown on
channel H)
Sensors are connected using standard M12x1
connectors (5 pole)
Channel A, B, E, HSI ( 0.1 % FS max.)
F, G (Accuracy) 4 to 20 mA ( 0.1 % FS max.)
0 to 20 mA ( 0.1 % FS max.)
0 to 4.5 V ( 0.1 % FS max.)
0 to 5 V ( 0.2 % FS max.)
0 to 10 V ( 0.1 % FS max.)
0.5 to 4.5 V ( 0.1 % FS max.)
0.5 to 5.5 V ( 0.1 % FS max.)
1 to 5 V ( 0.2 % FS max.)
1 to 6 V ( 0.2 % FS max.)
Channel C and D HSI ( 0.1 % FS max.)
(Accuracy) 4 to 20 mA ( 0.1 % FS max.)
0 to 20 mA ( 0.1 % FS max.)
0 to 4.5 V ( 0.1 % FS max.)
0 to 5 V ( 1.0 % FS max.)
0 to 10 V ( 0.5 % FS max.)
0 to 50 V ( 0.1 % FS max.)
0.5 to 4.5 V ( 0.1 % FS max.)
Description 0.5 to 5.5 V ( 1.0 % FS max.)
The HMG 3010 data recorder is a portable unit for simple 1 to 5 V ( 1.0 % FS max.)
measurement and data capturing tasks involving hydraulic and 1 to 6 V ( 0.5 % FS max.)
pneumatic systems. Applications extend primarily to maintenance Channel H HSI ( 0.1 % FS max.)
and servicing, troubleshooting and test stands, as well as, quality (Accuracy) 4 to 20 mA ( 0.1 % FS max.)
inspections. 0 to 20 mA ( 0.1 % FS max.)
0 to 4.5 V ( 0.1 % FS max.)
The HMG 3010 can concurrently evaluate signals from up to 10
0 to 5 V ( 0.2 % FS max.)
sensors. The unit features 5 input jacks for connecting the sensors;
0 to 10 V ( 0.1 % FS max.)
if necessary this number can be doubled using a Y adapter for
0.5 to 4.5 V ( 0.1 % FS max.)
measurement operations involving more than 5 sensors. HYDAC
0.5 to 5.5 V ( 0.1 % FS max.)
offers matching HSI sensors (HSI = HYDAC Sensor Interface)
1 to 5 V ( 0.2 % FS max.)
for pressure, temperature and flow rate which are automatically
1 to 6 V ( 0.2 % FS max.)
recognized by the HMG 3010. Standard HYDACs and other sensors
-10 to +10 V ( 0.5 % FS max.)
without HSI can also be used.
Channel I and J Frequency range: 1 to 30 000 Hz
(Accuracy) ( 0.1 % FS max.)
Features Switch / switch-back threshold: 2 V / 1 V
Simple, user-friendly operation max. input voltage: 50 V
Practical, robust design Differential A-B
Large, full-graphics color display channels C-D
Differential channel for flow rate measurement
Quick and independent basic setting of the instrument through
orifice (shown on channel B)
the use of automatic sensor recognition
Up to 10 sensors can be connected simultaneously Measuring rate 0.1 ms, max. 2 analog input channels
Up to 32 measurement channels can be displayed at a time (dependent on 0.2 ms, max. 4 analog input channels
the number of 0.5 ms, all 10 input channels
Measuring rates up to 0.1 ms
active channels) 1.0 ms, for SMART sensors
Extended voltage measurement -10 to +10 V and 0 to 50 V
Can be connected to a CAN bus Resolution 12 bit
Very large data memory for archiving measurement curves At least 100 measurement curves, each with up to
Various measurement modes: Memory
500,000 measured values
Normal measuring Display 3.5 color display, 7 segment display
Fast curve recording
Long term measuring Interfaces 1 USB, 1 serial port
4 independent triggers, can be logically linked
CE Mark EN 61000-1/2/3/4
PC connection
- USB Safety EN 61010
- RS 232
Convenient visualization, archiving and data processing using the Safety type IP40
HMGWIN 3000 and CMWIN software supplied
Environmental Operating temperature: 32 to 122 F (0 to 50 C)
conditions Storage temperature: -4 to 140 F (- 20 to 60 C)
Rel. humidity: 0 to 70 %
Weight 2.4 lb (1100)
C2 PN#02075860 / 04.15 / FSP1406-1622

DIAGNOSTICS
Model Code
HMG 3010 - 000 - US
Operating Manual & Documents
US = English
Connections
A-E, B-F, 4 sensor input sockets each with two measurement channels (channel A-D or E-H) to connect up to 8* analog sensors or up to 4
C-G & D-H SMART sensors, e.g. for pressure, temperature or flow rate sensors
*The four input sockets can be doubled, if required, by plugging in Y adapters (ZBE 38)
D/H For connection to CAN-bus:
For connection to CAN-bus, use connection adapter ZBE 3010 (see Point 6.5)
Caution! When connecting to CAN-bus, a Y-adapter cannot be used on this input socket.
I/J 1 input socket for: 2 digital signals, e.g. for frequency or speed measurements (channel I, J)
DC IN Female jack for power supply
USB 1 USB connector for PC communication
RS232 1 serial interface for PC communication
E F G H DC IN J
A B C D USB I
RS232
Dimensions
9.6 1.35
(244) (34.4)
6.8 3.1
6.4 (79.5)
(173) (163.4)
M4x8
4 Places
PN#02075860 / 04.15 / FSP1406-1622 C3

DIAGNOSTICS
Function
C lear and graphical selection menus guide the operator simply
to all the instrument functions available. A navigation pad on the
keypad ensures rapid operation.
The HMG 3010 can monitor signals from up to ten sensors
simultaneously. For this there are 5 robust standard input
sockets. By using Y adapters the number of inputs can be
doubled individually to make a total of between 6 and 10.
Up to 8 sensors can be connected to 4 of these input sockets:
- 8 sensors (e.g., for pressure, temperature, and flow rate) with
special digital HSI interface (HYDAC Sensor Interface); the basic
device settings (measured variable, measurement range, and
unit) are made automatically.
- 8 standard analog sensors with current and voltage signals
- 4 Condition Monitoring sensors*) (SMART sensors); again, the
basic device settings are made automatically.
Frequency measurements, counter functions, or triggers for
data logging can be implemented via the fifth input socket with 2 M
easured values, curves, or texts are visualized on a full-
digital inputs. graphics color display in different selectable formats and
For extended voltage measurement, the HMG 3010 offers the display forms.
possibility of recording signals of 0 .. 50 V on two inputs and a
signal of -10 .. +10 V on one input (e.g. proportional valve control).
The connection to a CAN bus in conjunction with the CAN
adapter ZBE 3010 makes it possible to record CAN messages
(e.g., motor speed, motor oil pressure) in combination with
measurement data from the hydraulic system.
HYDAC CAN bus sensors connected directly to the CAN adapter
can be parameterized using the HMG 3010 (node ID and baud
rate)
All input channels can operate simultaneously at a measurement
rate of 0.5 ms (1.0 ms for SMART sensors). To record highly
dynamic processes, 2 analog inputs are capable of recording
measured values of 0.1 ms.
The most impressive function of the HMG 3010 is its ability
to record dynamic processes online, i.e., in real-time, as a
measurement curve and render them as graphs in the field.
N
umerous useful and easy-to-use auxiliary functions are
available, e.g., zoom, ruler tool, creating differential value graphs,
and individual scaling, particularly for use when analyzing the
recorded measurement curves.
T he data memory for recording curves or logs can hold up to

500,000 measured values. At least 100 such full length data
records can be stored in an additional archive memory.
For specific, event-driven curves or logs, the HMG 3010 has four
independent triggers, which can be linked together logically.
It is also possible to determine differential values between
different input signals from sensors. Particularly when measuring T
he HMG 3010 communicates with a PC via the built-in USB port
flow rate by means of differential pressure measurement across or RS 232 port.
a measuring orifice, the accuracy can be significantly improved
by using a stored calibration curve. To generate such calibration HMGWIN 3000
curves, the HMG 3010 has an easy-to-use recording function.
User-specific instrument settings can be stored and re-loaded The HYDAC PC software HMGWIN 3000 is also supplied with the
at any time as required. This means that repeat measurements instrument. This software is a convenient and simple package for
can be carried out on a machine again and again using the same analyzing and archiving curves and logs which have been recorded
instrument settings. using the HMG 3010, or for exporting the data for integration into
other PC programs, if required. In addition it is also possible to
operate the HMG 3010 directly from the computer. Basic settings can
be made, and measurements can be started online and displayed
directly on the PC screen in real-time as measurement curves
progress.
C4 PN#02075860 / 04.15 / FSP1406-1622

DIAGNOSTICS
CMWIN
The HYDAC software CMWIN is also supplied with the instrument.
This software enables you to communicate directly with SMART
sensors* connected to the HMG 3010 from your PC.
Both programs can be run on PCs with Windows Vista / XP / 2000
and Windows 7 operating systems.
*SMART sensors (Condition Monitoring Sensors) are a generation
of sensors from HYDAC which can provide a variety of different
measured values.
Some examples of the numerous useful additional functions:
T
ransfer and archiving of measurements recorded using the
HMG 3010.
Display of the measurements in graph form or as a table.
O
verlay of curves, for example to document the wear of a
machine (new condition/current condition)
Zoom function:
U
sing the mouse, a frame is drawn around an interesting section
of a measurement curve, which is then enlarged and displayed.
U sing mathematical operations (calculation functions, filter
functions) new curves can be added.
S nap-shot function: comparable to the function of a digital
camera, a picture can be taken immediately of any graph and
saved as a jpg file.
A professional measurement report can be produced at
the click of a mouse: HMGWIN 3000 has an automatic layout
function. Starting with a table of contents, all recorded data,
descriptions, and graphics and/or tables are combined into a
professional report and saved as a pdf file.
Online function: Start, record, and display measurements in
real-time (similar to the function of an oscilloscope).
Fig.: Zoomed section of measurement curve

A
ccurate measurement of the curves using the ruler tool (time
values, amplitude values, and differentials)
C
hange of axis assignment of the recorded measurement
parameters in graph mode (e.g. to produce a p-Q graph )
Individual comments and measurement information can be added

to the graph
PN#02075860 / 04.15 / FSP1406-1622 C5

DIAGNOSTICS
Diagnostic Unit Flow Sensor with HSI (HYDAC Sensor Interface)
Model Code Description Part No. Model Code Description - g/min (l/min) Part No.
HMG 3010-000-US Includes: 922938 Aluminum
HMG 3010-000 with Manual EVS 3108-H-0020-000 0.26 to 5.28 (1.2 to 20) 00909405
Battery Set & Charging Unit
EVS 3108-H-0060-000 1.59 to 15.9 (6 to 60) 00909293
HMGWIN & CMWIN software w/
USB cable EVS 3108-H-0300-000 3.96 to 79.3 (15 to 300) 00909404
EVS 3108-H-0600-000 10.6 to 159 (40 to 600) 00909403
Stainless Steel
Pressure Transducer with HSI EVS 3118-H-0020-000 0.26 to 5.28 (1.2 to 20) 00909409
(HYDAC Sensor Interface)
EVS 3118-H-0060-000 1.59 to 15.9 (6 to 60) 00909406
Model Code Description Part No. EVS 3118-H-0300-000 3.96 to 79.3 (15 to 300) 00909408
HDA 4748-H-0009-000 -14.5 to 130.5 psi (-1 to 9 bar) 00909429 EVS 3118-H-0600-000 10.6 to 159 (40 to 600) 00909407
HDA 4748-H-0016-000 0 to 230 psi (0 to 16 bar) 00909425
HDA 4748-H-0060-000 0 to 870 psi (0 to 60 bar) 00909554
HDA 4748-H-0100-000 0 to 1450 psi (0 to 100 bar) 00909426 Temperature Transducer with HSI
(HYDAC Sensor Interface)
HDA 4748-H-0250-000 0 to 3625 psi (0 to 250 bar) 00909337
HDA 4748-H-0400-000 0 to 5800 psi (0 to 400 bar) 00909427 Model Code Description Part No.
HDA 4748-H-0600-000 0 to 8700 psi (0 to 600 bar) 00909428 ETS 4148-H-006-000 -13 to 212F (-25 to 100C) 923398
HDA 4778-H-0135-000 -14.5 to 135.5 psi (-1 to 9.34 bar) 00920755 ETS 4578-H-000 -13 to 212F (-25 to 100C) 920662
HDA 4778-H-0150-000 0 to 150 psi (0 to 10 bar) 00920663
HDA 4778-H-1500-000 0 to 1500 psi (0 to 103 bar) 00920757 Additional Sensors
HDA 4778-H-3000-000 0 to 3000 psi (0 to 207 bar) 00920756 Model Code Description Part No.
HDA 4778-H-6000-000 0 to 6000 psi (0 to 413 bar) 00920664 HDS 1000-002 RPM Sensor (plug M12x1) 2M
HDA 4778-H-9000-000 0 to 9000 psi (0 to 621 bar) 00920665 Includes HDS 1000 Reflector 00909436
Set (part no. 00904812)
HDS 1000 Reflective foil set
00904812
Reflector Set 25 pieces
SSH 1000 Sensor simulator for 2 HSI
Accessories (ideal for training purposes)
00909414
Model Code Description Part No.
USB Cable Connection to PC 6040585 HYDAC HSI sensors are part of a new plug and play, self-identifying
ZBE 30-02 cable for M12x1 - 6 6040851 sensor line. HSI sensors must be used with the HMG 500 and facili-
tate easy use with the HMG 3010. The HMG 3010 is capable of read-
ZBE 30-05 cable for M12x1 - 15 6040852 ing standard sensors as well as competitive models.
ZBE 34 M12x1 / Binder adapter 3236597
ZBE 35 M12x1 / Hirschmann adapter 3236601
ZBE 36 AS 1000 (Aqua Sensor) Adapter 909737
ZBE 38 M12 Y-adapter 3224436
(doubles the inputs)
Hydraulic Adaptor Set Adapter hose DN 2 / 1620/1620, 903083
(2 pieces each) 400mm and 1000 mm, pressure
gauge connectors 1620 / G1/4,
adapter 1615/1620, bulkhead
couplings 1620/1620
UVM 3000 Universal connection module 909752
for HMG 3010
Bag with carry strap 909795
Power Supply DC Charging unit for HMG 3010 6054296
ZBE 31 Car Charger for HMG 3010 909739
Pelican Case for HMG 3010 and accessories 2702730
Aluminum Case for HMG 3010 and accessories 6042959
CAN adapter
C AN adapter, required for

CAN bus operation (ordered
separately). ZBE 3010 CAN
adapter for HMG 3010
Part no. 921238
Additional accessories, such
as electrical and mechanical
connection adapters, power
supplies, etc. can be found
in the Accessories - Service
devices catalog section
C6 PN#02075860 / 04.15 / FSP1406-1622

OFFLINE FILTRATION SYSTEMS
Offline Filtration Systems

Todays hydraulic filter systems have seen a shift from reactionary to
preventative, and even predictive maintenance. Total system contamination
management begins with our Fluid Conditioning Products. These are
hydraulic oil filter systems for removing contaminants and water from
various types of hydraulic fluids. Our offline hydraulic oil filter systems
include both mobile filtration carts with and without contamination
monitoring units, stationary filtration systems from 1.3 gallon flow rates to
customizable kidney loop systems up to 140 GPM. Our dewatering units,
both vacuum dehydration and mass transfer systems offered and can
remove both free and dissolved water from fluids for any reservoir size at
various flow rates.
PN#02075860 / 04.15 / FSP1406-1622 D1

OF7 Series
Hand Held Portable Filter
Description Multi-Pass Filtration Efficiency Ratings for

A low noise vane pump is directly flanged to the electrical motor and Betamicron Elements (to ISO 4572)
fixed to an aluminum housing with a foot bracket. The suction line has B eta Ratios for differential pressures above the indicator trip
a cleanable wire screen strainer for pump protection. An AC motor is pressure are shown to demonstrate particle removal at high
standard, DC optional. differential pressures.
Beta Ratios for many competitive elements drastically deteriorate
Features at high differential pressure.
The OF7 is ideal for maintaining construction and agricultural
machinery, off-highway vehicles and trucks. It is equally useful for
servicing a wide variety of industrial equipment.
The standard OF7 incorporates a highly efficient Betamicron Betamicron BN Beta Ratio Data
spin-on filter element with a 10 m absolute rating. Elements with
Betamicron Absolute Terminal P Across
other ratings are available. Other features of the unit include:
Media Rating Filter Element
Relief valve in housing. 03 BN 3 200 43 psi
Static pressure gauge clogging indicator.
05 BN 5 200 43 psi
Element easily replaced with strap wrench.
The OF7S90 high viscosity unit features a motor with higher power, 10 BN 10 200 43 psi
a size 180 spin-on element as well as a special frame adapted to the 20 BN 20 200 43 psi
larger component sizes.
Applications
The portable OF7 filtration unit is a compact filter/pump device used Technical Specifications
for transferring and filtering hydraulic fluids. It can be used for:
Recommended Fluid Petroleum based oils.
Removing water from oil (Contact HYDAC for other applications.)
Changing oil in hydraulic systems.
Nominal Flow
Filling hydraulic systems with filtered oil. OF7S10 4gpm / 15 l/min
Off-line filtration of hydraulic systems with inadequate filtering OF7S90 4gpm / 15 l/min
capacity. OF7CM 2.5 gpm / 10 l/min
Flushing of small hydraulic systems Maximum Oil Temperature 180F / 80C
Viscosity Range
OF7S10 20-1600 SUS / 5-350 cSt
OF7S90 70-4600 SUS / 15-1000cSt
OF7CM 20-900 SUS / 5-200cSt
Max. Operating Pressure 50 psi / 3.5 bar
Weight 27.5 lb / 12.5 kg
Electrical Motor 110 VAC (0.25 HP / 0.18 KW) or
24 VDC (0.27HP / 0.20KW)
D2 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OF7 S 10 P 1 K 1 B 10 E - .
Series
OF7 = Hand Held Portable Filter
Type
S = standard CM = Standard with fluid condition monitoring
Code
10 = standard
90 = High Viscosity Option (only for OF7S type)
Seals
P = Nitrile (NBR) (standard)
Pump
1 = Vane Pump (standard)
2 = Pump for OF7S90 and OF7CM options
Electric Motor Voltage
K = 110 VAC, 60 Hz (standard)
AE60 = 120V / 60Hz / single phase (OF7S90 option only)
M = 220V / 60Hz / single phase
N = 440V / 60Hz / 3 phase
U = 24 VDC
D = pneumatic motor
Spin-on Filter Element Size
1 = Size 0160
2 = Size 0180 (OF7S90 option only)
Filter Element Material
B = Betamicron Low Collapse P = Paper A = Water Removal
Filtration Rating (microns)
03
05
10 BN - Absolute Filtration
20
10 P - Nominal Filtration
10 W - Water Removal
Type of Clogging Indicator
E = Pressure Gauge
Options
C1 = with Contamination Sensor (only for OF7CM unit)
For replacement element part numbers, please see Section E - REPLACEMENT ELEMENTS of this catalog.
Model Codes Containing RED are non-standard items Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.
Dimensions
10.87
(276)
14.37
(365)
14.41
(366) 14.37
(365)
21.26
(540)
PN#02075860 / 04.15 / FSP1406-1622 D3

OFCD-BC Series
Compact Dual Stage Filtration System Basic Cart
Applications
Supplementing continuous filtration by system filters
Cleaning up a hydraulic system following component replacement
Filtering new fluid before it is put into service
Transferring fluid from storage tanks and drums to system
reservoirs
Description
The HYDAC Basic Cart Mobile Filter System is a compact, self- Technical Specifications
contained, light-duty filtration system equipped with high Flow Rating: 10 gpm (37.9- L/min) max
efficiency, high capacity elements capable of removing particulate Maximum Viscosity: 1000 SUS (216 cSt)
contamination and/or water quickly, conveniently and economically.
It is perfect for cleaning up existing systems as well as for pre- Hose Pressure Rating: 30 psig (2.0 bar) @ 150F (65.6C)
filtering new fluids, since new fluids often have contamination levels Full vacuum @ 150F (65.6C)
significantly higher than that recommended for most hydraulic Fluid Temperature: 25F to 150F (-4C to 65C)
systems. Bypass Valve Setting: Cracking: 25 psi (1.7 bar)
The filtration systems compact, lightweight design with replaceable Material: Element Case: Aluminum
element cartridge and reusable bowl, minimizes landfill waste. Seal Material: Buna N
Element service is easily accomplished through the top-ported filter
housings. The OFCD-BC includes a drip pan to help catch any oil Compatibility: All petroleum based hydraulic fluid.
before it falls to the ground. The dual filter assembly allows for water Contact factory for use with other fluids
and particulate removal or staged particulate contamination removal. Motor: 115 VACSingle phase 1 hp
Weight: 102 lbs. (46.3 kg)
Features
C ompact size, easily transported Replacement Elements
Top-ported filter provides easy element service Model Code Part No.
Bar-type Dirt Alarm indicates when filter elements require a
ELEMENT OFCDBC 003 02099361
change
Hoses and connection tubes included ELEMENT OFCDBC 005 02099362
Drip pan catches oil before it falls to the ground ELEMENT OFCDBC 010 02099363
ELEMENT OFCDBC 020 02099364
ELEMENT OFCDBC AM 02099365
D4 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFCD-BC - 1 - 09 MX10 - MX05 - B - 10
Series
OFCD-BC = Compact Dual Stage Filter System Basic Cart
Number of Elements
1 = One 9 element per housing
Element Length
09 = One 9 element supplied per housing
Element Size (BN only - AM has no rating) (microns)
MX03, MX05, MX10, MX25 = Betamicron Absolute Filtration Rating (x(c) 1000)
MXAM* = Aquamicron Water Removal
MX03, MX05, MX10, MX25 = Betamicron Absolute Filtration Rating (x(c) 1000)
MXAM* = Aquamicron Water Removal
Seals
B = Buna
Pump
10 = 10 gpm
Voltage
(Omit) = 115 VAC 60 Hz
A = 230 VAC 60 Hz
B = 230 VAC 50 Hz (flow rate reduced to 8gpm; no plug supplied)
*Aquamicron media should be in the first filter housing followed by the BN media in the second housing.
Dimensions
40.08
(1018)
18.62
(473)
16.50
(419)
PN#02075860 / 04.15 / FSP1406-1622 D5

OFCS & OFCD Series
Single & Dual Stage Filtration Systems
Hydraulic Schematics
OFCS Series
OFCS
OFCD Series
OFCD
Description Applications
The OFCS and OFCD Series are compact, self-contained filtration Supplementing continuous filtration by system filters
system equipped with high efficiency, high capacity elements Cleaning up a hydraulic system following component replacement
capable of removing particulate contamination and/or water quickly, Filtering new fluid before it is put into service
conveniently and economically. It is perfect for cleaning up existing Transferring fluid from storage tanks and
systems as well as for prefiltering new fluids, since new fluids often drums to system reservoirs
have contamination levels significantly higher than that recommended
for most hydraulic systems.
The most attractive feature of the new OFCS and OFCD Series is the
significant reduction in noise, being reduced from 91 decibels to 72 Flow Rating 7 gpm max or 14 gpm max
decibels at full load. Additional improvements include a modular base Maximum Viscosity 1000 SUS (216 cSt)
that eliminates hoses and fittings between components, a drip pan, Higher viscosity version available.
and easier element servicing. Hose Pressure Rating 30 psig (2.0 bar) @ 150F (65.6C)
The OFCS single filtration unit can remove either water or particulate Full vacuum @ 150F (65.6C)
contamination. The OFCD dual filtration unit can be used to remove Maximum Operating -20 to 150F (-29 to 65C)
both water and particulate contamination, or for staged particulate Temperature
contaminant removal.
Bypass Valve Setting Cracking: 30 psi (2 bar)
Material Manifold and cap: Cast aluminum
Features Element case: Steel
M odular base eliminates hoses between components and Compatibility All petroleum based hydraulic fluid. Contact
minimizes leakage factory for use with other fluids.
Base-ported filter provides easy element service from the top cap Motor 115 V AC Single phase 3/4 hp (7 gpm) or
Cleans up oil faster 7 gpm and 14 gpm models available 1-1/2 hp (14 gpm)
Ten-foot hose and extension tubes included Weight - lbs (kg) OFCS OFCD
Viton available (1 dia. for 7 gpm; 1.25 dia. for 14 gpm) 7 gpm 190 (86) 220 (100)
Drip pan catches oil before it falls to the ground 14 gpm 197 (89) 227 (103)
Integral suction strainer protects pump
Off-line stationary system available
D6 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFCD - 27 - BN 10 - BN 10 - B - 14 - A - G2187.
Series
OFCS = Single Filter System
OFCD = Dual Filter System
Pneumatic Option
(omit) = Electric motor (standard)
P = Pneumatic motor only
Element Length
1-09 = One 9 Element Supplied
2-09 = Two 9 Elements Supplied (must be same micron rating)
3-09 = Three 9 Elements Supplied (must be same micron rating)
18 = One 18 Element Supplied
27 = One 27 Elements supplied
Filter Media
BN = Betamicron Low Collapse
AM* = Aquamicron Water Removal
G = Betamicron GeoSeal
Filtration Rating (BN only - AM has no rating) (microns)
3
5 Betamicron (BN/HC)

10 Absolute Filtration Rating

(x(c) 1000)
20
Filter Media (OFCD only)
Filtration Rating (BN only - AM has no rating) (microns) (OFCD only)
3

10 Absolute Filtration Rating

(x(c) 1000)
20
Seals
B = Buna N
V = FPM
Pump Size
07 = 7 gpm
14 = 14 gpm
Voltage
(omit) = 115 VAC 60HZ
A = 230 VAC 60HZ
B = 460 VAC 60HZ/3PH
C = 230 VAC 50HZ
Options (High Viscosity Options Available)
G2185 = for 14 gpm unit; up to 2500 SUS fluids; flow reduced to ~10 gpm
PC = Hytrax Contamination Monitoring Unit (will work with G2185 option for oils up to 2500SUS)
Model Codes Containing RED are non-standard items Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability
Dimensions
OFCS Series OFCS 07 =
OFCD Series
1.00 DIA x 36.00 (914)
Long Hose Wand 07 gpm =
1.00 DIA x 36.00 (914)
OFCS 14 = Long Hose Wand
1.25 DIA x 36.00 (914)
Long Hose Wand 14 gpm =
1.25 DIA x 36.00 (914)
OFCD 14= 43.81 (1113)
OFCS 07= 43.12 (1095)
OFCS 14= 43.81 (1113)
OFCD 07= 43.12 (1095)
Long Hose Wand
Indicator
Indicator HOSE
Hose WRAPS
Wraps
Suction
39.63 (1007)
39.63 (1007)
Suction
Strainer Strainer
23.20
(589)
23.20 (589)
10.00
10.00
15.51 2.25 (254) 15.51 (254)
2.25
(394) (57) 13.83 (394) (57) 13.83
(351) (351)
PN#02075860 / 04.15 / FSP1406-1622 D7

OFCD-MV Series
Compact Dual Stage Filtration System up to 5,000 SUS
Hydraulic Schematic

HYDACs newest addition to the portable filtration carts offers the Flow Rating up to 10 gpm
user the ability to filter up to 5,000 SUS fluids. Maximum Viscosity up to 5,000 SUS
The OFCD-MV is a compact, self-contained filtration system 30 psig (2.0 bar) @ 150F (65C)
Hose Pressure Rating
equipped with high efficiency, high capacity elements capable Full vacuum @ 150F (65C)
of removing particulate contamination and/or water quickly, Maximum Operating
conveniently and economically. It is perfect for cleaning up existing -20 to 150F (-29 to 65C)
Temperature
systems as well as for prefiltering new fluids, since new fluids often
Bypass Valve Setting Cracking: 30 psi (2 bar)
for most hydraulic systems. Manifold and Cap: Cast Aluminum
Material
Element case: Steel
The OFCD-MV dual filtration unit can be used to remove both water
and particulate contamination or for staged particulate contamination All petroleum based hydraulic fluid.
Compatibility
removal. Contact factory for use with other fluids
1.0HP 110VAC/60HZ TEFC (6gpm)
Motor
1.5HP 110VAC/60HZ (10gpm)
Features
Ability to filter fluids having a viscosity up to 5,000 SUS
Top-ported filter provides easy element service
Ten-foot hose and extension tubes included
18-inch housing is standard
Applications
Supplementing continuous filtration by the systems filters
reservoirs
D8 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFCD - 18 - G 10 - G 10 - V - 6
Series
Element Length
27 = One 27 elements supplied per housing
Filter Media
GAM* = Aquamicron Water Removal
Filtration Rating (G only - GAM has no rating) (microns)
3

Absolute Filtration Rating

10
(x(c) 1000)
20
Filter Media
Filtration Rating (G only - GAM has no rating) (microns)
3


10
( 1000)
20 x(c)
Seals
V = FPM
Pump Size (gpm)
6 = 6 gpm
10 = 10 gpm
*Aquamicron media should be in the first filter housing followed by the Betamicron media in the second housing.
Dimensions
21.69
(551)
2K
40.32 38.77
(1024) (985)
3K
45.50
(1156)
10.0
(254) 22.50
(572)
PN#02075860 / 04.15 / FSP1406-1622 D9

OFCD-HV Series
Compact Dual Stage Filtration System for High Viscosity
Hydraulic Schematic

A portable filtration cart that offers the user the ability to filter high Flow Rating Maximum 3 gpm
viscosity fluids. Maximum Viscosity 15,000 SUS
The OFCD-HV is a compact, self-contained filtration system Hose Pressure Rating 30 psig (2.0 bar) @ 150F (65C)
equipped with high efficiency, high capacity elements capable Full vacuum @ 150F (65C)
of removing particulate contamination and/or water quickly, Maximum Operating -20 to 150F (-29 to 65C)
conveniently and economically. It is perfect for cleaning up existing Temperature
systems as well as for prefiltering new fluids, since new fluids often
Bypass Valve Setting Cracking: 40 psi (2.8 bar)
for most hydraulic systems. Material Manifold and Cap: Cast Aluminum
Element case: Steel
The OFCD-HV dual filtration unit can be used to remove both water
and particulate contamination or for staged particulate contamination Compatibility All petroleum based hydraulic fluid. Contact
removal. Additional features include a modular base that eliminates factory for use with other fluids
hoses and fittings between components, a drip pan and easier Motor 115V AC Single phase, 1.5 HP
element servicing.
Features
n integrated lifting eye option for lifting the OFCD-HV
A
Base-ported filter provides easy element service from the top cap
Ten-foot hose and extension tubes included
Dip pan catches oil before it falls to the ground
Applications
Cleaning high viscosity fluids used in Wind applications
Supplementing continuous filtration by the systems filters
reservoirs
D10 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFCD - 27 - BN 10 - BN 10 - B - G2502.
Series
Element Length
27 = One 27 elements supplied per housing
Filter Media
3


10
(x(c) 1000)
20
Filter Media
3


10
( 1000)
20 x(c)
Seals
B = Buna N
V = FPM
Options
G2502 = for fluids up to 15,000 SUS at 3 gpm
G2538 = for fluids up to 15,000 SUS at 3 gpm, integrated, balanced lifting eye
Dimensions
26.52
(674)
34.38
33.81
(873)
(859)
15.51
(394)
PN#02075860 / 04.15 / FSP1406-1622 D11

OFS Series
Filtration Station
The HYDAC Filtration System (OFS) is capable of flushing, filtering, I n-Plant Service Filter to desired cleanliness levels and extend
and monitoring ISO cleanliness with user-defined, automatic features. component life
The OFS is designed to transfer fluid through two filters in series Mobile Dealer Networks Aid in certified re-builds, service
for staged particulate or water/particulate removal. Both filters maintenance contracts and total maintenance & repair programs
are top-loading and include element indicators in the cap. A particle Original Equipment Manufacturer Filter to required roll-off
monitor reads samples from the pump discharge and displays ISO cleanliness levels
contamination codes on the control panel. The monitor allows the Lubricant Reclamation/Recycling Clean oil to extend oil life
user to input the desired ISO cleanliness codes for the fluid. In auto and reduce hazardous waste
mode, the system will run until the cleanliness codes are reached.
Upon reaching the codes, the pump will stop and the cycle complete
light will come on. When in manual mode, the system will run Technical Specifications
continuously and display the ISO codes. A water sensor is included Flow Rating 9 gpm (AC option); 3-8 gpm (DC option)
for providing the water saturation of the fluid, both displayed on the Motor 1 1/2 HP, 115/220VAC motor (AC option)
control panel. 1 HP, 90 V DC variable speed (DC option)
Viscosity 1000 SUS (230cSt)
Features Operating Temperature -20 F to 150 F (-29 C to 65 C)
Real time monitoring of ISO cleanliness classes Bypass Valve Setting Cracking: 30 psi (2 bar) x 2
Automatic shutdown when user defined ISO codes are reached Compatibility All petroleum based hydraulic fluid.
USB port allows the ISO code data to be downloaded for further (Contact factory for use with other fluids.)
processing and/or printing Element Change 18 or 27
30 mesh suction strainer and 230 micron filter and included to Clearance (depending on model configuration)
protect the particle monitor from clogging
Weight 245 lbs (112 kg)
The AS1000 allows real-time water saturation and temperature
values of the fluid to be displayed
Bypass valve so cart can be used as a transfer cart
Single lift point
Plastic removable drip pan
D12 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFS - A - 1 - 27 - BN - 10 - BN - 01 - V - 9 - W
Series
OFS = Filtration Station
Voltage
A = 120VAC 60 Hz
B = 220 VAC 60 Hz (A plug is not provided for these options.)
C = 220 VAC 50 Hz
Number of Elements (18 and 27 housings only)
1 = Element length must be either 18 or 27
2 = Two 9 elements per 18 housing
3 = Three 9 elements per 27 housing
Element Length (18 and 27 housings only)
09 = Two 9 elements per 18 housing
Three 9 elements per 27 housing
18 = One 18 element per 18 housing
27 = One 27 element per 27 housing
Element Media
BN = Betamicron
AM* = Aquamicron
01, 03, 05, 10, 25
Element Media
BN = Betamicron
AM* = Aquamicron
01, 03, 05, 10, 25
Seals
V = Fluoroelastomer (FPM)
B = Buna N
Pump Size (gpm)
9 = Gear Pump, 9 gpm
DC = Variable Drive, 3 to 8 gpm
Options
W = AS1000 Water Sensor (standard on all units)
Dimensions
46.50
(1181)
30.71
(780)
10.50
(267)
16.50 24 26.81
(419) (610) (681)
PN#02075860 / 04.15 / FSP1406-1622 D13

OFS-AM Series
Filtration Station for Asset Management
Asset Management
R eal Time data

displays cleanliness
and water saturation
Selectable ISO
target levels
Only 3 entry fields
needed to start
the system and
record data
The Offline Filtration Station for Asset Management (OFS-AM) is I n-Plant Service Filter to desired cleanliness levels and extend
a complete fluid management system designed to manage fluid component life
cleanliness, so that the greatest return of that asset is achieved. The Mobile Dealer Networks Aid in certified re-builds, service
OFS-AM is an all-in one system that monitors your fluid condition, maintenance contracts and total maintenance & repair programs
filters out contaminants and tracks all the necessary data needed
for trend analysis and record keeping by asset number or name. The
on-board ruggedized PC records the ISO code and water saturation Technical Specifications
level, provides a graphical display of the data in real time and shuts Flow Rating 5 gpm (19 L/min)
down when the selected cleanliness level is reached. Each asset Motor 1.5 HP - 15 FLA at 120 volts AC
file created automatically is separately labeled and summarized to
Viscosity up to 1000 SUS (216 cSt)
quickly inform maintenance on the condition of the fluid, and each run
of the fluid is logged by date and time, providing a complete history of Operating Temp. -20F to 150F (-29C to 65C)
the equipments fluid. Bypass Valve Setting Cracking: 30 psi (2 bar) x 2
Compatibility All petroleum based hydraulic fluid
compatible with Viton
Features
Weight 200 lbs (kg) approx.
C omplete tracking of hydraulic fluid conditions by equipment
name Dimensions 26.6 x 25.25 x 50.0(675 x 641 x 1270 mm)
Provides automatic record-keeping, trending and analysis of the
fluid
Ideal for managing multiple equipment assets
Automatically shuts down when the selected ISO cleanliness is
reached
Dual staged filters for both water and/or particulate contamination
removal
Bypass valve allows cart to be used as a transfer cart
D14 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFS-AM - 1 - 18 G10 - G05
Series
OFS-AM = Filtration Station for Asset Management
Number of Elements
1 = Element length must be either 18 or 27
Element Length
G03, G05, G10 = Betamicron Absolute Filtration Rating (x(c) 1000)
Dimensions
16.5
(419)
50.6 46.7
(1285) (1186)
24.9 29
(632) (736)
PN#02075860 / 04.15 / FSP1406-1622 D15

OF5HS & OF5HD Series
Single & Dual Stage Kidney Loop Systems
OF5HS
OF5HD

HYDACs off-line Kidney Loop System is a stationary version of the Flow Rating 7 gpm max or 14 gpm max
Mobile Filtration System. It is a compact, self-contained filtration Maximum Viscosity 1000 SUS (216 cSt)
system equipped with high efficiency, high capacity elements Higher viscosity version available.
capable of removing particulate contamination and/or water quickly,
Maximum Operating -20 to 150F (-29 to 65C)
conveniently and economically. This off-line system can be used to
Temperature
supplement in-line filters when adequate turnover cannot be achieved
in the system. It is also ideal for water removal. Like the Mobile Bypass Valve Setting Cracking: 30 psi (2 bar)
Filtration System, the new OF5H Series operates at a surprisingly low Material Manifold and cap: Cast aluminum
noise level. Its modular base eliminates hoses and fittings between Element case: Steel
components. The OF5HS single filtration unit can remove either water Compatibility All petroleum based hydraulic fluid. Contact
or particulate contamination. The OF5HD dual filtration unit can be factory for use with other fluids.
used to remove both water and particulate contamination, or for
staged particulate contaminant removal. Motor 115 V AC Single phase 3/4 hp (7 gpm) or
1-1/2 hp (14 gpm)
Weight OF5HS-1: 101 lb (45.9 kg)
Features OF5HS-2: 112 lb (50.9 kg)
M odular base eliminates connections between components OF5HS-3: 123 lb (55.9 kg)
and minimizes leakage OF5HD-1: 117 lb (53.2 kg)
Base-ported filter provides easy element service from the OF5HD-2: 139 lb (63.2 kg)
top cap OF5HD-3: 161 lb (73.2 kg)
Single, double and triple bowl length option allows the
flexibility of additional dirt-holding capacity
Visual Dirt Alarm indicates when filter element
needs to be changed
Two 7/16 20 UNF sampling port included on all models
Applications
S upplementing in-line filtration by system filters when adequate
turnover cannot be attained
Large volume systems requiring multiple filters in different
locations
Ideal location for water removal
D16 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OF5HD - 27 - BN 10 - BN 10 - B - 14 - .
Series
OF5HS = Single Filter System
OF5HD = Dual Filter System
Element Length
27 = One 27 Element supplied
Element Media
BN = Betamicron
AM* = Aquamicron
3, 5, 10, 25
Element Media (OF5HD only)
BN = Betamicron
AM* = Aquamicron
3, 5, 10, 25
Seals
B = Buna N V = FPM
Pump Size
07 = 7 gpm
14 = 14 gpm
Options (High Viscosity Options Available)
NOTE: Contact factory if EPR seals are required.
Dimensions
OF5HS OF5HD
18.0 (457mm) 18.0 (457mm)
16.5 (419mm) 0.75 (19mm) 16.5 (419mm) 0.75 (19mm)
3.26 07 gpm model only 3.26 07 gpm model only

(83mm) (83mm)
14 gpm model
14 gpm model
(141mm)
5.56
(141mm)
5.56
(232mm)
6.5 (165mm)
OFF
(232mm)
9.15
8.0 (203mm)
6.5 (165mm)
6.25 (159mm)
9.15
8.0 (203mm)
OFF
OUTLET INTLET
OUTLET INTLET
ON
(83mm)
3.25
ON
(79mm)
3.12
(19mm)
.75
(19mm)
8.69 5.73
.75
(221mm) (146mm) 8.69 5.73

17.54 .56 (14mm) (221mm) (146mm)
(445mm) Mtg. Hole (4 places) 14.4
.56 (14mm) (366mm)
Indicator
Mtg. Hole (4 places)
in cap
07 gpm = 16.58 (421mm)
14 gpm = 18.18 (462mm)
07 gpm = 16.58 (421mm)

14 gpm = 18.18 (462mm)
1k Length = 14.95 (380mm)
2k Length = 24.38 (619mm)
3k Length = 33.76 (858mm)
1k Length = 14.95 (380mm)
2k Length = 24.38 (619mm)
3k Length = 33.76 (858mm)
07 gpm = 4.26 (108mm)

14 gpm = 4.68 (119mm)
07 gpm = 4.26 (108mm)

14 gpm = 4.68 (119mm)
See nameplate
for element
re-order
information
INLET INLET
(33mm)
1.31
OUTLET OUTLET
07 gpm = (-16 ORB) 1.312-12UN-2B

07 gpm = (-16 ORB) 1.312-12UN-2B
1.31 (33mm)
14 gpm = (-20 ORB) 1.625-12UN-2B

(13mm)
0.5 (13mm)
07 gpm = 14.25 (362mm) 14 gpm = (-20 ORB) 1.625-12UN-2B 07 gpm = 14.65 (372mm)
0.5
14 gpm = 14.24 (362mm) 14 gpm = 14.64 (372mm)
07 gpm = (-16 ORB) 1.312-12UN-2B 07 gpm = (-16 ORB) 1.312-12UN-2B

14 gpm = (-20 ORB) 1.625-12UN-2B 14 gpm = (-20 ORB) 1.625-12UN-2B
PN#02075860 / 04.15 / FSP1406-1622 D17

OF5HD-HV Framed Series
Compact Dual Stage Filtration System for High Viscosity
Hydraulic Schematic
HYDACs newest addition to the off-line kidney loop family offers the C ompact design in protective frame allows for easy transport
user the ability to filter high viscosity fluids - up to 15,000 SUS. uptower in Wind applications
The OF5HD-HV is a compact, self-contained filtration system Supplementing continuous filtration by the systems filters
equipped with high efficiency, high capacity elements capable Cleaning up a hydraulic system following component replacement
of removing particulate contamination and/or water quickly, Filtering new fluid before it is put into service
conveniently and economically. It is perfect for cleaning up existing Transferring fluid from storage tanks and drums to system
systems as well as for prefiltering new fluids, since new fluids often reservoirs
for most hydraulic systems.
The OF5HD-HV dual filtration unit can be used to remove both water
Flow Rating Maximum 3 gpm
and particulate contamination or for staged particulate contamination
removal. Additional features include a modular base that eliminates Maximum Viscosity 15,000 SUS (2150 cSt)
hoses and fittings between components with easy to change element Maximum Operating -20 to 150F (-29 to 65C)
design. Temperature
Bypass Valve Setting Cracking: 40 psi (2.8 bar)
Features Material Manifold and Cap: Cast Aluminum
Element case: Steel
R ugged, protective frame with integrated lifting eyes for lifting the Protective Frame: Tubular Steel
filter skid via crane or hoist
Compatibility All petroleum based hydraulic fluid. Contact
factory for use with other fluids
Modular base eliminates hoses between components and
minimizes leakage Motor 115V AC Single phase, 1.5 HP
Base-ported filter provides easy element service from the top cap
18-inch housing is standard
D18 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OF5HD - 18 - G10 - G05 - V - G2820
Series
OF5HD = Dual Filter System
Element Length
18 = One 18 Element supplied per housing
Seals
V = FPM
Options
G2820 = High Viscosity Filter Skid with rugged protective frame
Dimensions
20.0 13.75
(508) (349)
30.0
(762)
PN#02075860 / 04.15 / FSP1406-1622 D19

OFAS & OFAD Series
Single & Dual Stage Air-Operated Kidney Loop Systems
Applications
S upplementing in-line filtration by system filters when adequate
turnover cannot be attained
Large volume systems requiring multiple filters in different
locations
Ideal location for water removal
Field applications on service trucks
Flow Rating 7 gpm (26.5 L/min) max and
OFAS 14 gpm (53.0 L/min) max
Maximum Viscosity 1000 SUS (216 cSt)
Higher viscosity version available.
Description Contact factory for details
HYDAC offers a kidney loop filtration system with a pneumatic motor Maximum Operating -20 to 150F (-29 to 65C)
in place of the standard electric motor. The pneumatic motor offers Temperature For higher temperature applications
the same flow capability using the same components, but without contact factory.
the need for an electrical outlet. This provides a major advantage in Bypass Valve Setting Cracking: 30 psi (2 bar)
the application of this unit. With no need for an electrical outlet, it is
more portable than the standard electric-motored skids and carts. Material Manifold and cap: Cast aluminum
Element case: Steel
Because most trucks and industrial machinery are already equipped
with an air compressor, a simple connection to the 1/4 NPT port will Compatibility All petroleum based hydraulic fluid. Contact
easily power the 1.5 HP (or 4.0 HP) motor. At 70 psi, and 2000 rpm, factory for use with other fluids.
this motor consumes less than 40 cfm (70 cfm for the 4.0HP motor) Element Change 9, 18 or 27
of compressed air. Because no electricity is used, the pneumatic Clearance (depending on model configuration)
motor is ideal for working in hazardous environments such as mines.
Performance
70 psi
70 psi
60 psi
60 psi
40 psi
40 psi
20 psi
20 psi
70 psi
60 psi
70 psi
60 psi
40 psi
40 psi
20 psi
20 psi
Note: Performance data represents a 4-vane model with no exhaust restriction.
D20 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OFAD - 27 - BN 10 - BN 10 - B - 14
Series
OFAS = Air Operated Single Filter System
OFAD = Air Operated Dual Filter System
Element Length
27 = One 27 Element supplied
Element Media
BN = Betamicron
AM* = Aquamicron
3, 5, 10, 20
Element Media (OFAD only)
BN = Betamicron
AM* = Aquamicron
3, 5, 10, 20
Seals
B = Buna N
Pump Size
07 = 7 gpm
14 = 14 gpm
Dimensions
OFAS OFAD
18 0.50
0.50 (457mm) 16.5
16.5 0.75 (14mm) (419mm)
(14mm) 4 places 3.26
4 places (419mm) (19mm) (83mm)
3.26
(83mm)
(165mm)
(203mm) 6.5
(165mm)
6.5
8.0
(83mm)
(203mm)
3.25
8.0
(19mm)
0.75
8.69 4.01
(221mm) 5.3 8.69
(19mm)
(102mm)
0.75
15.82 (135mm) (221mm)

(402mm)
Indicator in cap Indicator in cap
1/4 NPT 1/4 NPT
Air Inlet Air Inlet
1K Length = 14.95 (380mm)
2K Length = 24.36 (619mm)
3K Length = 33.76 (858mm)
07 gpm = 4.26 (108mm)
14 gpm = 4.68 (119mm)
07 gpm = 4.26 (108mm)

14 gpm = 4.68 (119mm)
1K Length = 14.95 (380mm)
2K Length = 24.36 (619mm)
1.37 3K Length = 33.76 (858mm)
07 gpm = 15.12 (384mm)

14 gpm = 16.72 (425mm)
07 gpm = 15.12 (384mm)

14 gpm = 16.72 (425mm)
(33mm)
1.37
(33mm)
OUT
OUT
07 gpm = 14.65 (372mm) 07 gpm = (-16 ORB)

07 gpm = (-16 ORB) 14 gpm = 14.64 (372mm) 1.312-12UN-2B
(13mm)
1.312-12UN-2B
(13mm)
0.5
14 gpm = (-20 ORB)

0.5
14 gpm = (-20 ORB) 07 gpm = (-16 ORB) 1.312-12UN-2B 1.625-12UN-2B

07 gpm = (-16 ORB) 1.312-12UN-2B 1.625-12UN-2B 14 gpm = (-20 ORB) 1.625-12UN-2B
14 gpm = (-20 ORB) 1.625-12UN-2B
PN#02075860 / 04.15 / FSP1406-1622 D21

LSN Series
Lube Skid Kidney Loop Systems
Hydraulic Schematic
HYDACs new off-line filter system has been designed to be a Supplemental Filtration
modular system to fit most hydraulic, lubrication and fluid transfer Bulk Oil Storage | Transfer
applications as a kidney loop system. The LSN is a compact, System Flushing
stand-alone pump/motor/filter configuration for removing particulate In-Plant Maintenance
contamination. This off-line system can be used to supplement in-line Recycling
filters when adequate turnover cannot be achieved in the system.
Injection Molding Machines
Machine Tools
Features Gear Boxes
Mobile Equipment
Modular hydraulic accessories
Filtration of fluids for intermittently operated hydraulic systems
Multiple filtration options (FLND, LPF, LF)
and test stands
Built in clogging indicator
AC Motors available in 208V, 230V, 460V and 575V
50/60 HZ Technical Specifications
Gear pumps Mounting Position: Vertical
Flows available from 1.2 gpm up to 45.2 gpm 10 (145 psi) bar standard available up to
Standard Viscosity range up to 1,000 SUS (216 cSt) Operating Pressure
15 bar (217 psi)
Designed for up to 22,720 SUS (5000 cSt) viscosity (optional) Filter Bypass: 3 bar (44 psi) and 6 bar (87 psi)
Condition monitoring and control panels available Pressure Drop: 1 bar (14.5 psi)
Fluid Temperature: 8C (46F) to 80C (176F)
Ambient Temperature: -20C (-4F) to 50C (122F)
Standard Viscosity: 250-1000 SUS (54-216 cSt)
Gear Oil: Up to VG320
Fluids Mineral Oil: DIN 51524 Part 1 and Part 2
Water Glycol: HFC based
D22 PN#02075860 / 04.15 / FSP1406-1622

Model Code
LSN - 1 - P4L A - FLND250 10 - BM - 2
Series
LSN = Lube Skid System
Size
1, 2, 3, 4
Pump
P4L = 1.2 gpm, P5L = 1.5 gpm, P6L = 1.9 gpm, P8L = 2.4 gpm, P10L = 3.0 gpm, P12L = 3.8 gpm (Size 1)
P16L = 4.8 gpm, P20L = 6.0 gpm, P25L = 7.5 gpm (Size 2)
P32L = 9.6 gpm, P40L = 12.0 gpm, P50L = 15.0 gpm, P63L = 18.9 gpm (Size 3)
P80L = 24.1 gpm, P100L = 30.2 gpm, P80S = 36.1 gpm, P100S = 45.2 gpm (Size 4)
Motor Voltage
A = 115/230V (1-phase) (Size 1 only)
B = 208-230/460V (3-phase)
C = 575V-3 (3-phase)
Filter
FLND 250 (Size 1, 2, and 3)
FLND 400 (Size 2, 3, and 4)
LPF 160 (Size 1, 2, and 3)
LPF 240 (Size 2 and 3)
LF 660 (Size 4)
3, 5, 10, 20
Clogging Indicator
BM = visual
C = electric
D = visual and electric
Clogging Indicator Pressure Setting
2 = 29 psi (2 bar)
5 = 72.5 psi (5 bar)
Dimensions
A
6 x X
3xE
M 2xD 2xH
Size A Max B Max C Max D E G H M X

16.45 19.4 27.6 4.92 7.87 11.81 4.92 9.84 .55
LSN 1
(417.83) (492.76) (701.04) (124.97) (199.9) (299.97) (124.97) (249.94) (13.97)
20.6 21.5 28 6 10 14 6 12 .55
LSN 2
(523.24) (546.1) (711.2) (152.4) (254) (355.6) (152.4) (304.8) (13.97)
22.1 24.11 33.61 6.52 13.28 15 6.52 15.25 .55
LSN 3
(561.34) (612.39) (853.69) (165.61) (337.31) (381) (165.61) (387.35) (13.97)
24.16 25.77 39.34 5.93 13.28 17 9.07 15.25 .55
LSN 4
(613.66) (654.56) (999.24) (150.62) (337.31) (431.8) (230.38) (387.35) (13.97)
PN#02075860 / 04.15 / FSP1406-1622 D23

OFX Series
Filter Skids
Single OFX
Description Features
HYDACs new OFX Series filtration skids are compact, self-contained P rotects and extends the life of expensive components
filtration systems equipped with high efficiency, high capacity Minimizes downtime and maintenance costs
elements capable of removing particulate contamination and/or water Designed to handle high viscosity oils up to 25,000 SUS
quickly and economically. They supplement in-line filters whenever (see Skid Selection)
the existing filtration is incapable of obtaining the desired ISO M any component combinations and variable starter options allow
cleanliness level. the flexibility to match specific user needs
It is not uncommon for viscosity to be overlooked when specifying an Four wheel cart option provides product portability
off-line filtration unit. The results of this oversight can severely affect Integral drip pan with drain plug prevents oil from spilling on
system efficiency and longevity, and render the filtration system ground
useless when high viscosity fluid causes the filter to be in constant Sample valves provided at filter base for fluid sampling
bypass. HYDAC considers maximum fluid viscosity, (at the minimum Market leading HYDAC Betamicron synthetic filtering media
operating temperature) in conjunction with flow to properly size the provides for quick, efficient clean up with maximum element life
pump and motor.
Standard OFX Series OFX1 OFX6 skids include a hydraulic pump,
electric motor, and either a single or dual standard capacity or high
capacity housing. Many different component combinations provide Flow Rating Up to 82 gpm (310 L/min)
the flexibility to match specific system viscosity, flow, and cleanliness Temp. Range 0F to 180F (-17C to 82C)
requirements. Multiple housing lengths give the option of adding Bypass Valve Setting 50 psi (3.5 bar) for skid series OFX1, OFX2,
additional dirt holding capacity. OFX3, OFX4, OFX5, OFX7 & OFX8
HYDACs high viscosity OFX Series skids, OFX7 & OFX8, are 40 psi (2.8 bar) for skid series OFX6
designed to handle fluids that have a viscosity as high as 25,000
SUS. The skids have 39 long high capacity filters to efficiently Fluid Viscosity Up to 25,000 SUS (see Skid Selection)
clean the viscous fluids. The filters have a high dirt-holding capacity, Compatibility All petroleum based hydraulic fluids. Contact
capable of holding almost 1000 grams of dirt depending on the HYDAC for use with other fluids, including
element. OFX7 & OFX8 Series skids include a pump, motor, high ester and skydrol
capacity filter, suction strainer, and dirt indicator. Various options can Pump OFX1-OFX6: Continuous duty gear pump
account for specific user needs. with integral 150 psi relief. Flow dependent
on skid series and motor.
(Refer to Pump, Motor & Weight Data table)
OFX7-OFX8: Positive displacement rotary
screw-pumps.
Motor Horsepower dependent on skid
series and flow.
(Refer to Pump, Motor & Weight Data table)
Porting Dependent on flow.
(Refer to Porting Data table)
D24 PN#02075860 / 04.15 / FSP1406-1622

Skid Selection
Series Viscosity Range Filter Housing(s) Maximum Flow
OFX1 150 - 500 SUS (1) High Capacity or Standard Capacity 82 gpm (310 lpm)
OFX4 150 - 500 SUS (2) High Cap. or Stand. Cap. in series 82 gpm (310 lpm)
OFX7 100 - 25,000 SUS (1) High Capacity 6 gpm (23 lpm)
OFX8 100 - 25,000 SUS (2) High Capacity in parallel 30 gpm (114 lpm)
Pump, Motor and Weight Data

Skid Series Flow (gpm) Motor (hp) Weight (lb)* Skid Series Flow (gpm) Motor (hp) Weight (lb)*
09 1.5 238 - 357 09 2 301 - 442
17 3 300 - 504 17 5 396 - 684
OFX1 OFX5
37 5 329 - 577 37 10 497 - 849
82 10 476 - 705 82 15 947 - 1054
09 1.5 238 - 357
09 2 267 - 650
17 3 311 - 504
OFX2 OFX6 17 5 370 - 659
37 5 348 - 577
37 10 502 - 607
82 10 597 - 705
09 1.5 238 - 479
OFX3 17 5 340 - 580 OFX7 06 2
37 10 461 - 566
09 2 372 - 442
17 3 353 - 662
OFX4 OFX8 30 15
37 5 398 - 791
82 10 551 - 904
* Weight dependent on options chosen.
Porting Data
Outlet Port Sizes with Outlet Port Sizes with
Flow (gpm) Inlet Port Sizes
Standard Capacity Filters High Capacity Filters
06 1 JIC N/A 1.625-12UN-2B SAE O-Ring Boss
09 1.625-12UN-2B SAE O-Ring Boss 1.312-12UN-2B SAE O-Ring Boss 1.625-12UN-2B SAE O-Ring Boss
17 1.875-12UN-2B SAE O-Ring Boss 1.625-12UN-2B SAE O-Ring Boss 1.625-12UN-2B SAE O-Ring Boss
30 2 JIC N/A 1.625-12UN-2B SAE O-Ring Boss
37 2 JIC 1.875-12UN-2B SAE O-Ring Boss 1.875-12UN-2B SAE O-Ring Boss
82 2 JIC 1.875-12UN-2B SAE O-Ring Boss 2.500-12UN-2B SAE O-Ring Boss
PN#02075860 / 04.15 / FSP1406-1622 D25

Model Code
OFX4 - 09 - H1 - BN - 3 - BN - 3 - B - N - N - B - G - N - S - C
Series
OFX = Filter Skid
Size
1, 2, 3, 4, 5, 6, 7, 8
Flow Rate
06 = 6 gpm (22.7 lpm) (size 7 only)
09 = 9 gpm (34 lpm) (size 1-6 only)
17 = 17 gpm (64.3 lpm) (size 1-6 only)
30 = 30 gpm (113.6 lpm) (size 8 only)
37 = 37 gpm (140 lpm) (size 1-6 only)
82 = 82 gpm (310.4 lpm) (size 1, 2, 4, 5 only)
Filter Designation
Standard Capacity (S)
S1 = 9 gpm (sizes 1 - 6), 17, 37 gpm (sizes 1 & 4)
S2 = 9, 17 gpm (sizes 1 - 6), 37 gpm (sizes 1 & 4)
S3 = 9, 17, 37 gpm (sizes 1 - 6), 82 gpm (sizes 1 & 4)
High Capacity (H)
H1 = 9 gpm (sizes 3 & 6), 17 gpm (sizes 1 - 6), 37, 82 gpm (sz 1 & 4)
H3 = 6 gpm (size 7), 9, 17 gpm (sizes 3 & 6), 30 gpm (size 8),
37 gpm (sizes 1 - 6), 82 gpm (sizes 1, 2, 4, & 5)
Filter Media (first stage all sizes)
BN = Betamicron AM = Aquamicron water removal
Filtration Rating (micron) (first stage all sizes)
3, 5, 10, 20 (szs. 1, 2, 4, 5)
5, 10, 20 (sizes 3 & 6) = BN
10, 20 (sizes 7 & 8)
10 = AM
Filter Media (second stage sizes 4, 5, 6, & 8)
BN = Betamicron AM = Aquamicron water removal
Filtration Rating (micron) (second stage sizes 4, 5, 6, & 8)
3, 5, 10, 20 (sizes 4 & 5)
5, 10, 20 (size 6) = BN
10, 20 (size 8)
10 = AM
Seals
B = Buna (standard)
H = EPR
V = Fluroelastomer (FPM)
Voltage
A = 115 VAC 1.5 hp (sizes 1-3 with 9 gpm only - includes switch, 10 cord & plug)
N = 230 /460 VAC 3 ph (sizes 1-8)
E = 575 VAC 3 ph (Built to CSA standards)
Motor
N = TEFC W = Washdown (NEMA Design B)
Starter Control Options*
N = None
A = 230 VAC
B = 460 VAC
C = 230 VAC (with VFD)
D = 460 VAC (with VFD)
E = 575 VAC
F = 575 VAC (with VFD)
Clogging Indicator
N = Visual pop-up in cap (standard)
G = Differential pressure gauge
M = Electric with 12 ft. 4 in. conductor wire
C = Differential pressure gauge with electric switch*
Vacuum Gauge
N = None V = Vacuum gauge
Suction Strainer
S = standard (all units)
Options
N = None
C = 4 wheeled cart (sizes 1-6 only)
B = Continuous bleed (for continuously aerated systems - includes cap vent port, valve and return line)
P = Particle counter (sizes 1-6 only, need to specifiy oil type being used)
*Motor starter control option - C-series, non-disconnect shut-off, motor on light, electrical indicator change element light, and type 4x wash down enclosure.
VFD control option - same as above but with enclosed variable frequency drive control and larger metal NEMA enclosure.
D26 PN#02075860 / 04.15 / FSP1406-1622

Dimensions
OFX4, OFX5 & OFX6 Series OFX4, OFX5 & OFX6 Series
(Dual Standard Capacity Filter Version) (Dual High Capacity Filter Version)
36 Single Dual
(914) 36 (914) 48 (1219)
1.25 33.5 1.25 33.5 45.5
(32) 0.75 0.75
(851) (19) (32) (851) (115) (19)
Optional Differential Pressure Gauge Optional Differential Pressure Gauge
24 13 14.5 24 13 14.5
(610) (330) (368) (610) (330) (368)
IN IN 0.63
0.63 Optional 4 Wheeled Cart
Optional 4 Wheeled Cart 4 mounting holes 4 mounting holes
High Capacity Filters
Optional Electrical /
Starter Box Standard Capacity Filters Optional Electrical /
Starter Box
Motor
Motor
S1 H1
21.07
37.04
(535)
(941)
S2
48 30.48 48 H3
(1219) (774) (1219) 58.84
S3 (1495)
40.25
(1022)
OUT OUT
Pump Pump
OFX7 Series - High Viscosity OFX8 Series - High Viscosity

42 52
1.0
(1067) (1320)
(25)
OUT 13
15 26.44 28.44
(381) (330) (672) (722)
IN OUT
IN
44.5
(1130) 49.63
(1260)
55
(1397)
Optional Electrical / Optional Electrical /
Starter Box Starter Box
Motor
48
(1219)
51
58.13 (1295)
Motor (1477) 57.38
C-Face (1458)
31.84 Adaptor &
(809) Coupling
C-Face
Assembly
Adapter &
Coupling 37.87
Assembly (962)
Pan
Drain
Pan
Drain Pump
Pump 0.63 thru 4 Mounting Holes
PN#02075860 / 04.15 / FSP1406-1622 D27

OLF Compact Series
Operating Range
Viscosity: to 700 SUS (OLF-5)
(see pressure drop curves) to 3000 SUS (OLF-5/15)
to 10,000 SUS (OLF-5/4)
Operating Pressure: 45 psi (3 bar) max
Suction Pressure: 11 Hg (-0.4 to 6 bar) max
Inlet Pressure (Model 145 psi (10 bar) min / 725 psi (50 bar) max
Features with flow control valve):
The OLF Compact filter is designed to be used offline to efficiently Fluid Temperature: 32 to 175F (0 to 80C)
and cost effectively filter standard hydraulic oils which are highly Ambient Temperature: -4 to 104F (-20 to 40C)
contaminated. The OLF Compact is specifically designed to be used Seals: NBR (standard)
on hydraulic systems with a reservoir volume of up to 1000 gallons.
Maximum Flow Rate: OLF-5 = 1.6 gpm
The standard filters can be supplied as ready to install offline units
OLF-5/15 = 4.9 gpm
complete with motor and pump units as shown or as individual filters.
OLF-5/4 = 1.3 gpm
Fluids Standard Mineral Oils / Water/Oil based
Benefits fluids (Minimum 40% Oil in Fluid)
(Consult factory for other fluids.)
Lower operating costs
Extended element service life Elements
Extended fluid life Media: Dimicron - 2m, 20m /
Cleaner, more efficient systems Water Removal - 2m, 20m
Incinerable elements Number required: OLF-5, 5/15, and 5/4 = 1
Easy installation Dirt Holding Capacity - 200g ISO MTD (N5DM...) /
P = 36 psi (2.5 bar) 185g ISO MTD (N5AM...)
Applications Water Retention - Approximately 0.5 quarts (0.5 liters)
P = 36 psi (2.5 bar):
Typical applications include:
Beta Ratio: x > 1000 (absolute value)
Injection molding machinery
Maximum P: 45 psi (3 bar)
Machine tools
Gear boxes Connections (All Female)
Mobile equipment OLF-5 with Inlet & Outlet: 3/4 - 16UNF (SAE 8)
Filtration of fluids for intermittently operated hydraulic systems motor/pump: (BSPP G1/2)
and test stands OLF-5/15 & 5/4: Inlet & Outlet: 1 5/16-12UN (SAE 16)
(BSPP G1)
OLF-5 without Inlet: 9/16-18UNF (SAE 6)
motor/pump: (BSPP G3/8)
Outlet: 3/4-16UNF (SAE 8)
(BSPP G1/2)
Weight OLF-5-S = 15.5 lbs. (7.0 kg)
OLF-5-E = 5.5 lbs. (2.5 kg)
OLF-5/15 = 24.3 lbs. (11 kg)
OLF-5/4 = 24.3 lbs. (11 kg)
Housing drain standard on all units
Black = SAE connections when using supplied adapters (standard)
Red = BSPP connections if supplied adapters are not used
D28 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OLF-5 - S - 120 - K - N5DM002 - E / 12 / CD
Series
OLF-5 = Series 5 (1.6 gpm)
OLF-5/15 = Series 15 (4.9 gpm)
OLF-5/4 = Series 15 (1.3 gpm)
OLFCM-5/15 = With Fluid Condition Monitoring
Pump Type
S = Vane Pump* (standard)
E = Flow Control Valve (series 5 only)
TV = Toploader with Motor (available for OLF-5/15 & OLFCM-5/15 only)
Power Consumption
120 = 120W for all OLF 5
200 = 200W for all 24VDC
370 = 370W for all Series 5/15 & 5/4
Z = Without motor-pump unit (series 5 only)
Voltage
K = 115V single phase (series 5/15 and 5/4 only)
L60 = 115V single phase (series 5 only)
M = 220V single phase
N = 440V 3 phase
U = 24VDC
Z = Without motor-pump unit
Element
N5DM002 = 2 micron
N5DM005 = 5 micron
N5DM010 = 10 micron
N5DM020 = 20 micron
N5AM002 = 2 micron with water removal
N5AM020 = 20 micron with water removal
M180B20 = 20 micron spin-on (series 5/4 only)
Clogging Indicator
E = Standard gauge (series 5 & 5/4 only)
F = Static electrical switch VMF2F.0 (series 5 & 5/4 only)
BM = Differential visual VM2BM.1 (series 5/15 & 5/4 only)
C = Differential electrical VM2C.0 (series 5/15 & 5/4 only)
D = Differential electrical/visual VM2D.0/L... (series 5/15 & 5/4 only)
Mechanical Connections
12 = SAE Connections (standard)
L24, L48, L115, L230 = Lamp for D-type clogging indicator (LXX, XX = voltage)
C = with ContaminationSensor CS 1310 (without display; OLFCM only)
CD = with ContaminationSensor CS 1320 (with display; OLFCM only)
AC = with ContaminationSensor CS 1310 and AquaSensor AS1000 (without display; OLFCM only)
ACD = with ContaminationSensor CS 1320 and AquaSensor AS3000 (with display; OLFCM only)
Consult Factory for special options.
Not all combinations available.
*Choose S for model without motor-pump and without flow control valve.
Typical Cleanliness Improvement Using the OLF

21/19/16
20/18/15
19/17/14
ISO - Class
17/15/12
15/13/10
13/11/8
10/10/6
9/6/3
0 2 4 6 8 10 12 14 16 18 20
Time (minutes)
without OLF with OLF
PN#02075860 / 04.15 / FSP1406-1622 D29

Dimensions
OLF-5-S-... OLF-5-E-...
P P
ca.
9.84 po =
3.5 bar
7.36 4.29 3.5 bar (250) 7.48
(187) 6.3 (109) (109)
M 7.36
(160) (187) 6.3
S (160) S
3.19 6.61
(81) (168) 3.19
(81) 6.61
8 (168)
1.46 3
(37) 0.35 2
(9) 1
2.91 1.46
(74) (37) 0.35
(9) 2.91 0.39
(74) (10) 4
12.21 13.23
0.39
(310) (336)
(10) 1 9.96
3 4 (253) 7
5
21.18
11.89 (538) 2
(302)
6
9.96 7
(253) Key
1 = Inlet 5 = Filter Bowl
2 = Clogging Indicator 6 = Drain
5 3 = Outlet 7 = Filter Element
min 2.36 6
(60) 4 = Clamp 8 = Electric Motor
OLF-5/4-S-... and OLF-5/15-S... OLF-5/4-SP-...

5.67 5.51
P
(144) 4.41 5.35 (140) 4.41 5
(112)
0.28 (136) 0.28 (127)
(7) (112)
VA (7)
8.31
M (211) 2.8 7.28
(71) (185) 2.8
Max. (71)
S 370-M
370-K
4.49
(114)
3.54 8 4.41
(90) 8
(112)
4.41 3.54
(112) (90)
23.82 4.53
3 (605) (115) 3
0160
19.88
4.53 1 1 (505)
2 (115) 2
7
N5... 12.6 12.76
4 (320) (324)
0160
7 6.89
(0160) (175)
5 7 0180
11.06 0180
(0180) (281) 23.94
6 (608)
D30 PN#02075860 / 04.15 / FSP1406-1622

Viscosity (SUS)

Differential Pressure
N5DM002 N5DM020
4.9 gpm
45.0 37.5
Differential Pressure (PSI)

Differential Pressure (PSI)
37.5 30.0 4.9 gpm

30.0
22.5
22.5 1.66 gpm
15.0
15.0 1.36 gpm
1.66 gpm
7.5 1.36 gpm
7.5
0.0 0.0
0 2500 5000 7500 10,000 0 2500 5000 7500 10,000
Viscosity (SUS) Viscosity (SUS)
N5DM020
37.5
SRV Flow Control Valve Curve Application
Pressure (PSI)
6.030.0
4.9 gpm Tank capacity to approx. 200 gallons
5.0
4.022.5
Tank capacity to approx. 525 gallons
Differential l/min
3.0
2.015.0
1.0 1.66 gpm

0 7.5 1.36 gpm
Q (gpm)
0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 47.5 50
Bar
0.0
0 2500 5000 7500 10,000 OLF-5/4-...
Viscosity (SUS) 4
OLF-5
15 200 7000
Viscosity (SUS)
OLF-5-TAK
G 3/4 breather filter

Port Size
ventilation
S
adapter
Description
Use the OLF-5-TAK tank connection kit 2.0 to quickly mount bypass R
filter units on hydraulic installations. This component can be mounted
on installations with ventilation filter whose connections conform to
DIN 24557/T2. G 1/2
Port Size return hose
Ordering Information
Model Code: OLF-5-TAK suction hose
Part No.: 03039235
PN#02075860 / 04.15 / FSP1406-1622 D31

OLF Series
Applications
Typical applications include:
Filling and flushing hydraulic units
Filtration of fluids for hydraulic systems and test stands
Filtration of cleaning fluids for parts washing machines
Filtration of coolants
Dimicron Element
The synthetic membrane (2m absolute) provides a high filtration rating
while the cellulose filter layer collects and holds the bulk of the dirt
load. This combination results in excellent removal efficiency, even in
a single pass, and extremely high dirt holding capacity.
Features and Benefits

The OLF series of filters is designed to efficiently and cost effectively
filter hydraulic oils, lubricating oils, cleaning fluids and coolants
which are highly contaminated. The filters can be supplied either
as individual filters or as ready-to-install offline units complete with
optional motor and pump units.
Lower Operating Costs
Extended Element Service Life
Cleaner, more efficient systems
Dimicron Technology
Dimicron technology, which incorporates membrane filtration and
multi-disc construction, sets the OLF apart from conventional filters
by providing it with exceptional dirt holding capacity and separation
efficiency. Each filter element is able to capture and hold more than 1
pound of dirt, meaning that the OLF60, which uses four elements, will
hold nearly 5 pounds of dirt. Membrane filtration provides the OLF
with a separation efficiency over 99.9% for particles 2 micron and Cellulose Synthetic Drainage Support
larger (2 > 1000) even in a single pass. Filter Layer Membrane Structure Tube
Typical Cleanliness Improvement Using the OLF

21/19/16
20/18/15
19/17/14
ISO - Class
17/15/12
15/13/10
13/11/8
10/10/6
9/6/3
0 2 4 6 8 10 12 14 16 18 20
Time (minutes)
without OLF with OLF
D32 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OLF - 15 / 15 - G - L60 - N15DM002 - E / 12
Series
OLF = Stationary offline filter with integrated pressure gauge
OLFCM = Stationary offline filter with integrated contamination
monitoring sensors
Size
15 = 1 element, 30 = 2 elements, 45 = 3 elements, 60 = 4 elements
Pump Flow Rate (must be less than or equal to size)
15 = 5 gpm
30 = 10 gpm This code entry (15,30, 45, 60) must be less than
45 = 15 gpm or equal to the size entry (15,30, 45, 60)
60 = 20 gpm
Z = without pump
Pump Type
S = vane pump
G = gear pump
Z = Without motor-pump
Motor Voltage
L60 = 115V, Single Phase
O60 = 460V, Three Phase
Z = Without motor-pump
Filter Element
N15DM002 = Dimicron 2 m Absolute
N15DM010 = Dimicron 10m Absolute
Z = No filter element supplied
Clogging Indicator
E = Standard gauge
BM = Differential visual VM2BM.1
C = Differential electrical VM2C.0
D = Differential visual/electrical
Options
12 = SAE adapters (BSPP connections are standard)
V = Viton Seals (NBR seals are standard)
MP = Integrated TestPoint for connection to FCU via Minimess Line
C = ContaminationSensor CS1310 (without Display)
CD = ContaminationSensor CS1320 (with Display)
CS = ContaminationSensor CS1310 (without Display) with SMU1260
AC = Contamination Sensor CS1310 and AS 1000 (without Display) (OLFCM option only)
ACD = ContaminationSensor CS1320 and AS 3000 (with Display)
ACS = ContaminationSensor CS1310 and AS 1000 (without Display) with SMU1270
Dimensions
17.5
64 (445)
(1626)
OLF 60
52 24
(1321) (610)
OLF 45
40
(1016)
OLF 30
Pressure
Gauge
INLET OUTLET 27
8 (686)
(203) Housing
Drain OLF 15
6 (152)
PN#02075860 / 04.15 / FSP1406-1622 D33

Model OLF-15 OLF-30 OLF-45 OLF-60
Connections Female
Housing Inlet & Outlet 1 5/16 - 12UN (SAE 16); G 1*
Pump Inlet: Vane 1 1/16 -12UN (SAE 12); G 3/4 1 5/8 -12UN (SAE 20); G 1 1/4
Pump Inlet: Gear 1 1/16 -12UN (SAE 12); G 3/4 1 5/16 -12UN (SAE 16); G 1 1 7/8 -12UN (SAE 24); G 1 1/2
Pump Inlet: Centrifugal 1 5/16-12UN (SAE 16); G 1 1 5/8 -12UN (SAE 20); G 1 1/4
Filter Element N15DMxxx(1x) N15DMxxx(2x) N15DMxxx(3x) N15DMxxx(4x)
Contamination Retention
1.1lbs (500g) 2.2lbs (1000g) 3.3lbs (1500g) 4.4lbs (2000g)
Capacity
Filter Efficiency x > 1000
Permissible p Across the
72.5 psi
Element
Element Weight 6.6lbs 13.2lbs 19.8lbs 26.4lbs
Material of Filter Housing Stainless Steel
Capacity of Pressure Vessel 5.25 gal. 10.50 gal. 15.75 gal. 20.5 gal.
Max. Operating Pressure -
85 psi
Filter Housing
Material of Seals - Housing NBR (standard)
Housing Weight 25lbs 33lbs 53lbs 62lbs
Fluid Temperature 15-175F
Motor-Pump Units 5 gpm 10 gpm 15 gpm 20 gpm
Pump Operating Pressure 65 psi
Vane Pump Viscosity Range 75-2500 SUS
Vane Pump Motor Capacity 370 W 570 W 1500 W 1500W
Gear Pump Viscosity Range 75-5000 SUS
Gear Pump Motor Capacity 370 W 570 W 1500 W 1500W
Material of Seals - Pumps NBR (standard)
Housing drain standard on all units
BLACK = SAE connections when using adapters which are supplied standard
RED = BSPP connections if supplied adapters are not used
Differential Pressure at 3.96 gpm (15 L/min)
D34 PN#02075860 / 04.15 / FSP1406-1622

Sizing Offline Filtration
The following calculations will help to approximate the attainable system
cleanliness level when applying offline filtration.
Step 1: Select the approximate contamination ingression rate from the
chart below. HYDAC quantitative investigations have yielded the
following approximate figures.
Contamination Ingression
Type of System (g/gal) Surroundings
Clean Normal Polluted
Closed circuit 1 3 5
Injection molding machine 3 6 9
Standard hydraulic system 6 9 12
Lubrication system 8 11 14
Mobile equipment 10 13 16
Heavy industrial press 14 18 22
Flushing test equipment 42 60 78
Step 2: M
ake the correction required for offline filtration.
The contamination input selected above must be
multiplied by the factor:
Main System Flow Rate / Desired Offline Flow Rate
Note: Main system flow rate must be corrected for cycle time. For example,
if the flow rate is 500 gpm, but only runs for 20% of the system cycle,
the main system flow rate would be 100 gpm. (500 gpm X 20%)
This yields the expression:
Main System Flow Rate (gpm)
Contamination Factor = Contamination Input (g/gal) x
Desired Offline Flow Rate (gpm)
Calculate the contamination factor using this expression.
Step 3: Determine the attainable cleanliness level. Locate the calculated contamination factor on the y-axis of the attached graph. Go to the
right to find the intersection point on the curve corresponding to the desired absolute filter micron rating. Read the resulting attainable
cleanliness level on the x-axis. (In case of dynamic flow through the offline filter, the attainable cleanliness level will be 2 to 3 times worse than
indicated by the graph.)
Offline Filtration Sizing Example

Type of System: Heavy industrial press
Surroundings: Normal
Main System Flow Rate: 150 gpm
Desired Offline Flow Rate: 16 gpm (OLF 60)
Step 1: Using this criterion select the approximate contamination ingression rate from the chart above.
This yields a contamination input of 18 g/gal based on a heavy industrial press with normal surroundings.
Step 2: Make the correction required for offline filtration.

Contamination Factor = 18 g/gal x 150 gpm / 20 gpm = 135
Step 3: Determine the approximate attainable cleanliness level for each micron rating using the attached graph. If the attainable cleanliness level
is not acceptable, the desired offline flow rate should be increased. The approximate attainable levels for this example are as follows.
2m - ISO 17/15/12
20m - Between ISO 20/18/15 and ISO 21/19/16
PN#02075860 / 04.15 / FSP1406-1622 D35

OLFP 1 / 3 / 6 Series
Offline Filter Pressure

The OffLine Filter Pressure (OLFP) is a stationary offline filter and is Model OLFP 1 OLFP 3 OLFP 6
used to remove oil aging products, water and solid particles from Operating Max. 363 psi Max. 290 psi
hydraulic and lubrication fluids. Pressure (25 bar) (20 bar)
Thanks to its compact construction, the OLFP is also ideally suited Fluid Temp. Range -22 F to 176 F (-30 C to 80 C)
for use in even the smallest of installation spaces. The housings Max. Operating
are pressure resistant up to 20 bar. Since the housing material 1000 cST
Viscosity
is aluminium, the filters are also suitable for low-temperature
applications Ambient Temp.
-22 F to 176 F (-30 C to 80 C)
Range
The flow can be taken directly from the main flow through an orifice
Survival Temp. -40F (-40C)
and the orifice determines the flow rate. The offline filters can also be
equipped with a motor-pump unit and an inductive particle counter, Storage
-40F to 176 F (-40C to 80 C)
as an option. Temperature
The Trimicron series of filter elements NxTMxxx have been specially Head Material Aluminum
developed for the combined removal of fine particles, water and Bowl Material Aluminum
oil aging products. The most modern filter materials with reliable Seals FPM/NBR
separation characteristics and high contamination retention capacity
Filter Housing ~2.4 gal. ~7.1 gal. ~11 gal.
are used for this purpose.
Content (~9 liters) (~27 liters) (~43 liters)
Hydraulic Port
See table Hydraulic Connections
Features (IN/OUT)
Removal of oil aging products, solid particles and water Filter Element 1 x N1TMXXX 1 x N3TMXXX 2 x N3TMXXX
Improvement in component lifetime Weight ~46.3 lbs ~82 lbs ~90 lbs
Greater machine availability (~21 kg) (~37 kg) (~41 kg)
Less space required due to compact construction
Very easy maintenance
High contamination retention capacity of the elements
Applications
Wind power plants
Industrial transmission systems
D36 PN#02075860 / 04.15 / FSP1406-1622

Model Code
OLFP - 1 / 2 - G M - M - TM - N E
Series
OLFP = Offline Filter - Pressure
OLFPCM = Offline Filter - Pressure with Condition Monitoring (CM)
Size
1 = Filter size 1 (1 x filter element N1TM003 *)
Nominal Flow Rate / type of orifice
2 = 0.53 gpm (2 l/min) - orifice A
3 = 0.79 gpm (3 l/min) - orifice B
6 = 1.59 gpm (6 l/min) - orifice C
Z = variable (without orifice, without pump)
Pump Unit
O = with orifice
G = gear pump
Z = without
Electric Motor
M = 230 V / 50 HZ / 1 Ph / 0.37 kW
N = 400 V / 50 HZ / 3 Ph / 0.37 kW
AB = 690 V / 50 HZ / 1 Ph / 0.37 kW
X = Other voltages
N60, M60 = Operation at 60 HZ
Z = Without electric motor
Measurement Technology
M = MCS 14xx MetallicContamination Sensor
A = AS 1000 Aqua Sensor
Z = without (for basic type OLFP)
Element Type
TM = Trimicron
Sealing Material
N = NBR
F = FPM
Clogging Indicator
E = Standard, back-pressure indicator
B = Differential pressure indicator, visual (VM2BM.x)
C = Differential pressure indicator, electrical (VM2C.x)
D3 = Differential pressure indicator, visual/electrical (VM2D.x)
D38 = Differential pressure indicator, visual/electrical (VL x GW.0 /-V-113)
Z = without
* filter element not supplied. These must be ordered separately.
Items supplied (Preferred models, designed for 87 psi (6 bar) inlet pressure)
OffLine Filter OLFP 1 - OffLine Filter OLFP-1/2-OZ-Z-TM-NZ Part no. 3738168
Hydraulic Connections Flow Rate Through Orifice (up to 200 mm2/s)

IN OUT Flow (l/min)
0 1 2 3 4 5 6 7
SAE SAE G G SAE G G 1.8 7
Type 2 3/4 3/4 1/2 2 3/4 1/2
OLFP-1/Z-ZZ-Z-TM-NZ 1.6 6
OLFP-1/2-OZ-Z-TM-NZ 1.4
5
OLFP-3/Z-ZZ-Z-TM-NZ 1.2
OLFP-3/3-OZ-Z-TM-NZ 1.0 4
P (bar)
P (psi)
OLFP-6/3-GN-Z-TM-NZ
0.8 3
OLFPCM-6/3-GN-MA-TM-NZ
0.6
2
0.4
1
0.2
Replacement Elements 0 0
Micron 0 10 20 30 40 50 60 70 80 90 100
Flow (gpm)
Model Code Rating Part No.
Orifice A Orifice B Orifice C
N1TM003 3 3284980
N3TM003 3 3566060 Type Nomial Flow Rate Orifice
OLFP x/2 2 l/min A
OLFP x/3 3 l/min B
OLFP x/6 6 l/min C
OLFP x/z variable
Values are valid for clean elements only.
PN#02075860 / 04.15 / FSP1406-1622 D37

Dimensions
OLFP 1
4x 0.53
(13.5)
*Clearance required
6.54 for element removal
(166)
(250)*
9.8*
6.69
(170)
18.86
(479)
OUTLET
SAE 2
INLET
G3/4
(42.9)
1.68
2.4
(61)
2.79
(71)
0.98
(25)
2.2 2.8 4xM12 19

4.92 2.17 (56) (71)
(125) (55) 1.93
11.3
(49.6)
1.95
(284) Drain G3/4 (49)

EN ISO 228-1 3.06
(77.8)
10.47
(266)
12.28
(312)
7.09
(180)
11.97 Vent G1/4

(304) EN ISO 228-1
D38 PN#02075860 / 04.15 / FSP1406-1622

Dimensions
OLFP 3 / 6
11.61
4x 0.51 (295)
(13)
*Clearance required
for element removal
4.88
(124)
11.81*
(300)*
13.78*
(350)*
OLFP6 - 32.17 (817)
Wall Mounting
110 2.56
(65)
OLFP3 - 23.07 (586)
4x M12
(247.5)
9.74
1.46
(37)
OUTLET 1.97 Drain

(50)
Hydraulic Schematic
INLET
13.46
(342)
Drain Vent
DPI*
14.17
(360)
OUTLET
*Option: Differential pressure indicator
PN#02075860 / 04.15 / FSP1406-1622 D39

NxTM TriMicron Element Series

The filter elements in the TriMicron series have been specially Model N1 N3
developed for the combined filtration of Contamination Retention Capacity
~ 410 g ~ 2500 g
fine solid particle contamination, ISOMTD at P = 2.5 bar
water and Water Retention Capacity ~ 680 ml ~ 2.1 l
oil-ageing products from hydraulic and lubrication oils Beta value 5(c) @ 2 bar > 1,000
in the bypass flow.
Filtration Rating 3 m
They are a combination of pleated and SpunSpray depth filter
elements. The filter layers are produced using melt-blown technology Differential Pressure at Starting Point < 0.1 bar
(synthetic fibers). Permitted Fluid Temperature Range 14 to 176 F (-10 to 80 C)
Storage Temperature Range 41 to 104 F (5 to 40 C)
Features
Excellent filtration performance ( 5 ( c ) > 1000)
Low initial differential pressure
High contamination retention capacity
Fine particle contamination, water and oil aging products
removed by depth filter material
Broad range of fluid compatibility
Simple element change
Applications
Offline filtration in lubrication systems (e.g. in wind turbines)
Offline filtration in hydraulic systems
Transmission and hydraulic test rigs
D40 PN#02075860 / 04.15 / FSP1406-1622

Model Code
N 1 TM 003 /- N
Nominal Flow Rate
1 = Nominal flow rate 1 l/min
3 = Nominal flow rate 3 l/min
Element Type
TM = TriMicron
003 = 3
Sealing Material
N = NBR
F = FPM
Element Differential Pressure

N1TM N3TM
3.0 0.7
in
l /m
2.5
min
0.6 =6
5 l/ Q
2.0 Q= 0.5
1.5 0.4
1.0 0.3
min
Q = 2 l/ l/min
0.5 Q = 1 l/min Q=3
0.2
in
0 Q = 1 l/m
0.1
0 200 400 600 800 1000
0
Viscosity in mm/s2
0 200 400 600 800 1000
Viscosity in mm/s2
0.81
(20.5)
* spring unloaded
** spring loaded
(55.3)
2.18
(233.3**)
9.18**
12.32*
(313*)
(229.5)
9.03
0.39
0.06
(1.5)
(10)
3.38
(86)
5.79
(147)
PN#02075860 / 04.15 / FSP1406-1622 D41

IXU 1/4 Series
Ion eXchange Unit
Hydraulic Data
Terminal value < 0.1 mg KOH / g possible
neutralization number
Use typically Possible up to max.
IXU1 TAN 1mgKOH/gl
Flow rate IXU 1 2.2 l/min, IXU 4 8.9 l/min
Fluid temperature 86 to 140 F (30 to 60 C)
Description Max. operating pressure 6 bar
The easy to service Ion eXchange Units of the IXU series are used Permissible suction -0.4 to 1bar
for conditioning flame resistant, phosphate-ester-based (HFD-R) pressure at suction inlet IN
hydraulic and lubrication fluids. Viscosity range 15 to 80 cSt
They effectively remove acidic products of decomposition and Permissible operating fluid HFD-R Flame resistant,
dissolved metals caused by the hydrolysis and/or oxidation of phosphate-based hydraulic fluids.
the fluid. Connectors IN / OUT
The units are applied to hydraulic and lubrication oil tanks of up to Pump type Gear pump
20,000 liters with a volumetric flow of 9 l/min in the bypass flow.
Electrical Data
Mobile or stationary IXU are available. Power supply voltage See ordering details
The IXU uses HYDAC Ion eXchange Elements (IXE). Power consumption 0.25 to 0.6 kW / 16 Amps
Ambient Conditions
Features Operating temperature 32 to 104 F (0 to 40 C)
E ffective removal of acids and metallic salts range
No extractable metals or particles, as in the case of fullers earth Storage temperature range 32 to 140 F (0 to 60 C)
or active aluminum oxide Relative humidity 0 to 80%, non-condensing
Easy to service units Protection class to DIN IP 55
Available as complete unit for service, and as a modular system 40050
for retrofitting existing bypass circuits or for OEM. General Data
Length of electrical 10 m (for option PKZ, FA1, FA2,
Advantages connection cable (optional) see ordering details)
Extended service life of the operating fluid Length of suction / pressure 5m
Reduction in functional problems, e.g. with servo valves hose (optional)
Greater machine and system availability. Sealing material Fluoroelastomer FPM
We additionally recommend continuous dewatering, for example Sound level at 1m < 80 dB(A)
using a FluidAquaMobil - FAMH.
Weight* (empty) IXU 1 = 155 lbs (70 kg),
IXU 4 = 660 lbs (300 kg)
Applications Fluid cleanliness required ISO 19/17/14 (ISO 4406:1999)
Power plants 9A/9B/9C (SAE AS4059)
(We recommend to order the unit with
Steel industry
prefilter to ensure the required cleanliness
Other applications with ester-base, flame resistant fluids level or filter with 5-10m absolute)
*Weight noted is for a stationary unit.
D42 PN#02075860 / 04.15 / FSP1406-1622

Model Code
IXU - 4 - M - G - F - 05 - BM - 05 /-PKZ.
Series
IXU = Ion eXchange Unit
Size
1 = 1 Ion eXchange element IXE200 0.5 gpm (2.2 l/min)
4 = 4 Ion eXchange elements IXE200 2.5 gpm (8.9 l/min)
Type
M = mobile
S = stationary
Type of pump
G = gear pump
Z = without
Power supply voltage
F = 230 V, 60 Hz, 3 Ph
J = 115 V, 60 Hz, 1 Ph
O = 460 V, 60 Hz, 3 Ph
Prefilter
05 = with 5m element
X = without prefilter
Clogging indicator
BM = differential pressure indicator visual (VM2BM.1)
C = differential pressure indicator electrical (VM2C.0)
Postfilter
Supplementary details
PKZ = with on-off switch and overload protective motor switch
FA1 = with on-off switch, overload protective motor switch and cut-out when filter clogged (requires neutral wire in power supply)
FA2 = with on-off switch, overload protective motor switch and cut-out when filter clogged (does not require neutral wire in power supply)
Sizing Ion eXchange Element & Filter Elements

Tank Volume Ion eXchange Unit Ion eXchange Element Part No.
< 924.6 gal. (< 3,500 liters) IXU-1 IXE200 3348961
924.6 3,962.6 gal. (3,500 15,000 liters) IXU-4 Replacement Filter Element
> 3,962.6 gal. (> 15,000 liters) 2x IXU-4 (prefilter & protection filter) Part No.
5.03.18D05BN/V SO103H 02077497
5.03.18D10BN/-V SO103H 2056369
One element for each filter required.
Scope of delivery Order examples:
IXU with prefilter. Additional filter elements ordered separately.
IXU- 4 -M-G-A -1-BM-Z /-PKZ requires:
Operating manual 4 x IXE200 element
Please order Ion eXchange Elements separately. 2 x 5.03.18D10BN/-V SO103H (for prefilter and protection filter)
Note: Ion eXchange Elements are not included with the IXU unit.
IXU- 4 -M-G-A -Z-BM-Z /-PKZ requires:
4 x IXE200 element
1 x 5.03.18D10BN/-V SO103H (for protection filter only)
IXU- 1 -M-G-A -1-BM-Z /-PKZ requires:
1 x IXE200 element
2 x 5.03.18D10BN/-V SO103H (for prefilter and protection filter)
PN#02075860 / 04.15 / FSP1406-1622 D43

Performance Hydraulic Schematic
Example of acidification in HFD fluids with and without
Ion eXchange Unit
mgKOH/g
2.5
VA Prefilter*
2.0
Pump with
motor*
1.5
M
1.0 VA
0.5
0
t
OUT IN
without Ion eXchange Unit
with Ion eXchange Unit
* optional equipment, see ordering details

VA = Clogging indicator
Dimensions
IXU1 Series
39.75
0.5 NPT (1009.6)
Drain Plug
28.5
(723.9)
(50.8)
2.0
(1035.1)
40.75
(457.2)
18.0
0.66
Clearance Holes
0.5 MJIC 33.0
Connection (838.2) 0.5 NPT Drain Plug
Clogging Indicator
Optional Starter or
Starter with Automatic Shutdown
when indicator is activated
Optional
Prefilter
for Optional
(1021.1)
(1282.7)
40.2
Particulate Pump/Motor
50.5
Filtering Group
Lockable
Swivel
Casters 10
Solid
23.7 Wheels
(602)
D44 PN#02075860 / 04.15 / FSP1406-1622

Dimensions
IXU4 Series
0.5 NPT 39.75
Drain Plug (1009.6)
28.5
(723.9)
(127)
5.0
(1035.1)
40.75
(457.2)
18.0
0.66
Clearance Holes
0.5 MJIC 33.0
Connection (838.2) 0.5 NPT Drain Plug
Clogging Indicator Optional Starter or

Starter with Automatic Shutdown
Optional when indicator is activated
Prefilter
for
Particulate
Filtering Optional
Pump/Motor
Group
(1277.6)
(1021.1)
50.3
40.2
Lockable
Swivel 10
Casters Solid
Wheels
PN#02075860 / 04.15 / FSP1406-1622 D45

MAFH-A Series
Dehydration Station
Shrouded
Cart

Water contamination in hydraulic systems can severely reduce the life Type Cart Ver. (standard) Shrouded Ver.
of hydraulic systems and fluids. The MAFH is designed to eliminate Dimensions 44h x 20.3w x 36.7d 46h x 23.25w
100% of free and up to 90% of dissolved water from small reservoirs,
Weight 295 lbs (134 kg) 295 lbs (134 kg)
barrels, and gear boxes. Using a patented transfer process, the
MAFH efficiently removes water and particulate contamination 1 1/4 inlet
Inlet Connections
quickly in all environments. A proprietary design reduces aeration 1 SAE connection
of free and entrained gases of returned fluid. The unit was designed Outlet Connections 1/2 MJIC
to be extremely portable using either the central lifting point or the Flow Rate 90 gallons/hour
optional cart to access tight areas.
Inlet Pressure Atmospheric
Outlet Pressure to 40 psi
Principle of Operation Fluid Service Temp. 50 F to 175F (10C to 79C)
The MAFH uses a new mass transfer dewatering technology. 110 VAC, 60 Hz, 12 AMP
Ambient air is conditioned to increase its water holding capability Power Supply Explosion proof version (Option X):
before injecting to the reaction chamber. Fluid is equally distributed 460 VAC, 60Hz, 3Ph
and cascaded down through reticulated media and the conditioned
Attainable Water Content < 50 ppm
air stream. Water is transformed to water vapor and is expelled from
the unit as a moist air stream. The relative humidity of the incoming Relative Humidity Display Standard, 0-99% Range
fluid is continually monitored by an integral AS 1000 AquaSensor Shroud & vessel:
Vessel: Stainless steel
and displayed real-time on the control panel. Materials of Construction Stainless steel
Seals: FPM
Seals: FPM
Fluid Viscosity 1000 SUS
Applications Explosion proof ver. (Option X):
Steel and rolling mills 500 SUS max
Pulp and paper plants Operating Fluids Recommended for use with Hydraulic
Power generation plants Fluids and Petroleum Based Fluids;
Tool machines / Plastic machines (Consult factory for use with other fluid types)
Hydraulic operated presses Max. Recommended At 70 SUS - 10 ft/0.75 (inlet)
Oil conditioning Hose L/Dia. 15 ft. max. 15ft/0.5 (outlet)
hose length at 1000 SUS At 1000 SUS - 8 ft/1.0 (inlet)
1 1/4 (inlet), 1/2 (outlet) 10ft/0.75 (outlet)
Features
Max. Suction Pressure -0.4 bar (11.97 in Hg)
High Dewatering Rates and particulate removal in one system
Simple Controls; RUN/DRAIN modes Note: S
hrouded version does not have a suction strainer to protect
pump - optional prefilter required for highly contaminated oil.
Reduce fluid recycling cost
No expensive vacuum pump to service and replace
Patent Pending mass transfer technology uses ambient air to
optimize and control dewatering rates
Compact, efficient footprint - same diameter as a 55 gallon drum
Remove free and disolved water
Highly effective in low and high humidity elements
D46 PN#02075860 / 04.15 / FSP1406-1622

Model Code
MAFH - A - C - V - S - A - B - 01 - X
Series
MAFH = Dehydration station
Flow Rate
A = 1.5 gpm average
Type
C = Cart (standard)
(Omit) = Shrouded
Seals
Mobility
S = Stationary
M = Caster base
Voltage
A = 110V/60 Hz/1 Phase
B = 220V/60 Hz /1 Phase
Air Source
B = Integral blower
C = Compressed air (customer must supply clean, dry air)
Element Size
01, 03, 05, 10, 25
Options
X = Class 1, Div 2 explosion-proof, Supplied Voltage: 460V / 60Hz / 3Ph (contact factory if this option is required in for your application)
Dimensions
Cart
(457)
18
36.7 20.3
(932) (516)
(1118)
44
PN#02075860 / 04.15 / FSP1406-1622 D47

Dimensions
Shrouded
23.25 (590.5) O.D.
1.00 (25.4)
through hole for lifting lug
1 1/4 MJIC INLET Port

1/2 MJIC OUTLET Port
(1163.6)
45.81
(1018.5)
40.10
14.11
(358.3)
Optional Cart
D48 PN#02075860 / 04.15 / FSP1406-1622

Notes
PN#02075860 / 04.15 / FSP1406-1622 D49

MAFH-E Series
Dehydration Station
Water contamination in hydraulic systems can severely reduce the life High Dewatering Rates and particulate removal in one system
of hydraulic systems and fluids. The MAFH-E is designed to eliminate Simple Controls; RUN/DRAIN modes
100% of free and up to 90% of dissolved water from reservoirs, Reduce fluid recycling cost
barrels, and gear boxes. Using a patent pending transfer process, No expensive vacuum pump to service and replace
the MAFH-E efficiently removes water and particulate contamination Patent Pending mass transfer technology uses ambient air to
quickly in all environments. A proprietary design reduces aeration of optimize and control dewatering rates
free and entrained gases of returned fluid. The unit was designed to
Remove free and disolved water
be extremely portable using either the integrated lifting lugs located
on each corner of the cart or the optional wheeled cart. Highly effective in low and high humidity
Principle of Operation Dimensions 32 W x 59 L x 70.25 H
The MAFH-E uses a new mass transfer dewatering technology. Without Heater: 1050lbs; With
Ambient air is conditioned to increase its water holding capability Dry Mass
Heater: 1230lbs
before injecting to the reaction chamber. Fluid is equally distributed
and cascaded down through reticulated media and the conditioned Inlet Connections 1-1/2 MJIC
air stream. Water is transformed to water vapor and is expelled from Outlet Connections 1-1/2 MJIC
the unit as a moist air stream. The relative humidity of the incoming Oil Viscosity Min 75 SUS; Max 2500 SUS
fluid is continually monitored by an integral AS 1000 AquaSensor and Flow Rate 900 gallons/hour
displayed real-time on the control panel.
Inlet Pressure Atmospheric
Outlet Pressure To 100psi (6.9 bar)
Applications Fluid Service Temperature 50F to 160F (10C to 71C)
Steel and rolling mills 460V/3/60Hz, 7 amps
Pulp and paper plants 460V/3/60Hz, 22.5 amps w/Heater
Power generation plants Power Supply
575V/3/60Hz, 5.5 amps
Tool machines / Plastic machines 575V/3/60Hz, 18 amps w/Heater
Hydraulic operated presses Attainable Water Content <50ppm
Oil conditioning Relative Humidity Display Standard, 0-99% Range
Base Frame: Carbon Steel
Construction Vessel: Stainless Steel
Seals: Viton
Protection Class NEMA-2
D50 PN#02075860 / 04.15 / FSP1406-1622

Model Code
MAFH - E - V - M - A - B - G05 - H
Series
MAFH = Dehydration Station
Flow Rate
E = 15gpm average
Seals
Mobility
S = Stationary
M = Mobile
Voltage
A = 460V/3/60 Hz
B = 575V/3/60Hz
Air Source
B = Integral Blower
Element Size
G01, G03, G05, G10, G25
Optional Heater
H = 12500W Heater
Dimensions
PN#02075860 / 04.15 / FSP1406-1622 D51

FAM5 Series
Fluid Aqua Mobile
Flow rate at 50 Hz 5 l/min
Permitted fluids** Fluids compatible with NBR seals:
Mineral oils to DIN 50524
Gear oils to DIN 51517, 51524
Operating fluids compatible with FPM
(FKM, Viton) seals:
Synthetic esters (HEES)
DIN 51524/2
Vegetable oils (HETG, HTG)
HFD fluids (not for pure phosphate esters
which require EPDM seals)
Sealing material NBR or FPM
(see model code Operating fluid)
Filter size of fluid filter OLF 5
Filter element for fluid N5DMxxx
filter Filter element must be ordered
(xxx = filtration rating) separately, (see table Filter elements for
fluid filters)
Clogging indicator Differential pressure switch with cut-off
function when filter is clogged
Type of vacuum pump Rotary vane vacuum pump
Pump type for filling &
Gear pump
Description draining
Operating pressure 0 to 116 psi (0 to 8 bar)
The Fluid Aqua Mobile FAM 5 is designed for dewatering, degassing
and filtering hydraulic and lubrication fluids. Permissible pressure at
suction port -2.9 to 14.5 psi (-0.2 to 1 bar)
It operates on the principle of vacuum dewatering to eliminate free (without suction hose)
and dissolved water as well as free and dissolved gases. By using
HYDAC Dimicron filter technology which has a high contamination Permissible operating 15 to 350 mm/s
retention capacity and filtration efficiency, the FAM 5 is extremely viscosity range** (w/o integrated heater)
cost effective. 15 to 550 mm/s
(with integrated heater)
Its compact and mobile design makes it ideally suited for service
Permitted viscosity range 15 to 200 mm/s -
work. The version designed for permanent installation provides
for particle measurement (with ACS measuring equipment )
continuous protection for applications where operating fluids
require optimal conditioning, where valuable bio-oils or fire-resistant Fluid temperature range** 50 to 176 F (10 to 80 C)
operating fluids are used, or where water frequently gets into the Ambient temperature ** 32 to 104 F (0 to 40 C)
system. Storage temp. range** 32 to 104 F (0 to 40 C)
Relative ambient
Maximum 90%, non-condensing
Features humidity**
S mall, compact and easy-to-use unit for prompt deployment Electrical power
during service calls or emergencies consumption 1 kW / 16 A for circuit breakers with
(without heater) / required trip characteristics type C
Reliable and convenient for fixed and permanent use due to
external fuse*
extensive monitoring functions
Optional integrated heater to increase dewatering performance, Heating output (optional) Max. 2.4 kW (depending on the nominal
especially for cold or high viscosity oils voltage, see model code)
Optional integrated water content and particle measurement Protection class IP54
technology with continuous display of the measurements and Length of power cable 10 m / CEE (depending on the nominal
storage of the values / plug voltage, see model code)
Very low residual water content, gas content and particle Length of connection
contamination result in longer oil change intervals, improved life 197 (5 m) (mobile version only)
hoses
expectancy of components, higher machine availability and as a
result, a reduction in the Life Cycle Cost (LCC) Material of hoses see Model Code
Hydraulic connections see table Connection Summary
Applications Weight when empty ~26.5 lb. (~120 kg)
Achievable < 100 ppm - Hydraulic and lube oils
Steel and rolling mills
residual water content < 50 ppm - Turbine oils (ISO VG 32/46)
Pulp and paper plants < 10 ppm - Transformer oils ***
Power generation plants
*Maximum specifications given, depends on equipment
Tool machines / Plastic machines **For other fluids, viscosities or temperature ranges, please contact HYDAC
Hydraulic operated presses ***Units are not suitable for Online and Onload operation
Oil conditioning (transformer in operation and connected to grid).
D52 PN#02075860 / 04.15 / FSP1406-1622

Model Code
FAM 5 M 2 E 05 R H B ACS 00/V
Series
FAM = Fluid Aqua Mobile
Size
5 = ~ 1.32 gpm (~ 5 l/min)
Operating fluid
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
I = Insulating oil - NBR seals, NBR hoses, tested with insulating oil
(e.g. Shell Diala)* / **
X = HFD-R fluids - Fluroelastomer (FPM) seals, UPE/PE-PA hoses,
tested with HFD-R fluid (e.g. Fyrquel)*
B = Biodegradable (ester-based) - Fluroelastomer (FPM) seals, NBR hoses,
tested with biodegradable operating fluid based on esters*
Mechanical type
1 = Stationary (with feet)
2 = Mobile (with castors and connection hoses)
Voltage / Frequency / Power supply
E = 220 V/60 Hz/3Ph+PE
M = 230 V/50 Hz/1Ph+PE
O = 460 V/60 Hz/3Ph+PE1)
AD = 220 V/60 Hz/1Ph+PE
X = other voltage on request
Filter Size of Fine Filter
05 = OLF5
Type of Vacuum Pump
R = Rotary vane vacuum pump
Heater
H = Heater
Z = Without heater (for 200 to 359 V = 1 kW, for 360 to 690 V = 2.4 kW, heater only possible from 200 V)
Control Concept
B = basic
Measuring Equipment
Z = without
AD = Aqua Sensor 3000, with display directly on the sensor, without control function.
ACS = Aqua Sensor AS 1000 + Contamination Sensor CS 1000 + Sensor Monitoring Unit.
Display and storage of the measurements, without control function.
Modification Number
00 = The latest version is always supplied.
None = standard
CSI = with GSM Wi-Fi module (HYDAC CSI-F-10)
V = Fluroelastomer (FPM) seals for M and I fluids
1) Supplied without connector
* Residues of test fluid will remain in the unit after testing
** Units not suitable for Online and Onload operation (transformer in operation and connected to grid)
See next page for factors that affect water removal rate.
PN#02075860 / 04.15 / FSP1406-1622 D53

Hydraulic Schematic
Item Description
1.0 Drip tray
1.04 "Drip pan full" float switch
3.0 Vacuum column
3.38 Level sensor for vacuum column
3.68 Needle valve to regulate the necessary vacuum in the
vacuum column
3.73 Breather filter
3.85 3/2 directional valve
4.0 Motor pump assembly
4.02 Suction screen
4.54 Flow divider
5.0 ContaminationSensor CS1000 (optional)
6.0 Fluid filter for elimination of solid particles, with
differential pressure switch for filter monitoring
7.0 Vacuum pump
8.0 Heater (optional)
12.0 AquaSensor AS 1000 / AS 3000 (optional)
Type of vacuum pump

The vacuum pump used is an oil lubricated rotary vane pump.
The air discharged by the vacuum pump can, in addition to water, contain constituent elements of the operating fluid concerned, as well as any
gases it contained.
Therefore, please ensure that the area in which the FAM is operated is adequately ventilated.
Dimensions
Stationary Mobile
(1048)
41.3
(1145)
45.1
OUTLET
1.97 1.97
(50) (50)
INLET
5.04
(128)
(226)
8.9
8.07
(205) 18.3
(466) 8.07
(205) 18.3
24 (466)
(610)
D54 PN#02075860 / 04.15 / FSP1406-1622

Sizing Heater
As a rough guide, the FluidAqua Mobil can be sized according to the By using the built-in heater, the dewatering capacity can be
tank volume of the system. increased, particularly in the case of high viscosity fluids or fluids at
low temperatures.
Tank Volume (gallons) Model If the temperature of the fluid is raised by 50F(10C) then the
< 396 (< 1,500 L) FAM 5 dewatering capacity increases by up to 50 %. The ideal temperature
for dewatering is ~122 to 140F (~50 to 60C).
In general, it must however be noted that sizing will depend on the
application, the fluid, the temperature of the fluid and the ambient Generally speaking, for operating viscosities of between
temperature, the fluid quantity and the water ingress into the system. 350 to 800 mm2/s the heater option must be selected and the heater
These have a great affect on the dewatering efficiency. Therefore the must be used.
specifications can only serve as an indication.
Instrumentation
Factors That Affect Water Removal Rate If the water and particle measuring options (AquaSensor and
Factor Dewatering ContaminationSensor) are included, it is possible to display the water
(increasing/decreasing) Speed content relative to the saturation point (saturation level, relative humidity),
Water Content as well as the particle contamination and temperature of the fluid. The
measured data is stored in the SensorMonitoring Unit with a date and
time stamp and can be easily transferred using a USB memory stick.
Fluid Temperature*
Detergent Additives
FAM Flow Rate
Connection Summary
2 1
3
5
6
4
7
8
Item FAM 5 Accessories
1 - FAM inlet connector 28L / M36x2 (male thread)* Description Material Part No.
2 - Adapter Adapter G1 A (male thread)** Lance set for suction and return hose, FPM 3685146
3 - FAM outlet connector 18L / M26x1.5 (male thread)* consisting of: 2x lances 0.71 (18 mm),
length = 19.7 (0.5 m)
4 - Adapter Adapter G A (male thread)**
5 - Suction hose connection 28L / M36x2 (female thread)***
6 - Adapter Adapter G1 A (male thread)** Items supplied
7 - Pressure hose connection 18L / M26x1.5 (female thread)*** Fluid Aqua Mobile
8 - Adapter Adapter G A (male thread)** With suction and return hose (only on mobile version)
0.26 gal. (1L) vacuum pump oil for initial filling of vacuum pump
* Connection Form D to ISO 8434-1 Series L
(corresponds to ISO 12151, Form S, Series L) Control cabinet key
** Screw-in spigot to ISO 1179-2 (Form E) Technical documentation:
*** Connection Form N to ISO 8434-4 Series L - Operating and Maintenance Manual
(corresponds to ISO 12151, Form SWS, Series L) - Electrical wiring diagram
Items 1 to 4 are supplied with the stationary FAM. - Test certificate
Items 1 to 8 are supplied with the mobile FAM. - CE declaration of conformity
PN#02075860 / 04.15 / FSP1406-1622 D55

FAMH Series
Vacuum Dehydrator - Water & Solid Removal
Hydraulic Schematic
M Vacuum
Pump
Vacuum Vacuum
Pump Chamber
Pressure
Air Gauge
Stop
Reactor Inlet
M
Optional Air Breather Solenoid

Level Sensors Valve
Heater
Level
Switch
Vacuum
Adjustment Vacuum
Regulation
Filter
M
Drain
Stop Pump
Stop Outlet Inlet
Outlet Inlet
M
Solenoid Hydraulic
Drain
Control Application
Pump
Valve System
Description HYDAC FAMH vs Other

The dewatering and filtration unit FAMH is a bypass unit which has Water removal below saturation point
been specially designed for the conditioning of lubrication and Static flow through the filter
hydraulic fluids. Use of HYDACs Dimicron filter element technology Optimal particle removal efficiency
provides a high contamination retention capacity. Removed water is used to seal the vacuum pump
The FAMH has been redesigned to include a touch screen menu for (Vacuum Pump type S, SW only)
ease of diagnostics. T he special vacuum pump concept avoids any dangerous
chemical reaction products (Vacuum Pump type S, SW only)
No corrosion within the vacuum pump
Advantages No oil mist with standard watering / vacuum pump
Nema 12 Standard Serviceable vacuum chamber
Separation of 100% free and 90% dissolved water Low operating costs
through vacuum dehydration User friendly on screen operational and
Removal of 100% free and 95% dissolved gases maintenance instructions
Separation of particles with The contamination of hydraulic fluids with water can either be caused
high contamination retention capacity by condensation or by ingression. Variations in temperature of the
Easy handling and automatic supervision hydraulic tank lead to condensation. The ingression of water can
of the PLC controlled process be caused by defective cooler hoses, defective seals or external
User friendly touch screen diagnostics leakages into the system.
Standard aquasensor provides % water saturation In lubrication and hydraulic fluids water can occur in two different
JIC connections forms:
free water (visible)
Applications dissolved water (not visible)
Steel and rolling mills Aquamicron elements, centrifuges and condensation methods
Pulp and paper plants normally only separate free water, the FAMH separates both forms
of water from the oil. While dewatering the fluid, dissolved gases
Power generation plants
are also removed. Thereby the lubricating properties are improved
Tool machines / Plastic machines which extends oil life, reduces component wear rates, and eliminates
Hydraulic operated presses production losses caused by breakdowns.
Oil conditioning
Options
Nema 4 Enclosure
D56 PN#02075860 / 04.15 / FSP1406-1622

Model Code
FAMH 30 M 2 O / 2700 030 DM 02 S A 1*
Series
FAMH = Fluid Aqua Mobile
Flow Rate
15 = 5 gpm
30 = 10 gpm
50 = 16 gpm
70 = 23 gpm
Operating Fluid
M = Mineral Oils (including Oils with max. viscosity as identified in Technical Data)
I = Transformer Oil (heater required)
X = Synthetic & Fire Resistant Oil (please specify exact fluid type) - FPM seals
Type
1 = Stationary
2 = Mobile
Voltage/Frequency
F = 230 V / 60 Hz / 3Ph+PE
O = 460 V / 60 Hz / 3Ph+PE
N = 575 V / 60 Hz / 3Ph+PE
Power
without heater with heater
1900 = 1900 W (FAMH 15) 8650 = 8650 W (FAMH 15)
2700 = 2700 W (FAMH 30) 19200 = 19200 W (FAMH 30)
3200 = 3200 W (FAMH 50) 21200 = 21200 W (FAMH 50)
5100 = 5100 W (FAMH 70) 26100 = 26100 W (FAMH 70)
Filter Size (microns) & Number of Elements
015 = 1 x N15DMxx (FAMH 15 only)
030 = 2 x N15DMxx (FAMH 15 and 30 only)
075 = 5 x N15DMxx (FAMH 70 only)
Filter Material
DM = Dimicron
Absolute Filtration Rating (micron)
02 = 2 m (DM)
10 = 10 m (DM)
20 = 20 m (DM)
30 = 30 m (DM)
Vacuum Pump Type/Size
D = Rotary vane pump
S = Standard watering / vacuum pump
Measuring Equipment
A = AquaSensor (standard)
Modification Number (latest version always supplied)
1
SW = Automatic Water Fill (for S type vacuum pump only)
Note: Please consult factory for NEMA4 enclosure.
Model Codes containing RED are non-standard items Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.
*Sample Model Code (top of the page) is a standard version.
FAMH 30 M 2 O / 2700 030 DM 02 D A 1 - Standard FAMH without a heater
FAMH 30 M 2 O / 19200 030 DM 02 D A 1 - Standard FAMH with a heater
For special models, please contact our sales/technical department.

*See next page for factors that affect water removal rate
PN#02075860 / 04.15 / FSP1406-1622 D57

Series FAMH 15 FAMH 30 FAMH 50 FAMH 70
Filter Size OLF-15 OLF-30 OLF-45 OLF-70
Filter Element N15DMxxx(1x) N15DMxxx(2x) N15DMxxx(3x) N15DMxxx(5x)
Capacity of Pressure Vessel gal (liters) 5.25 (20) 10.5 (40) 20.5 (78) 26.25 (100)
Approx. Solid Contamination removal
1.1 (500) 2.2 (1000) 3.3 (1500) 5.5 (2500)
to ISO 4572 lbs (g)
Electric Clogging Indicator VM 2C.x
Bypass Cracking Pressure psi (bar) 29 (2)
Pump Type Gear pump
Flow rate gpm 5 10 16 23
Maximum Operating Pressure psi (bar) 87 (4.5)
Viscosity Range (without ) SUS (cst) 75-2500 (15-500)
Electrical Cable Length ft (m) 32 (10)
Hose Length ft (m) 16 (5)
Hose Material NBR
Inlet - Outlet JIC 20 (1 1/4) - JIC 16 (1)
Seal Material (FPM for operating fluid B, X) NBR
Dry Weight (lbs.) 940 970 1100 1145
Fluid Temperature 50 to 175F
Ambient Temperature 5 to 105F
Approx. Max. Free Water Removal Rate*
1 1.7 2.2 2.6
(liters/hour)
Attainable water content (ppm) < 100 ppm
Power Requirements 60 AMP Circuit Required
Dimensions
66.34
58.45
32.0
48.34
22.02
58.45
32.0
Water Extraction Process

(for FAMH 15 - 70 without heater only)
The operating fluid is drawn from the oil reservoir by the vacuum in
the reactor through the suction strainer and the shut-off valve. The oil
trickles down slowly and from there is fed back into the oil reservoir
by the gear pump through the filter. When Dimicron filter element
technology is used the unit is especially economical.
M
Water is removed from the fluid in the reactor. The vacuum present has
the effect of reducing the boiling point of the water.
The water vapor is released into the atmosphere or the water reservoir
through the vacuum pump.
D58 PN#02075860 / 04.15 / FSP1406-1622

Negative Effects of Water on Oils
It is almost certain that there is water in a hydraulic system. The most frequent causes are: ambient humidity, splash water, and new oil. Mineral
based oils show a faster aging process, if there is water in the oil. This aging process is accelerated through contamination particles by a
catalytic effect. The additives are quickly used up and the lifetime of the operating fluid is much shorter than that of dry oil.
Water in Mineral Oil causes

Aging of the fluid
Fluid deterioration
- Reduced air separating results in: Cavitation
- Increased foaming results in: Cavitation
- Reduced lubrication results in: Vibration & Wear
- Erratic operation results in: Inaccuracy
Depletes additives
Clogged filters
Corrosion
Water in Ester Oils causes:

Hydrolysis
Seal deterioration
Leakage
Tiny water droplets in hydraulics fluid

(1 unit equals 10 micron)
Typical Saturation Limit of Hydraulic Oil for Water
Water Saturation Curve

(curves vary based on the fluid chemistry)
free and emulsified water
dissolved
water
FAMH Sizing Factors That Affect Water Removal Rate

Sizing of the FAMH is normally done through periodic measuring of Factor Dewatering
the water content which will determine the hourly ingression of (increasing/decreasing) Speed
water. The typical dewatering speed of the FAMH is listed in the Water Content
technical data table. If there is a continuous ingression of water the
recommended flow rate of the FAMH can be determined by the
system size (total gallons). It should circulate 3 or 4 times through the Fluid Temperature*
FAMH every day.
Detergent Additives
Absolute Pressure in
Sizing Chart Limits Vacuum Chamber
(continuous water ingression)
Humidity
Tank Volume FAMH
(gallons) Model
FAM Flow Rate
1000 to 2000 FAMH 15
2000 to 4000 FAMH 30
4000 to 7000 FAMH 50 Ester Oils
7000 and up FAMH 70
*Please note that the fluid temperature should be a minimum of 20F warmer
than the ambient air temperature to enable efficient dewatering. An inline
heater is available for reclaim applications. Please contact our sales/technical
department.
PN#02075860 / 04.15 / FSP1406-1622 D59

HTB Series
Hydraulic Test Bench
The HYDAC HTB hydraulic test bench is the ultimate diagnostic A n ingenious universal mounting bracket makes mounting
tool, capable of thoroughly testing a vast array of new or rebuilt pumps and motors on the bench a simple, quick operation
components and subassemblies prior to their installation in a Mounting plates are furnished to accommodate flange-mounted
working system. Test bench instrumentation has been designed to and foot-mounted pumps or motors
make diagnosis fast and accurate, with virtually no requirement for Drive adapter equipment includes inserts for keyed shafts, an
connecting external instruments. The bench panel includes a digital insert chuck and a universal drive shaft
flow gauge, a tachometer to measure the speed of tested pumps Quick disconnect porting on the bench provides convenient
or motors, and a reservoir temperature gauge. Individual gauges hook-up for test components
measure pressure on the test bench main pump, the pump or motor Includes a factory-trained technician for a two-day, on-site
being tested, the test bench load pump, the cylinder and valve training session
pressure port, and the test bench super charge pump.
Two complete operating manuals are supplied with each bench
Every HTB includes efficient HYDAC hydraulic filters to keep the Kits and spare parts available for upgrades and maintenance
bench oil at optimum cleanliness, providing assurance that newly
rebuilt components will not be subjected to harmful levels of dirt.
To keep filters operating at peak efficiency, the instrument panel
includes a red pilot light that signals the operator when any bench
filter needs a new element.
These benches have been refined for over 30 years by HYDAC
engineers, based on the comments and requests of over 700 test
bench owners. The versatile hydraulic circuitry present in each of
the three models can shorten troubleshooting time and take the
guesswork out of diagnoses. Current models are powerful, compact
units that pay for themselves quickly in saved maintenance time and
expenses.
Applications
P umps and motors can be tested dynamically. Pump and motor
testing is aided by the wide speed and torque ranges built into the
bench and by the universal mounting bracket and mounting acces
sories that come with the bench. An open loop hydrostatic variable
volume hydraulic system provides the power and speed control
for the drive shaft. Motors can be dynamically tested, under load,
for operating efficiency. Pumps can be tested for external leakage
and volumetric efficiency in either direction, at speeds from 100 to
2400 rpm. The test bench can also be used to break-in pumps and
motors to manufacturers specifications before they are installed in
a system.
C ylinder leaks are easy to find. Double-acting cylinders may be
cycled, and tested for both internal and external leakage at any
point of piston travel. Scored cylinder walls and defective packing
are easily detected. Single-acting cylinders are tested at maximum
stroke.
Valve testing time is minimized. Pressures can be set, external and
internal leakage spotted, flow and pressure data can be generated
and checked against operating requirements and overall valve
efficiency determined. Optional electrical and pilot pressure supplies
are available on the bench for testing solenoid-actuated and pilot-
operated valves.
D60 PN#02075860 / 04.15 / FSP1406-1622

Model Code
HTB 100 A AD GXXXX
Series
HTB = Hydraulic Test Bench
HP
50, 100, 150
Voltage
A = 230V 60Hz, B = 460V 60Hv, C = 575V 60Hz, D = 380V 50Hz, E = 415V 50Hz, F = 380V 60Hz
Options
A = Water Cooled Heat Exchanger G = Closed Loop Circuit
B = Solenoid & Pilot Operated Valve Group H = HMG Digital Electronic Group
C = Jib Crane Group I = Air Cooled Heat Exchanger
D = Filtration Group J = 25 GPM Case Drain Meter
E = Safety Enclosure Group K = Digital Gauges
F = High Pressure Intensifier Circuit L = CS1000 Kit
Splined Shaft Group*, Hose & Fitting Group*
Custom Groups
G = Add G# for all custom parts and frame modifications
*Note: Ordered as a separate line item.
Model Codes containing RED are non-standard items Minimum quantities and longer lead times may apply - Contact HYDAC for information and availability.
Hose and Fittings Group Otption

(contains hose connection with female quick disconnects on both ends, plus a series of
separate national pipe thread, straight thread, and SAE four-bolt flange adapters, ranging in
size from 3/8 through 2, equipped with male quick disconnects)
Features Model HTB-50-E Model HTB-100-E Model HTB-150-E

Speed Range in either direction 100 to 2400 rpm 100 to 2400 rpm 100 to 2400 rpm
Power Available for testing pumps 458 ft-lbs to1200 rpm
275 ft-lbs to1200 rpm 670 ft-lbs to1200 rpm
Expressed torque (decreasing proportionately to 2400 rpm)
115 hp at 1200 rpm

Expressed in horsepower 60 hp at 1200 rpm 150 hp at 1200 rpm
(with constant hp to 2400 rpm)
Test Pressure 0 to 5000 psi (345 bar) 0 to 5000 psi (345 bar) 0 to 5000 psi (345 bar)
Test Motor Load
275 ft-lbs 458 ft-lbs 670 ft-lbs
Maximum in either direction
Electrical Drive Motor-230/460V, 1800 rpm; 3 phase,
60 hertz ( A start-stop push button is mounted on the
50 hp 100 hp 100 hp and 50 hp
bench: Starter(s) is/are not included. Customer must advise
type of starter(s) and service voltage he will use.)
Hydraulics
Main Bench Pump 23 gpm/5000 psi 38 gpm/5000 psi 38 gpm/5000 psi
(variable piston) (87 L/min/345 bar) (144 L/min/345 bar) (144 L/min/345 bar)
Auxiliary Main Pump 23 gpm/5000 psi
N/A N/A
(variable piston) (87 L/min/345 bar)
20 gpm/2000 psi 20 gpm/2000 psi 20 gpm/2000 psi
Supplemental Pump
(76 L/min/138 bar) (76 L/min/138 bar) (76 L/min/138 bar)
Pressure and Return Ports 1 quick disconnects 1 quick disconnects 1 quick disconnects
1 & 2 quick
Suction Porting 1 & 2 quick disconnects 1 & 2 quick disconnects
disconnects
Flow Gauge Scales Three Scales: 2 to 14; 8 to 36; 24 to 100 gpm (all models)
Reservoir Capacity 100 gallons (378 L) 100 gallons (378 L) 200 gallons (757 L)
Full flow 3 micron filtration maintains excellent system cleanliness level; bench includes a
General
30 x 30 work pan, oil level gauge, fill cap mesh strainer, digital tachometer.
62 H x 76 L x 55 W
6000 lbs (2722 kg)
Bench Dimensions 62 H x 76 L x 43 W 62 H x 76 L x 43 W
Auxiliary Power Unit
and Weight 4100 lbs (1860 kg) 4500 lbs (2041 kg)
30 H x 50 L x 30 W
900 lbs (408 kg)
PN#02075860 / 04.15 / FSP1406-1622 D61

Notes
D62 PN#02075860 / 04.15 / FSP1406-1622

REPLACEMENT ELEMENTS
Replacement Elements
Each of our hydraulic filtration systems are equipped with high efficiency
elements to remove solid particulates and/or water quickly and efficiently.
A complete listing of the replacement elements used through-out the Filter
Systems catalog can be found on the following pages.
PN#02075860 / 04.15 / FSP1406-1622 E1

Pressure Elements
Used in OFS Series, OFCS & OFCD Series, OFAS & OFAD Series,
OF5HS & OFCD-HV Series, and OFX Skid - Standard Capacity Series
9 inch Elements 18 inch Elements 27 inch Elements
Model Code Part No. Model Code Part No. Model Code Part No.
5.03.09D03BN 02060528 5.03.18D03BN 02060430 5.03.27D03BN 02065003
5.03.09D03BN/-V 02056713 5.03.18D03BN/-V 02071680 5.03.27D03BN/-V 02082855
5.03.09D05BN 02060529 5.03.18D05BN 02060431 5.03.27D05BN 02065004
5.03.09D05BN/-V 02056714 5.03.18D05BN/-V 02056457 5.03.27D05BN/-V 02073488
5.03.09D10BN 02060530 5.03.18D10BN 02060432 5.03.27D10BN 02065005
5.03.09D10BN/-V 02056715 5.03.18D10BN/-V 02056492 5.03.27D10BN/-V 02056493
5.03.09D20BN 02060531 5.03.18D25BN 02060433 5.03.27D20BN 02065006
5.03.09D20BN/-V 02056716 5.03.18D25BN/-V 02072428 5.03.27D20BN/-V 02096052
5.03.09D10AM 02075265 5.03.18D40AM 02091879 5.03.27D40AM 02088358
5.03.09D01BN/-V 02096735 5.03.27D40AM/-V 02088359
5.03.09D01BN 02081446 5.03.27D01BN 02094531
5.03.09D10BN/AM 02075258 5.03.27D01BN/-V 02099845
5.03.09D40AM/-V 02561740
HK/HJ
02056730
(connector element)
Element Performance Dirt Holding Capacity

Filtration Rating per Filtration Rating 9 Element 18 Element
Micron ISO 4572/NFPA T3.10.8.8 wrt ISO 16889 DHC(gm) DHC(gm)
Micron Rating Micron Rating
Rating Using automated particle counter Using APC calibrated
5 119 5 238
(APC) calibrated per ISO 4402 per ISO 11171
10 108 10 216
Element Bx75 Bx100 Bx200 Bx200 Bx1000
25 93 25 186
5 2.5 3.0 4.0 4.8 6.3
10 7.4 8.2 10.0 8.0 10.0
25 18.0 20.0 22.5 19.0 24.0
Used in OFCD-MV Series, OFS-AM Series, OF5HD-HV Series, MAFH-E Series

18 inch Element 27 inch Element
Model Code Part No. Model Code Part No.
5.03.18D03BN/-V-G 02094523 5.03.27D03BN/-V-G 02098195
5.03.18D05BN/-V-G 02094528 5.03.27D05BN/-V-G 02200583
5.03.18D10BN/-V-G 02094529 5.03.27D10BN/-V-G 02200584
5.03.18D25BN/-V-G 02098097 5.03.27D25BN/-V-G 02200585
5.03.18D10AM/-V-G 02097600 5.03.27D40AM/-V-G 02098194
Note: G = Betamicron GeoSeal (r) replacement elements
Element Performance Dirt Holding Capacity

Filtration Rating per Filtration Rating 18 Element 27 Element
DHC(gm) DHC(gm)
Micron ISO 4572/NFPA T3.10.8.8 wrt ISO 16889 Micron Rating Micron Rating
Rating Using automated particle counter Using APC calibrated 3 230 3 345
(APC) calibrated per ISO 4402 per ISO 11171
5 238 5 357
Element Bx75 Bx100 Bx200 Bx200 Bx1000
10 216 10 324
3 <1.0 <1.0 <2.0 4.0 4.8
5 2.5 3.0 4.0 4.8 6.3
10 7.4 8.2 10 8.0 10.0
E2 PN#02075860 / 04.15 / FSP1406-1622

Used in OFX Skid - High Capacity Series
16 inch Element 39 inch Element
Model Code Part No. Model Code Part No.
1.14.16D03BN 02060578 1.14.39D03BN 02060844
1.14.16D03BN/-V 02078420 1.14.39D03BN/-V 02070809
1.14.16D06BN 02060588 1.14.39D06BN 02060845
1.14.16D06BN/-V C/F 1.14.39D06BN/-V C/F
1.14.16D12BN 02060589 1.14.39D12BN 02060846
1.14.16D12BN/-V C/F 1.14.39D12BN/-V 02071197
1.14.16D25BN 02060590 1.14.39D25BN 02060847
1.14.16D25BN/-V 02078423 1.14.39D25BN/-V C/F
Used in MAFH-A Series

Model Code Part No.
5.12.09D10BN/-V 02561354
5.12.09B03BN/-V 02093367
5.12.09B05BN/-V 02091885
Breather Element (Shrouded) 02561357
Breather Element (Cart) 1296639
Element Performance
Micron Rating Filter Rating DHC (gm)
1 4.2(c) 1000 55
3 4.8(c) 1000 57
5 6.3(c) 1000 62
10 10(c) 1000 52
Used in IXU 1/4 Series

Model Code Part No.
IXE 200 03348961
5.03.18D05BN/V SO103H 02077497
5.03.18D10BN/-V SO103H 02056369
PN#02075860 / 04.15 / FSP1406-1622 E3

Dimicron Elements
Used in OLF Series & FAMH Series
Model Code Micron Rating Part No.
N15DM002 2 01251590
N15DM010 10 03115180
N15DM020 20 00349576
N15DM030 30 03048790
Be sure to order the correct number of elements:
OLF 15 = 1, OLF 30 = 2, OLF 45 = 3, OLF 60 = 4
Cartridge Elements
Used in FAM5 & OLF Compact Series
Model Code Micron Rating Media Type Part No.
N5DM002* 2 Dimicron 00349494
N5DM005* 5 Dimicron 03068101
N5DM010* 10 Dimicron 03102924
N5DM020* 20 Dimicron 03023508
N5AM002* 2 Aquamicron 00349677
N5AM020* 20 Aquamicron 03040345
*Cartridge element can not be used with OLF 5/4-SP
Spin-on Elements
Used in OF7 Series
Micron Rating 160: Betamicron (Part No.) 180: Betamicron (Part No.) Paper (Part No.) Water Removal (Part No.)
3 m 0160MA003BN (02059434) 0180MA003BN (02059438)
5 m 0160MA005BN (02059435) 0180MA005BN (02059439)
10 m 0160MA010BN (02059436) 0180MA010BN (02059440) 0160MA010P (02058116) 0160MA010A (02058771)
20 m 0160MA020BN (02059437) 0180MA020BN (02059441)*
*Spin-on element for OLF 5/4-SP
Aquamicron (AM) Elements

Aquamicron filter elements are specially designed to separate water from mineral oils. They are only supplied in the dimensions
of HYDAC return line filter elements from size 330 and larger. This means that they can be installed in all HYDAC filter housings
from size 330 which are fitted with return line filter elements.
The increasing pressure loss in a filter element which is being saturated with water indicates, by means of standard clogging
indicators, that it is time to change the element. When the Aquamicron technique is employed, particle contaminants are also
separated from the hydraulic medium as a by-product. This means that the Aquamicron element doubles as a safety filter. The
filtration rating is 40 m absolute (40 100 to p = 3 bar).
In order to guarantee the greatest efficiency, it is recommended that these elements be installed in an off-line recirculation loop
configuration.
For complete details please contact your HYDAC distributor.
Betamicron/Aquamicron (BN/AM) Elements

BN/AM filter elements are specifically designed to absorb water and achieve absolute filtration of solid particles from mineral oils,
HFD-R oils, and rapidly biodegradable oils. A super absorber reacts with the water present in the fluid and expands to form a gel
from which the water can no longer be extracted even by increasing the system pressure. These filter elements do not remove
dissolved water below the saturation level of the hydraulic medium. Solid particle filtration (3 m, 10 m absolute) is achieved due
to the Betamicron filter construction.
For complete details please contact your HYDAC distributor.
Betterfit Interchange Elements

HYDACs family of interchange elements has a new name and a new focus. The former Betafit line
will now be called Betterfit, and will incorporate an exclusive outer wrap that not only improves
performance, but also provides quality protection. It features a unique oval-hole design that improves
flow for more efficient filtration, ensuring long system life and cost savings. This is a one-of-a-kind
oval design, so you can be assured that when your element includes this outer wrap that it is a HYDAC
original and not a low quality imitation.
E4 PN#02075860 / 04.15 / FSP1406-1622

BULK DIESEL FILTRATION
The New World of

Advanced Diesel Filtration
In the past, the cleanliness level of delivered diesel fuel was rarely
questioned. Now however, the cleanliness mandates of Tier IV requirements
(2 m tolerances in 30,000 psi injection systems) dictates that close
attention must be paid to these levels.
Historically, an engine with poor quality filtration would probably still run
maybe not efficiently, but it would run. The byproducts of poor filtration
were black smoke and compromised horsepower. Today, Tier IV engines
with poor quality fuel filtration will most likely suffer downtime due to failed
injector(s), which equates to lost revenue. High quality filtration is no longer
an option, but a requirement for the efficient operation of these new engines.
PN#02075860 / 04.15 / FSP1406-1622 F1

Tier IV Requirements Demand a Sophisticated Approach and the Highest Quality Filtration
Newly delivered bulk diesel fuel typically has an ISO cleanliness level
of ISO 22/20/18 to 21/19/17. The Tier IV compliant engine on the other
hand, has injectors that require fuel with a cleanliness level below ISO
11/8/6 which is typical of aerospace cleanliness.
The most cost effective way to consistently achieve this cleanliness
level is through use of the highest quality particulate and coalescing
filtration, both at the bulk tank and on the engine itself. The engine
filter alone is no longer an adequate solution as there simply is not
enough room in the engine to accomplish this. HYDAC has developed
a series of both bulk and on-board fuel-specific products to address
these new standards.
High Pressure Common Rail Systems

This series of engines is built to very strict specifications operating
pressures in excess of 30,000 psi and injectors with nozzle tolerances
of 2 5 microns are not uncommon. OEM injector and engine makers
require that the fuel used in these engines meet tight guidelines
before warranty claims are accepted. Diesel fuel cleanliness at the
engines injectors must reach an ISO level of 11/8/6 and a water level
of <200 ppm, both of which are harder to obtain with the surfactants
for lubricity found in Ultra Low Sulfur Diesel fuel.
The Tier 4 Emissions Regulations established by the U.S. Environmental

Protection Agency (EPA) and Canadian Environmental Protection Agency
(CEPA) are getting tougher. In 1996, the first off-highway diesel emissions
standard began with the implementation of Tier 1 regulations. Since then,
standards have continued to be raised and will end with Tier 4B/Final in 2014.
Biodiesel Addition to ULSD 15 as a Blend

The EPAs Renewable Fuel Standard #2 requires that renewable fuel,
such as biodiesel, be blended into traditional diesel fuels. The goal
is to reduce dependence on carbon-heavy fuels and reduce carbon
pollution 17% below 2005 levels by 2020.
An additional challenge in this respect is the bulk tank and water
from condensation in the tank, and the delivered fuel itself. Most
Ultra Low Sulfur Diesel (ULSD) bulk tanks are not designed to help meet the Tier IV requirements.
Many reservoirs are open to their surrounding atmospheres. Almost
In 2010, North America and Europe completed the requirements all have some volume of free water caused by temperature changes,
switch from Low Sulfur Diesel to Ultra Low Sulfur Diesel. The purpose ingression and delivered fuel quality. In addition, poor design makes
was to reduce the sulfur content from 500 ppm to 15 ppm, reducing the removal of all free water nearly impossible. This free water in
exhaust emissions by over 90%. To achieve this, much of the diesel accelerates corrosion and fuel degradation. It can also create
lubricity agents in Low Sulfur Diesel are removed, along with some an ideal growth environment for microbial contamination. Bacteria
of the original fuels built-in lubricity. The result is an ultra-clean fuel can grow in the water at the fuel interface and can cause the liquid
where surfactants must be added to provide the needed lubricity. fuel to breakdown. The result can be the accelerated corrosion of
Diesel engines depend on the lubricity of the fuel to keep moving metals as well as plugged fuel systems and clogged filters and lines.
parts from wearing prematurely. Lubricity additives such as lubricity In addition, fungus can grow on solid surfaces, like filters, and in
enhancers and anti-wear additives have also been replaced with piping.
biodiesel blended into diesel. Ultra Low Sulfur Diesel 15 is generally
hydrophobic, i.e. it does not like to hold water, and has a 25 100
pm water saturation point at room temperature. Unlike traditional
Low Sulfur Diesel, the biodiesel additives are hydrophilic, meaning
they do like to hold water. For this reason, when biodiesel is blended,
the diesel fuels saturation point can rise to 250 ppm (B2), 500 ppm
(B5) or even 1600 ppm (B20). This is acceptable, but the user should
understand that there is more water in the fuel and that this water can
become free water when the temperature decreases which is not
good for the performance of the engine or the engine itself. This water
must be eliminated, which becomes more difficult when the Inter
Facial surface Tension of Diesel with surfactants and/or biodiesel
blends is lower making it harder to separate the water in Ultra Low
Sulfur Diesel. A coalescing filter that was >90% efficient in traditional
diesel is typically now only 66% effective in removing water in the
Ultra Low Sulfur fuels.
F2 PN#02075860 / 04.15 / FSP1406-1622

Previously acceptable industry standard filtration solutions are not adequate
for Tier IV engines.
Against this backdrop, HYDAC has developed a series of bulk diesel fuel specific filter products, including desiccant breathing systems and bulk
housings. We are focused on being a world leader in diesel fuel filtration.
Past Practice
Separation of emulsified water from diesel fuel is a long standing requirement for diesel
engine operation. Traditionally, this has been performed by a fuel-water separation filter
mounted in the engine fuel system or as part of the bulk tanks staged filtration at the
dispensing system. The most typical filtration media found in such separators is a single
resin impregnated hydrophobic barrier, such as silicone treated cellulose. This media
separates water in its water repellent surface. Water in the fuel is rejected and beads up
on the upstream side of the barrier medial. As more water is rejected, beads coalesce
into large drops and drain into collection cup while the fuel passes through a port located
above the sump.
Just as the processing of Ultra Low Sulfur Diesel produces side effects in diesel lubricity,
the failure of existing fuel-water separators to react to the changing conditions described
above is apparent. The lubricity additives in the ULSD blends containing biodiesel create
conditions in which industry-standard commercial fuel-water separators failed to remove
40 100% of fuel-entrained water. The side effect is that now typically 40% more water is
downstream of the filters that in the past worked at a 90% efficiency. Typically, there is no way for an operator to know this is happening unless
the effects are drastic and observed. Unlike particle filters which generate pressure differentials prior to by-pass alerting the operator to the end
of the element life, there is nothing that communicates to the operator that the fuel-water separator is not removing water. Fuel-water separators
rely on an operator or auto-valve to empty water to a collection chamber when the housing is partially full. If the collection chamber does not fill
up, it is not an indicator of fuel-water separator failure; rather it is an indicator of dry fuel. The result is the fuel-water separator can be passing
the water continuously into the injection system without the operators knowledge.
Fuel Surfactant and ULSD 15

The root cause of fuel-water separator failure in ULSD-biodiesel blends is increased fuel surfactant. Although given separate titles to address
the lubricity issue, lubricity enhancers, anti-wear additives and biodiesel can all be grouped into a single molecular family: surfactants. Fuel and
water are classes that normally do not dissolve into one another; if forced to coexist, they are most stable as separate layers, with the fuel layer
on top of the water layer. The degree to which these layers repel is measurable as the interfacial surface tension (IFT). If mixed, an emulsion is
formed, where water briefly exists as suspended drops in the fuel. Surfactants are molecules unique in that they form strong associations with
both fuel and water. When surfactants are in a fuel, they associate with water, and increase fuel-water compatibility. The increased compatibility
is reflected in lower IFT between the two fluids. This unique surfactant behavior allows more water to dissolve into the fuel.
Surfactants create sufficiently small water drops (because they do not want to coalesce into larger drops) that will often pass through the media
without encountering it. Surfactants also stabilize the emulsion from separation so that drops that do impact the media are less likely to fall out
of the fuel at the barrier media. Also, drops that impact other drops resist coalescing into the larger drops necessary for successful separation.
Collectively, the result of blending additives and biodiesel into ULSD is a significant reduction of the fuel-water separation process efficiency and
finally the escape of the water into the injector circuit.
At the same time, another unforeseen consequence of the mandated fuel change is a lack of correlation of the tests with actual field
performance. The result, the end user is largely unaware of the alarming failure consistency of fuel dewatering systems in ULSD-biodiesel
blends. This is the case because the time required for a legislative body to mandate 2% biodiesel inclusion in diesel is fleeting relative to the time
needed to adapt proven standardized industry test for the new fuel. Regardless of the procedure selected, there are currently key differences
between fuel surfactants/emulsifications found in the field versus the tests that are still specified to measure and rate water separator
performance. Until resolved, the result is a disconcerting overestimation of a separators fuel water separation performance and capability as
measured using standardized tests.
HYDAC is committed to delivering the solutions to allow OEMs and users to meet todays diesel filtration requirements. We offer a series
of diesel fuel filtration products working in-line and/or in a fuel conditioning circuit with flow rates from 1.5 gpm to 1000 gpm. We offer
condensation management solutions for the tank and the diagnostic tools such as particle counters and water sensors to measure the results.
Tier 4 Fuel Quality Requirements

Organization Particulate ISO 4406 Water
Bosch 11/8/6 at Injector <200 ppm
CAT 18/16/13 at storage 200 ppm
18/16/13 at storage
CUMMINS 15/13/10 at vehicle tank <200 ppm
12/9/6 at injector
Worldwide Fuel Charter 18/16/13 No free or emulsified, dissolved <200 ppm
Most diesel storage tank owners, maintenance staff and company buyers are not knowledgeable of these guidelines.
PN#02075860 / 04.15 / FSP1406-1622 F3

Design Principles of HYDAC Particulate Removal Filters & Elements
HYDAC offers the highest quality particulate removal filtration with the best combination of dirt holding
capacity, low element delta P, and the highest beta stability throughout the service life of the element. We offer
contamination removal efficiencies from 1m >Beta 1000 to as open as 150 m metal mesh. Most importantly,
when filtering diesel fuel we use these filters and elements upstream to protect and extend the life of the
downstream dedicated coalescing elements. We do this because testing shows that with our patent pending
materials our coalescing elements will outperform the competition averaging <96% efficiency. HYDAC offers
an entirely new level of coalescing performance, one that when used correctly has a very low cost over time.
Design features of the water coalescing filters and
1 2 3 elements include an inside-out flow to optimize
coalescing, and a five micron synthetic pre-filter
pleat pack to protect the downstream components.
In addition a depth tube coalesces water which
either drains to the bottom or creates large droplets.
Downstream, a 25 micron treated hydrophobic barrier
sleeve traps droplets <25 m. Essentially this is three
elements in one pre-filter, unlike our competitors, who
typically furnish a single filter element for each function.
We have tested these products per SAE J1488, and with
fuel down to 12 dynes/cm IFT to replicate performance
with poor fuel quality.
Contaminated fuel enters the elements as the fuel
passes through a 3 or 5 micron synthetic media pleat
pack. Wet fuel then passes through the coalescing layer. Water collects and drains from the element forming HF4RL Filter Housing
large droplets. The fuel then passes through the downstream hydrophobic barrier. Water droplets are repelled (catalog - Filters, Hydraulic &
by the barrier and fall to the bottom of the chamber, which is collected into the filter housing sump. Through Lube, PN 02081318)
the union of high surface area the coalescing media or tube provides the perfect balance to collect and trap
both water and contaminants in a single element. This composite barrier separation media element has been
developed with greater than 99% water removal capability in all but the highest surfactant ULSD or ULSD-biodiesel blends. This coalescing
media provides a minimum of 95% water removal efficiencies from biodiesel blends (B5). Water exits the media in the form of drops that settle
out of the flow.
The Cost of Dirty Fuel

All new off-road diesel engines now must meet Tier IV requirements. Manufacturers of engines and injector systems have gone to high pressure,
common rail, injection systems. The pressures can exceed 30,000 psi and might go even higher in the future. Particulates left in the fuel under
the high pressure, combined with very small injector nozzle clearances as small as 2m, can cause premature failure of nozzles or system
components.
Failures of the injection system caused by particulates and water can result in repair costs of up to $1500 per injector. The associated costs
for a failure due to parts damage, repair and down time, and loss of production could be significantly higher. A comprehensive filter strategy is
required to assure proper fuel quality for trouble free engine operation.
Comprehensive Fuel Filtration Strategy by Application
Fuel Transport
Main Storage Tank
Diesel Fuel Filtration

Life Cycle Key
Mobile Fleets Air Breather

Secondary Storage
Tank
Coalescing & Particulate

Filtration
Bulk Fuel Treatment
Loaders/Shovels Fuel Treatment (point of use)
On-Board Fuel Treatment
F4 PN#02075860 / 04.15 / FSP1406-1622

Comprehensive Fuel Filtration Strategy by Products
Fuel Delivery
BDE | Air Breathers
BDS | 70 GPM AS | Water Sensor

Fuel Dispenser
Bulk Diesel Storage

BDF1 | 16
CS | GPM
Contamination
Sensor
OR
Point of Use
BDC | 25 GPM BDFC | 14 GPM HDP | 2.6 GPM FCU | Portable

Contamination
w/ Water Sensor
HYDAC has developed many of these core diesel products into turnkey filtration solutions with integrated pump motor functions for almost
every diesel application from gen sets to fleet fueling tanks to the Ag tank at a farm. All are designed to address the challenges of fuel in its
environment.
PN#02075860 / 04.15 / FSP1406-1622 F5

ICF Series
In-line Bulk Fuel Coalescing Filter
Coalescing filtration can be a highly effective method to remove water Fleet fill or bulk fuel transfer
from diesel fuels. Water is typically introduced into the fuel supply Bulk fuel unloading
by condensation. Water in a vehicle fuel system can reduce lubricity Protction for high-flow fuel injection systems
causing seizure of close tolerance parts and increased wear. Water Bulk tank kidney loop or recirculation
in fuel storage tanks causes rust and promotes microbial growth. Point of use fuel dispensing
Microbial growth in fuel storage systems begins in free water at
the tank bottom and can quickly migrate through the fuel. In warm
weather, microbial blooms can quickly overwhelm and bypass fuel Technical Specifications
filters causing contamination to reach the fuel injectors. Todays high Flow Rating Up to 16 gpm (60 L/min) for ULSD15
pressure (20,000+ psi) fuel injector systems have tighter tolerances
Inlet / Outler Pressure 1 1/2 NPTF (standard), SAE 16 (optional)
and require complete water removal to minimize wear related failures.
The ICF Bulk Fuel Coalescing Filter will protect critical equipment and Max. Operating Pressure 150 psi (10 bar)
components. Min. Yield Pressure 450 psi (31 bar)
Rated Fatigue Pressure 90 psi (6 bar), per NFPA T2.6.1-2005
Features Temp. Range -20F to 165F (-29C to 74C) (standard)
AWD option = 32F (0C) min. temp.
P atent-pending, three-phase, particulate and fuel/water
separation media technology Bypass Indication 25 psi (1.7 bar) (lower options available)
A revolutionary element designed for the highest single-pass Bypass Setting Cracking: 40 psi (3 bar)
water and particulate removal efficiencies in todays ultra-low Porting Head/Cap: Aluminum (see Coating Option - Model Code)
sulfur diesel (ULSD) fluids Element Bowl: Steel - Epoxy paint w/high-phos
Protects expensive Tier III and Tier IV engine components against electroless nickel plating (standard)
failures caused by particulate and water transferred from bulk fuel
Weight 15 lbs (6.8 kg)
tanks to the vehicle
(base unit w/o options or element)
Allows users to achieve or exceed the particulate and water
removal specifications of the injection system OEMs Element Change 18 (457.2mm) w/mounting bracket (access
Previously acceptable industry standard products no longer Clearance from top, remove cap)
provide the high-efficiency separation needed in todays ULSD 2.5 (63.5mm) w/o mounting bracket
fluids (access from below, remove bowl)
Housing design allows for field upgrade of any available option Housing Sump 32 oz. (0.946 L)
HYDAC Stat-Free media is standard for all coalescing elements Optional External water sump and non-immerson
Pressure bypass indicator setting at 25 psi, with bypass valve heater (power 120VAC, 1 x 45W), sight
cracking at 40 psi, allows for early indication before by-pass of glass, bracket, water in fuel sensor w or
filter for advanced time for maintenance w/o remote mount light & 6 ft. lead
In application >32F (0C) complete automation is achievable with Note: Other electrical options, contact factory, element sold separately
fail-safe auto-drain feature using a remote 5 gallon (18L) or 20
gallon (75L) sump with alarm and auto shutdown
F6 PN#02075860 / 04.15 / FSP1406-1622

Model Code
ICF V P24 L B S-I EP-A H AWD5 .
Filter Series
ICF = In-line Coalescing Filter
Seals
V = FPM
Port Configuration
P24 = 1 1/2 NPTF (standard)
S16 = SAE 16 (1 port)
Element Change Indicator
L = in cap bar indicator
Mounting Option
Omit = None
B = Bracket
Sump Level Indicator Option*
Omit = None
S = Sight glass
I = Water in fuel sensor remote w/light indicator & 6 ft. lead for use in factory supplied control panel
T = Water in fuel sensor w/o remote light for use in customer supplied control panel
Coating Option*
EP = Epoxy painting and plating (standard)
A = Anodized cap & head (optional)
Heating Option
Omit = None
H = Filter Sump Heater
Automatic Drain Option
Omit = None
AWD5 = Auto water drain 5 gal. tank w/failsafe (only offered for applications above 32F (0C) & units ordered w/o heater)
AWD20 = Auto water drain 20 gal. tank w/failsafe (only offered for applications above 32F (0C) & units ordered w/o heater)
Optional Sump for Manual Drain
Omit = None
S5 = 5 gal. sump tank
S20 = 20 gal. sump tank Fuel Oils
Note: Unless automatic drain option is specified, ICF units will come standard with manual drain. ULSD15, low and high sulfur diesels
Coalescing element sold separately.
*Only Options that allow a combination.
Biodiesel blends
Filter sump heater option only available when ordered w/out automatic water drain (AWD5 or AWD20) Synthetic diesel and blends
AWD fail safe is shown on next page No. 2 fuel oil & heating oil
Dimensions 7.0
(178)
6.38
Port to Port
(162)
1.75
4.56
(116)
(44) INLET OUTLET

23.83
(605)
4.5
28.33
(720)
(114)
0.8 1.29
(114)
(33)
4.5
(21)
PN#02075860 / 04.15 / FSP1406-1622 F7

Pressure Drop
Phousing Pelement
ICF Phousing for fluids with sp gr= 0.86 Pelement = flow x element P factor x viscosity factor
El. P factors @ 37 SUS (3 cSt).
C184Z3V = 0.2

Flow L/min C184Z5V = 0.2
(10) (20) (30) (40) (50) (60) If working in units of bars & L/min, divide above factor by 54.9.
2.5 (0.16)
(0.14)
Viscosity factor: Divide viscosity by 37 SUS (3 cSt).
2
(0.12)
Element Water Coalescing Performance
1.5 (0.1) Element Max Flow Single Pass Efficiency*
P in psi
P (bar)
C184Z5V
(0.08) 16 gpm > 99.5%*
1 C184Z3V
(0.06) C184Z7VE Contact HYDAC for Economy Element Data
(0.04)
0.5 Flow Direction: Inside Out
(0.02) Element Nominal Dimensions: 4.0 (102 mm) x 18.5 (470 mm) long
0 (0) *HYDAC Stat-Free media is standard
0 2 4 6 8 10 12 14 16 Note: Efficiency based on ULSD15 with 27 Dynes/CM surface tension
and 0.25% (2500 PPM) water injection. Discharge water concentration
Flow gpm of <100 PPM free and emulsified water.
ICF Options
Filter Cap Assembly Reservoir Available Options
Note: Water in fuel sensor (WIF) supplied with or w/o remote mount indicator
light to show full filter housing sump
T Option = WIF sensor only w/out filter housing sump full indication light
or control panel
I Option = WIF sensor w/ remote mount filter housing sump full indicator
light and NEMA 4X control panel supplied
Automatic Drain w/Redundant Safety Features Automatic or Manual Remote Sump
Note: Filter Sump Heater Control Panel dimension:

6.5 W x 5.5 H x 6.5 D (165 W x 140 H x 165 D)
Automatic Water Drain Control Panel dimension:10 W x 8 H x 12 D Note: Remote Tank dimension: 5 Gallon Tank,
(254 W x 203.20 H x 304.80 D) *For use above 32F (0C) only 22 W x 9.25 L x 7.125 H (558.80 W x 234.95 L x 180.97 H)
Electrical cable length (Control Panel to ICF): 4 ft. (1.22m) 20 Gallon Tank: 15 W x 11 L x 31 H (381 W x 279.40 L x 787.40 H)
Hose length for Automatic Water Drain feature (ICF to Tank): 6 ft.(1.83m) Power supply for tank high level LED light: 9 VDC (battery included)
All control panels NEMA 4X rated Supplied w/ 9 VDC terminal for customer wiring provided.
F8 PN#02075860 / 04.15 / FSP1406-1622

Notes
PN#02075860 / 04.15 / FSP1406-1622 F9

QCF Series
In-line Bulk Fuel Coalescing Filter
Advances in diesel engine fuel injection systems have been Industrial
instrumental in complying with future emission standards. Higher Agricultural
pressure fuel produces a finer mist of fuel, which burns cleaner. Power Generation
Common rail injection systems run at higher pressures and allow Mining
more injections per combustion cycle, improving fuel economy, Bulk Fuel Filtration
enhancing engine performance and reducing noise. Higher pressure
fuel injector systems have tighter tolerances and require the highest
efficiency, single-pass removal to minimize wear related failures. Technical Specifications
Flow Rating Up to 70 gpm (265 l/min) for ULSD15
Features Max. Operating Pressure 100 psi (7 bar); 45 psi (3 bar) with water
sight gauge
N ew fuel/water separation media technology in a three-phase
element construction for high efficiency, single-pass removal of Min. Yield Pressure 400 psi (27.6 bar) without sight glass
(Contact factory for use with sight glass)
free-water in ultra-low Sulfur Diesel (ULSD) and Biodesel fuels
Prior generation coalescing products no longer provide high- Rated Fatigue Pressure Contact Factory
efficiency separation in ULSD and Biofuels Temperature Range -20F to 165F (-29C to 74C) (standard)
Can be upstream (suction side) or downstream (pressure side) of 32F to 165F (0C to 74C) (with optional
transfer pumps Automatic Water Drain)
Helps protect expensive, vital engine components against failures Bypass Setting Cracking: 30 psi (2 bar)
caused by water contaminated fuel Porting Base: Anodized Aluminum
Can separate emulsified or finely dispersed water from fuel Element Case: Nickel Coated Steel
For use in single-pass fuel dispensing or multi-pass reservoir Cap: Nickel Coated Ductile Iron
clean-up and continuous maintenance Weight 155 lbs (77 kg)
Element Change
33.8 (858 mm)
Clearance
F10 PN#02075860 / 04.15 / FSP1406-1622

Model Code
QCF C 5 V S24 VM _
Filter Series
QCF = In-line Coalescing Filter
Element Series
C = Coalescing Element
Element Media
5 = 5 m Syn./Coalescing
Seals
V = FPM
Port Configuration
S24 = SAE 24
Clogging Indicator
VM = Visual Pop-Up w/ Manual Reset
Options
Omit = None
AWD5* = Auto water drain 5 gal. tank w/failsafe AWD20* = Auto water drain 20 gal. tank w/failsafe
H = Integrated heater to prevent water in sump from freezing S = Sight Gauge
*Note: Optional Automatic Water Drain (for use only above >32F)
Element Water Coalescing Performance Fuel Oils

Element Pressure Side Coalescing Suction Side Coalescing ULSD15 and similar petrolem diesels
Max Flow Single Pass Efficiency Max Flow Single Pass Efficiency Biodiesel and blends
C396Z5V Synthetic diesel and blends
70 gpm > 99.5% CF > 99.5%
Flow Direction: Inside Out
Element Nominal Dimensions: 6.4 (163mm) x 39.4 (470mm) long
Note: Based on ULSD15 with 27 Bynes/CM surface tension and 0.25% (2500 PPM) water injection
Dimensions
INLET
9.76
(248)
Push Button 10.5

Bleed Valve (267)
OUTLET
Optional Sight Gauge

52.34
(1330)
Auxilary
Water Drain
Dirt Alarm
3.0 3.0 Up-Stream

(76) (76) Test Point
INLET
A A Primary Water Drain
View AA
9.12
2.88 (232)
(73) 4.56
(116)
5.75 0.5 - 13UNC - 2B x 1.0

(146) Deep Mounting Hole
(4) Places
PN#02075860 / 04.15 / FSP1406-1622 F11

BDS Series
Bulk Diesel Skid
Features Technical Specifications

R outine element change is only needed on Pre-Filter (particulate Flow Rating Up to 70 gpm (265 l/min) for ULSD15
filter) which saves time and maintenance costs Max. Operating Pressure 100 psi (7 bar); 45 psi (3 bar) with water
Patent-pending, three-phase, particulate and fuel/water sight gauge
separation media technology Min. Yield Pressure 400 psi (27.6 bar) without sight glass
A revolutionary element designed for the highest single-pass (Contact factory for use with sight glass)
water and particulate removal efficiencies in todays Ultra-low
Sulfur Diesel (ULSD) fluids Rated Fatigue Pressure Contact Factory
Protects expensive Tier III and Tier IV engine components against Temperature Range -20F to 165F (-29C to 74C) (standard)
failures caused by water transferred from the bulk fuels tanks to 32F to 165F (0C to 74C) (with optional
the vehicle Automatic Water Drain)
Allows users to achieve or exceed the particulate and water Bypass Setting Cracking: 30 psi (2 bar)
removal specifications of the injection system OEMs Porting Base: Anodized Aluminum
Previously acceptable industry standard products no longer Element Case: Plated Steel
provide the high-efficiency separation needed in todays ULSD Cap: Plated Steel
fluids Weight 441 lbs (200 kg)
Complete automation is achievable with fail-safe auto-drain
Element Change
feature using a remote 5 gallons (18L) or 20 gallons (75L) sump 33.8 (858 mm)
Clearance
with alarm and auto shutdown
Applications
Industrial
Agricultural
Power Generation
Mining
F12 PN#02075860 / 04.15 / FSP1406-1622

Model Code
BDS Q1 V VM .
Filter Series
BDS = Bulk Diesel Skid
Q1 = 1 m particulate filter element
Seals
V = FPM
Clogging Indicator
Options
Omit = None
Element Particulate Performance

Filtration Ratio Per ISO 4572/NFPA T3.10.8.8
Using automated particle counter (APC)
Filtration Ratio wrt ISO 16889
Using APC calibrated per ISO 11171
calibrated per ISO 4402
Element x 75 x 100 x 200 x(c) 200 x(c) 1000
3 m element 1.14.39D03ECO/-V <1.0 <1.0 <2.0 <4.0 4.8

C396Z5V
35 gpm > 99.5% CF > 99.5% Synthetic diesel and blends
Dimensions
24.0
(610)
9.0 TYP 22.0
(229) (559)
Down-Stream 11.0
8.3 TYP Test Point (279)
(212)
12.0
(305)
14.0
(356)
Push Button
Bleed Valve
(152)
6.0
OUTLET
Pre Filter 1.88 - 12UN - 2B
w/39QPMLZ3V SAE Straight THD.
Port (SAE-24) Up-Stream
Element 0.56 (14)
Test Point
Mounting Holes
Coalescing Filter (4) Places
with C396Z5V
(1386)
7.75
54.6
(197) Element
(1322)
52.1
Clogging
7.0
Indicator
(178)
Inlet Port
1.88 - 12UN - 2B
SAE Straight THD.
Port (SAE-24)
INLET
Optional Sight Gauge

3.0 0.75 (supplied with filter as a loose item)
(76) (19)
PN#02075860 / 04.15 / FSP1406-1622 F13

BDS2 Series
Bulk Diesel Multi-Skid

R outine element change is only needed on Pre-Filter (particulate Flow Rating Up to 140 gpm (530 l/min) for ULSD15
filter) which saves time and maintenance costs Inlet/Outlet Connection SAE 32
Patent-pending, three-phase, particulate and fuel/water Drain Connection Upper 1/4 NPT Ball Valve
separation media technology
A revolutionary element designed for the highest single-pass Drain Connection Lower 1/4 NPT Ball Valve
water and particulate removal efficiencies in todays Ultra-low Max. Operating Pressure 100 psi (7 bar); 45 psi (3 bar) with water
Sulfur Diesel (ULSD) fluids sight gauge
Protects expensive Tier III and Tier IV engine components against Min. Yield Pressure 400 psi (27.6 bar) without sight gauge
failures caused by water transferred from the bulk fuels tanks to (Contact factory for use with sight gauge)
the vehicle Rated Fatigue Pressure Contact Factory
Allows users to achieve or exceed the particulate and water
Temperature Range -20F to 165F (-29C to 74C) (standard)
removal specifications of the injection system OEMs
32F to 165F (0C to 74C) (with optional
Previously acceptable industry standard products no longer Automatic Water Drain)
provide the high-efficiency separation needed in todays ULSD
fluids Bypass Setting Particulate: 20 psi (1.37 bar)
Coalescing: 30 psi (2 bar)
feature using a remote 5 gallons (18L) or 20 gallons (75L) sump Porting Base: Anodized Aluminum
with alarm and auto shutdown Element Case: Plated Steel
Cap: Plated Steel
Applications Weight 596 lbs (270 kg)
Element Change
Industrial 33.8 (858 mm)
Clearance
Agricultural
Power Generation
Mining
Bulk Fuel Filtration
F14 PN#02075860 / 04.15 / FSP1406-1622

Model Code
BDS 2 Q1 V VM .
Filter Series
BDS = Bulk Diesel Skid
Number of Coalescing Filters
2 = 140 gpm (530 l/min)
Q1 = 1 m
Q3 = 3 m
Seals
V = FPM
Clogging Indicator
Options
Omit = None

Element x 75 x 100 x 200 x(c) 200 x(c) 1000
3 m element 1.14.39D03ECO/-V <1.0 <1.0 <2.0 <4.0 4.8

C396Z5V
70 gpm > 99.5% CF > 99.5% Synthetic diesel and blends
Particulate Element - Flow Direction: Outside In Coalescing Element - Flow Direction: Inside Out
Element Nominal Dimensions: 6.0 (150mm) x 37.8 (960mm) long Element Nominal Dimensions: 6.4 (163mm) x 39.4 (1001mm) long
Dimensions
Two Outlet Ports
1.88-12UN-2B SAE Straight THD.
A Pre-Filter Coalescing Filters A
Port SAE-24
Push Button Section AA
Bleed Valves
42
(1067)
39.5
(1003)
OUTLET
Down-Stream Up-Stream Test Point
(1577)
62.1
Test Point
OUT
OUT
(1400)
55.1
(1311)
51.6
(330)
IN
13
7.75
(1488)
58.6
(197)
Up-Stream 0.63
Test Point Mounting Holes
(4) Places
INLET
Auxilary
Water Drain
(178)
7.0
Inlet Port 2.5-12UN-2B Primary Water Drain

3.0 SAE Straight THD.
(76) Optional Sight Gauge
Port SAE-32
PN#02075860 / 04.15 / FSP1406-1622 F15

BDF1 & BDF2 Series
Bulk Diesel Filter
The BDF1 and BDF2 provide exceptional single-pass diesel filtration Bulk Fuel Filtration
and continuous water removal. The BDF1 and BDF2 protect the latest Private Fleet Fuel Storage
in high pressure, common rail diesel injectors. Both filters combine Emergency Generators
HYDACs fully synthetic Betamicron media in a particulate pre-filter, Construction
with our patent-pending coalescing water removal filter, the ICF, to Oil and Gas
fully protect vital diesel engines from dirt and water. The BDF1 and
Industrial
BDF2 were designed expressly for customers who are looking for
fluid conditioning solutions to protect their investment in Tier III and Mobile Vehicles
new Tier IV diesel engines. Long term savings and piece of mind Marine
come from implementing the latest fuel cleanliness standards and Mining
practices. Agriculture
The BDF1, 16 gpm (61 l/min) and BDF2, 32 gpm (121 l/min), are ideal
for fuel dispensing operations. The filters can be installed on the inlet Technical Specifications
or outlet of a diesel fueling dispenser or in-line, between the storage Inlet / Outlet Up to 70 gpm (265 l/min) for ULSD15
tank and the dispenser. The BDF1 is also perfect for generator sets
in a single-pass or kidney loop installation. When emergency power Connection Size 1 NPT female thread
is required, you cannot let fuel quality get in the way of reliable diesel BDF1: up to 16 gpm (61 L/min)
Flow Rating
generator operation. BDF2: up to 32 gpm (122 L/min)
Max. Operating Pressure 100 psi (7 bar)
Features -20F to 165F (-29C to 74C) (with
optional Water Sump Heater)
Routine
element change is only needed on the particulate filter Temperature Range
32F to 165F (0C to 74C) (with optional
which saves time and money Automatic Water Drain)
Particulate filtration at 1 or 3 microns utilizing Betamicron media Particulate Filter Coalescing Filter
element for contamination control Bypass Setting
30 psi (2 bar) 15 psi (1 bar)
Optional electrical Clogging Indicator with integrated, amber
Porting Head/Cap: Porting Head/Cap:
colored, particulate element change indicator light
Cast Aluminum Anodized Aluminum
Patent-pending, three-phase, particulate and fuel/water Materials of Construction
Element Case: Element Case:
separation media technology
Steel Nickel Coated Steel
A revolutionary element designed for the highest single-pass
water and particulate removal efficiencies in todays Ultra-low Weight 45 lbs. (20.4 kg)
Sulfur Diesel (ULSD) fluids Element Change
20 (508 mm)
Protects expensive Tier III and Tier IV engine components against Clearance
failures caused by water transferred from the bulk fuels tanks to Optional Water Sump
the vehicle 120V, 45W
Heater
Allows users to achieve or exceed the particulate and water Optional Electrical
removal specifications of the injection system OEMs 120V
Indicator
Previously acceptable industry standard products no longer
provide the high-efficiency separation needed in todays ULSD
fluids
Housing design allows for field upgrade of any available option
Anti-static media is standard for all coalescing elements
feature using a remote 5 gal. (18L) or 20 gal. (75L) sump with
alarm and auto shutdown
F16 PN#02075860 / 04.15 / FSP1406-1622

Model Code
BDF 1 V S16 L VM S-I EP-A H AWD5 .
Filter Series
BDF = Bulk Diesel Filter
Flow Rate
1 = 16 gpm
2 = 32 gpm
Seals
V = FPM
Port Configuration
S16 = SAE 16 (1 port)
Element Change Indicator
L = in cap bar indicator
Clogging Indicator
E = MS5 Electrical indicator with amber light in NEMA4X box
Sump Level Indicator Option*
Omit = None
S = Sight glass
I = Water in fuel probe w/light indicator
Coating Option*
Omit = None
EP = Epoxy painting (standard)
A = Anodized cap & head (optional)
Heating Option
Omit = None
H = Heater
Automatic Drain Option
Omit = None
AWD5 = Auto Water Drain 5 gal. tank w/failsafe
AWD20 = Auto Water Drain 20 gal. tank w/failsafe
Optional Sump for Manual Drain
Omit = None
Fuel Oils
Note: Unless automatic drain option is specified, ICF units will come standard with manual drain.
ULSD15 and similar petrolem diesels
Coalescing element sold separately. Biodiesel and blends
*Only Options that allow a combination. Synthetic diesel and blends

Element x 75 x 100 x 200 x(c) 200 x(c) 1000
BN01 <1.0 <1.0 <1.0 <4.0 4.2
BN03 <1.0 <1.0 <2.0 <4.0 4.8

Element Pressure Side Coalescing Suction Side Coalescing
C184Z3V Max Flow Single Pass Efficiency Max Flow Single Pass Efficiency
C184Z5V 16 gpm > 99.5% CF > 99.5%
Pressure Drop
Flow l/min Flow l/min
BDF1 BDF2 (15) (30) (45) (60) (2) (4) (6) (8)
0.3 (0.02) 2 (0.15)
1.8
0.25 1.6
(0.10)
(0.015) 1.4
0.2
P in psi
P in psi
1.2
P (bar)
P (bar)
(0.075)
0.15 (0.010) 1
0.8
(0.05)
0.1 0.6
(0.005) 0.4
0.05 (0.025)
0.2
0 0
0 2 4 6 8 10 12 14 16 0 5 10 15 20 25 30
Flow gpm Flow gpm
PN#02075860 / 04.15 / FSP1406-1622 F17

Dimensions
BDF1
18 8.1
(457) (206)
16.5 4.6
(419) (117)
13.5
(343)
INLET OUTLET
(122)
4.8
4.0
34.4
(874)
(102)
24.2
(615)
0.53 (13.5)
Mounting Holes
4 Places
BDF2
INLET
13.1
OUTLET (333)
10.8 9.3 12.4
(274) (315)
26.2 (236)
(665) 7.8
0.53 (13.5) (198)
Mounting Holes 24.7 4.2
4 Places (627) (107)
13.5
(343)
INLET OUTLET
33.8
(135)
(343)
5.3
4.6
29.4
(747)
(117)
24.1
(612)
SAE-16
JIC INLET / OUTLET
Ports
F18 PN#02075860 / 04.15 / FSP1406-1622

Notes
PN#02075860 / 04.15 / FSP1406-1622 F19

BDFC Series
Bulk Diesel Filter Cart
The BDFC provides exceptional single-pass diesel filtration and Industrial
continuous water removal. Both filters combine HYDACs fully Agricultural
synthetic Betamicron media in a particulate pre-filter, with our Construction
patent-pending coalescing water removal filter, the ICF, to fully Offshore
protect vital diesel engines from dirt and water. The BDFC is ideal Mining
for kidney loop or fuel maintenance operations.
Features Up to 14 gpm (53 l/min) for ULSD15 and
Flow Rating
R outine element change only needed on KL3 particulate filter, biodiesel blends
saving time and money Fluid Temp. Range -20F to 165F (-29C to 74C)
Fully synthetic, patent-pending coalescing (fuel/water separation)
Ambient Environment
media requires minimal change outs -20F to 104F (-29C to 40C)
Temp. Range
At just 22 wide, cart will fit through standard doorways
Particulate Filter Coalescing Filter
Pump motor is 115VAC with resettable overload and 7 power Bypass Setting
30 psi (2 bar) 15 psi (1 bar)
cord
Helps protect expensive, vital engine components against failures Porting Head/Cap:
Porting Head/Cap:
caused by water contaminated fuel Materials of Anodized Aluminum
Cast Aluminum
Great for kidney loop clean-up of contaminated reservoirs and Construction Element Case: Nickel
Element Case: Steel
single pass transfer Coated Steel
Coalescing filter delivers 99.5% single pass, free and emulsified Weight 117 lbs. (53.1 kg)
water removal efficiency to achieve outlet water concentrations Element Change
below 100 ppm 20 (508 mm)
Clearance
F20 PN#02075860 / 04.15 / FSP1406-1622

Model Code
BDFC BN01 V VM S.
Filter Series
BDFC = Bulk Diesel Filter Cart
Particulate Filtration Rating (microns)
BN01 = 1 m particulate filter element
BN03 = 3 m particulate filter element
Seals
V = FPM
Clogging Indicator
Options
Omit = None
S = Sight Gauge
M = Magnetic Suction Strainer

Element x 75 x 100 x 200 x(c) 200 x(c) 1000
BN01 <1.0 <1.0 <1.0 <4.0 4.2
BN03 <1.0 <1.0 <2.0 <4.0 4.8

Element Pressure Side Coalescing Suction Side Coalescing Fuel Oils
Max Flow Single Pass Efficiency Max Flow Single Pass Efficiency ULSD15 and similar petrolem diesels
C184Z5V Biodiesel and blends
16 gpm > 99.5% CF > 99.5%
Synthetic diesel and blends
Element Nominal Dimensions: 6.4 (163mm) x 39.4 (1001mm) long No.2 fuel oil and heating oil
Dimensions
21.7
(551)
22.5
(1024)
40.3
(572)
38.8
(985)
10
(254)
PN#02075860 / 04.15 / FSP1406-1622 F21

BDC Series
Bulk Diesel Cart

N ew fuel/water separation media technology in a three-phase Up to 70 gpm (266 l/min) for ULSD15 and
Flow Rating
element construction for high efficiency, single-pass removal of biodiesel blends
free-water in Ultra-low Sulfur Diesel (ULSD) and Biodesel fuels -20F to 165F (-29C to 74C) (standard)
Prior generation coalescing products no longer provide high Fluid Temp.
32F to 165F (0C to 74C) (with optional Automatic
efficiency separation in ULSD and Biofuels Range
Water Drain)
Bag element pre-filter down to 5 micron, for gross removal of Ambient -20F to 104F (-29C to 40C)
microbial bloom contamination and rust Environment 32F to 165F (0C to 74C) (with optional Automatic
Pump motor is 120VAC with resettable overload and 7 power cord Temp. Range Water Drain)
Helps protect expensive, vital engine components against failures
caused by water contaminated fuel Particulate Filter Coalescing Filter
Bypass Setting
20 psi (1.37 bar) 30 psi (2 bar)
Great for kidney loop clean-up of contaminated reservoirs and
single pass transfer Porting Base: Anodized Aluminum
Materials of
Manual water drains and up and downstream test points Element Case: Plated Steel
Construction
Optional automatic water drain and/or heater; 120VAC, 60Hz Cap: Plated Steel
power supply required Weight 785 lbs. (356 kg)
Element Change
33.8 (858 mm)
Applications Clearance
Industrial
Agricultural
Power Generation
Mining
F22 PN#02075860 / 04.15 / FSP1406-1622

Model Code
BDC Q1 V A VM .
Filter Series
BDC = Bulk Diesel Cart
Seals
V = FPM
Bag Element Rating (microns)
A = 5 m
B = 25 m
C = 50 m
D = 100 m
Clogging Indicator
Options
Omit = None 70A = 70 gpm, 220VAC Single Phase (60 Hz)
AWD = Automatic Water Drain with 5 gal tank w/failsafe 70B = 70 gpm, 230VAC Three Phase (60 Hz)
H = Integrated heater to prevent water in sump from freezing 70C = 70 gpm, 460VAC Three Phase (60 Hz)

Element x 75 x 100 x 200 x(c) 200 x(c) 1000
3 m element 1.14.39D03ECO/-V <1.0 <1.0 <2.0 <4.0 4.8

Element Pressure Side Coalescing Suction Side Coalescing
Fuel Oils
Max Flow Single Pass Efficiency Max Flow Single Pass Efficiency ULSD15 and similar petrolem diesels
C396Z5V Biodiesel and blends
70 gpm > 99.5% CF > 99.5%
Synthetic diesel and blends
Particulate Element - Flow Direction: Outside In Coalescing Element - Flow Direction: Inside Out
Element Nominal Dimensions: 6.0 (150mm) x 37.8 (960mm) long Element Nominal Dimensions: 6.4 (163mm) x 39.4 (1001mm) long
Dimensions
39.8
(1010)
Water Drain
Valves
20 Mesh
suction strainer
40.8
(1035)
Suction and return
OF5 QCF wands with 10 ft.
High -Efficiency Coalescing long hoses
Filter Bag
Paticulate Filter
(Hose omitted
(1612)
63.5
Discharge
for clarity)
shut-off valve
(1612)
63.5
31.4
(799)
1.5 HP, 120Vac motor

with resettable overlad
(1021)
40.2
protection, on/off switch

and 7ft. cord Water
drain valves
(222)
8.8
PN#02075860 / 04.15 / FSP1406-1622 F23

Notes
F24 PN#02075860 / 04.15 / FSP1406-1622

Reference Materials
REFERENCE MATERIAL
Reference Material
A quick reference of information and conversion charts to help guide you
through this catalog.
PN#02075860 / 04.15 / FSP1406-1622 G1

REFERENCE MATERIAL
Viscosity Chart #1
Viscosity Chart #2
G2 PN#02075860 / 04.15 / FSP1406-1622

HYDAC literature is available for ordering via our website, www.hydacusa.com
then click on the Downloads button to proceed with ordering printed copies
*(digitial versons excluded) or email us at HYD.catalog@hydacusa.com using the
appropriate Part Number (PN) and name. Other brochures, manuals and technical
documents are also available when ordering from our website.
Overview Brochure Filters Catalog Accumulators Catalog Compact Hydraulics
PN02088157 PN02081318 PN02068195 Catalog - PN02087369
Accessories Catalog Standard Coolers Filter Systems Catalog Electronics Catalog*

PN02080105 Catalog - PN02085359 PN02075860 (online only)
Process Technology* Mobile Valves Catalog Hydraulic Cylinders Control Technology*

Catalog (online only) PN02092408 Catalog (Release: TBD) Catalog (online only)
*These catalogs are digital file versions only.

Various market and product brochures are also available for ordering.
HYDAC TECHNOLOGY CORPORATION
HYDAC CORPORATION
2260 City Line Road
Bethlehem, PA 18017
+1.610.266.0100
HYD.catalog@hydacusa.com
www.hydacusa.com
PN#02075860 / 04.15 / FSP1406-1622

Global Headquarters
HYDAC INTERNATIONAL North America Locations
GMBH USA www.HYDACusa.com
Industriegebiet HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION
D 66280 Sulzbach/Saar Filter Division Cooling System Division
Germany 2260 City Line Road 1051 Airlie Parkway
Bethlehem, PA 18017 Denver, NC 28037
Tel.: +49 6897 509-01
+1.610.266.0100 +1.610.266.0100
Fax: +49 6897 509-577
HYDAC TECHNOLOGY CORPORATION HYDAC TECHNOLOGY CORPORATION
Internet: www.hydac.com Accessory Division Cooling System Division - Industrial Office
Email: info@hydac.com 2204 Avenue C 445 Windy Point Drive
Bethlehem, PA 18017 Glendale Heights, IL 60139
+1.610.266.0100 +1.630.545.0800

Electronic Division HYDAC CORPORATION
Process Filter Division Sales Office & Operations
HYDAC CORPORATION 1718 Fry Road, Suite 100
Accumulator Division Houston, TX 77084
90 Southland Drive +1.281.579.8100
Bethlehem, PA 18017
+1.610.266.0100

Filter System Division HYDAC CORPORATION
Process Filter Division NE Sales Office
580 West Park Road 1660 Enterprise Parkway Suite E
Leetsdale, PA 15056 Wooster, OH 44691
+1.724.318.1100 +1.610.266.0100

Hydraulic Division - Compact Hydraulics HYDAC CORPORATION
450 Windy Point Drive SE Sales Office
Glendale Heights, IL 60139 1051 Airlie Parkway
+1.630.545.0800 Denver, NC 28037
+1.610.266.0100

Mobile Hydraulic Division HYDAC CORPORATION
1660 Enterprise Parkway Suite E NW Sales Office
Wooster, OH 44691 1201 NE 144th St. Bldg. B, Suite 111
+1.610.266.0100 Vancouver, WA 98685
+1.610.266.0100
HYDAC CYLINDERS LLC

540 Carson Road North
Birmingham, AL 35217
+1.205.520.1220
Canada www.HYDAC.ca
HYDAC CORPORATION HYDAC CORPORATION
14 Federal Road Sales Office
Welland, Ontario, Canada L3B 3P2 101 - 18207 114 AVE W
+1.905.714.9322 Edmonton, Alberta, Canada T5S 2P6
+1.780.484.4228
HYDAC CORPORATION
Sales Office
Montreal, Qubec, Canada J2M 1K9
+1.877.539.3388
Mexico www.HYDACmex.com
HYDAC INTERNATIONAL SA de CV
Calle Alfredo A Nobel No 35
Col Puente de Vigas
Tlalnepantla, Edo Mexico
CP 54090
Mexico
+011.52.55.4777.1262
Copyright 2015 HYDAC TECHNOLOGY CORPORATION Filter Systems Catalog PN#02075860 / 04.15 / FSP1406-1622

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Filter Systems

Fluid Condition Monitoring & Control

PN#02075860 / 04.15 / FSP1406-1622

Industries and Applications

Automotive Wind Power Offshore / Marine

Rolling Mill / Press Paper Industry

Mobile Hydraulics Power Industry

Steel Industry Plastics Industry

PN#02075860 / 04.15 / FSP1406-1622

Bulk Diesel Filtration

Filter System Division

PN#02075860 / 04.15 / FSP1406-1622

Recommend & Implement

Monitor & Maintain

An OLF-60 on a test stand. OFS Filtration Station with HPU.

OLF Compact on a mining truck. Microscope with camera attached to a monitor

A2 PN#02075860 / 04.15 / FSP1406-1622

Machine Availability in % Try our automated savings calculator at:

Savings Calculation Example

Example Your Data

Operating Hours per year 5,000 b

Current Availability 92% c

Downtime Costs per hour $60 d

Total Downtime Costs $1,200,000 e (100 - c)

Downtime costs due to:

- mechanical/electrical failures (65%) $780,000 f (e x .65)

- hydraulic failures (35%) of which: $420,000 g (e x .35)

- 70% is due to the fluid $294,000 h (g x .70)

- 30% is caused by other faults $126,000 i (g x .30)

HYDAC Fluid Service can return 90%

PN#02075860 / 04.15 / FSP1406-1622 A3

Achieving the appropriate

A4 PN#02075860 / 04.15 / FSP1406-1622

High Pressure Very High Pressure

PN#02075860 / 04.15 / FSP1406-1622 A5

A6 PN#02075860 / 04.15 / FSP1406-1622

PN#02075860 / 04.15 / FSP1406-1622 B1

CS 1000 with Block Kit

B2 PN#02075860 / 04.15 / FSP1406-1622

CS 1000 Block Kit

Quick Order Guide

PN#02075860 / 04.15 / FSP1406-1622 B3

0.35 (9) thru

B4 PN#02075860 / 04.15 / FSP1406-1622

Contamination Sensor CS 4xM6

Pressure - Viscosity Range

ISO SP1 SAE Flow Out Drive SP2

300 SP1 SP2 20

PN#02075860 / 04.15 / FSP1406-1622 B5

B6 PN#02075860 / 04.15 / FSP1406-1622

PN#02075860 / 04.15 / FSP1406-1622 B7

Features and Benefits Technical Specifications

Applications Weight and Dimensions

Fleet Services 10 lbs. (4.5 kg) 20 lbs. (9.1 kg)

B8 PN#02075860 / 04.15 / FSP1406-1622

PN#02075860 / 04.15 / FSP1406-1622 B9

Example of HY-TRAX Communications Modules Dashboard Gauge Panel

B10 PN#02075860 / 04.15 / FSP1406-1622

PN#02075860 / 04.15 / FSP1406-1622 B11

Description Technical Specifications

B12 PN#02075860 / 04.15 / FSP1406-1622

Pressure / Viscosity Range

0.87 Power Signal

PN#02075860 / 04.15 / FSP1406-1622 B13

3 - Main switch with device protection and phase 92649

2 ZBE 08-05-4 with 5 meter cable (IP67)