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03/2015 en
Table of contents
Projecting manual POSIDRIVE® MDS 5000
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..6
2.9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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3.1.3 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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Table of contents
Projecting manual POSIDRIVE® MDS 5000
3.3 Dimensions .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.2 VHPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.3 FGFKU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
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Table of contents
Projecting manual POSIDRIVE® MDS 5000
5.3.3.1 Size 0 to 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.3.3.2 Size 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.3.4 Forming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.8 X2; X300 - X302; X141: Motor temperature sensor, motor holding brake . . . . . . . . . . . . . . . 80
5.12 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.12.1 X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
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Projecting manual POSIDRIVE® MDS 5000
7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
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1 Introduction
Projecting manual POSIDRIVE® MDS 5000
1 Introduction
1.1 Purpose of the manual
This document will give you technical data and information about the installation and connection of the inverter
and its accessories. This technical documentation will enable the following personnel to perform their tasks
correctly.
• Project engineer - planning
• Electrical specialist - installation and connection
Original version
The original version of this manual is in German.
Manual Contents ID
Commissioning Reinstallation, replacement, function 442297
Instructions MDS 5000 test
Operating manual Set up the inverter 442285
MDS 5000
Operating manual Connection of the inverter to the 441686
CANopen CANopen fieldbus system
Operating manual Connection of the inverter to the 441896
EtherCAT EtherCAT fieldbus system
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Introduction 1
Projecting manual POSIDRIVE® MDS 5000
Abbreviations
AA Analog output
AC Alternating Current
AE Analog input
AES Absolute Encoder Support
BA Binary output
BAT Battery
BE Binary input
BG Size
CAN Controller Area Network
CH Brake chopper
CNC Computerized Numerical Control
CU Control Unit
DC Direct Current
I/O Input/Output
EMC Electromagnetic Compatibility
HTL High threshold logic
IP International Protection
PE Protective Earth
PELV Protective Extra Low Voltage
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1 Introduction
Projecting manual POSIDRIVE® MDS 5000
n rpm Speed
nN rpm Nominal speed: Speed at which the nominal
torque MN is reached.
P W Power
P2maxPU W Maximum sum of drive power
PmaxRB W Maximum power at the external braking resistor
PV,PU W Power loss of the inverter power board
PV,CU W Power loss of the inverter control board
R Ω Resistance
R2minRB Ω Minimum resistance of the external braking
resistor
Rint Ω Internal resistance
RintRB Ω Resistance of the internal braking resistor
ϑ °C Temperature
ϑamb,max °C Maximum surrounding temperature
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Introduction 1
Projecting manual POSIDRIVE® MDS 5000
Symbols
EN 61558-2-20
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1 Introduction
Projecting manual POSIDRIVE® MDS 5000
POSIDRIVE, POSIDYN and POSISwitch are trademarks of STÖBER Antriebstechnik GmbH & Co. KG.
The following names that are used in conjunction with the device, its optional equipment and its accessories
are trademarks or registered trademarks of other companies:
Trademarks
CANopen, CANopen and CiA are registered Community trademarks
CiA of CAN in Automation e.V., Nuremberg, Germany.
EnDat EnDat and the EnDat logo are registered trademarks of
Dr. Johannes Heidenhain GmbH, Traunreut, Germany.
EtherCAT EtherCAT and the EtherCAT logo are registered
trademarks of Beckhoff Automation GmbH, Verl,
Germany.
PROFIBUS, The PROFIBUS/PROFINET logo is a registered
PROFINET trademark of PROFIBUS Nutzerorganisation e. V.
Karlsruhe, Germany.
All other trademarks that are not listed here are the property of their respective owners.
Products that are registered as trademarks are not specially indicated in this documentation. Existing property
rights (patents, trademarks, protection of utility models) are to be observed.
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Notes on safety 2
Projecting manual POSIDRIVE® MDS 5000
2 Notes on safety
The devices can represent a source of danger. Therefore observe
• the safety guidelines, technical rules and regulations given in the following sections and the
• Generally applicable technical rules and regulations.
Always read the corresponding documentation as well. STÖBER ANTRIEBSTECHNIK GmbH & Co. KG shall
assume no liability for damage resulting from failure to comply with the instruction manual or relevant
regulations. This documentation is purely a production description. It does not include any guaranteed
features in terms of a warranty right. We reserve the right to make technical changes for the purpose of
improving the devices.
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2 Notes on safety
Projecting manual POSIDRIVE® MDS 5000
Install the inverter in a control cabinet in which the admissible surrounding temperature will not be exceeded.
The following applications are prohibited:
• Use in areas subject to explosion hazard
• Use in environments with harmful substances as specified by EN 60721, for example oils, acids, gases,
vapors, dust and radiation
• Use with mechanical vibration and impact loads exceeding the limits specified in the technical data in the
projecting manuals
Implementation of the following applications is only permitted after approval is obtained from STOBER:
• Use in non-stationary applications
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Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
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Notes on safety 2
Projecting manual POSIDRIVE® MDS 5000
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
• read,
• understood and
• complied with.
Opening the housing in another place or for other purposes is not permitted.
Use only copper conductors. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN
60204-1 Appendix D and Appendix G.
The permissible protection class is protective ground. Operation is not permitted unless the protective ground
is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.
Main equipment grounding markings: The main ground connections are marked "PE" or with the international
ground symbol (IEC 60417, Symbol 5019 ).
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or
external motor overload protection must be used.
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2 Notes on safety
Projecting manual POSIDRIVE® MDS 5000
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or
device failure.
The inverter housing must be closed before you turn on the power supply voltage. When the power supply
voltage is turned on, hazardous voltages may be present on the connection terminals and the cables and
motor terminals connected to them. Note that the device is not reliably free of voltage simply because all the
displays are blank.
The following actions are prohibited while the supply voltage is applied
• Opening the housing,
• Connecting or disconnecting connection clamps and
• Installing accessories.
Apply the 5 safety rules in the order stated before performing any work on the machine:
1. Disconnect.
Also ensure that the auxiliary circuits are disconnected.
2. Protect against being turned on again.
3. Check that voltage is not present.
4. Ground and short circuit.
5. Cover adjacent live parts.
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Information
Note that the discharge time of the DC link capacitors is up to 5 minutes. You can only determine
the absence of voltage after this time period.
You can carry out work on the inverter later. Repairs may only be performed by STOBER.
Send faulty devices with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG
Abteilung VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
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Notes on safety 2
Projecting manual POSIDRIVE® MDS 5000
2.9 Disposal
Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
• Aluminum
Drives can reach dangerous excess speeds (e.g., setting of high output frequencies for motors and motor
settings which are unsuitable for this). Secure the drive accordingly.
Line fuse
Observe the specifications for the UL-compliant line fuse in section 5.3.1.
Motor protection
All models of STOBER 5th generation inverters have a certified i²t model, a calculation model for thermal
monitoring of the motor. This fulfills the requirements for semiconductor motor overload protection in
accordance with the change to UL 508C dated May 2013. To activate the protective function and set it up,
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2 Notes on safety
Projecting manual POSIDRIVE® MDS 5000
make the following parameter settings – which differ from the default values: U10 = 2:Warning and U11 =
1.00 s. This module can be used as an alternative or in addition to motor protection with temperature
monitoring as described in section 5.8.
Information
STÖBER ANTRIEBSTECHNIK GmbH & Co. KG recommends using PTC thermistors as thermal
motor protection.
Braking resistor
If the inverters will be fitted with an externally mounted braking resistor, separate overtemperature protection
must be made available.
24 V power supply
Low-voltage circuits shall be supplied by an isolating source such that the maximum open circuit voltage
available to the circuit is not more than 28.8 V.
Observe terminal description X11 for this, see section 5.4.
Lines
Use only copper conductors for an surrounding temperature of 60/75° C.
Fuses
Use a 1 A fuse (time lag) upstream from relay 1. The fuse must be approved in accordance with UL 248.
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Refer to the connection example of terminal description X1 for this, see section 5.5.
UL test
During the UL acceptance process of STÖBER ANTRIEBSTECHNIK GmbH & Co. KG, only risks for electrical
shock and fire hazard were investigated. Aspects of functional safety were not assessed. These aspects are
assessed for STOBER by the TÜV SÜD certification authority, for example.
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Projecting manual POSIDRIVE® MDS 5000
NOTICE
Notice
means that property damage may occur
if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
if the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
if the stated precautionary measures are not taken.
DANGER!
Danger
Information
refers to important information about the product or serves to emphasize a section in the
documentation to which the reader should pay special attention.
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
3 Technical data
Product key
MDS 5075A
Designation Hardware versions
th without designation
5 generation at this point:
Power: 075 = 7.5 kW devices from HW 190
A: from HW 200
Please note:
Unless an explicit difference is noted between the hardware variants in the technical data, the information
applies to both hardware versions.
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
Use devices in storage annually or before startup.
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Technical data 3
Projecting manual POSIDRIVE® MDS 5000
3.1.3 Weight
Device Weight
Without Packaging [kg] With Packaging [kg]
MDS 5007
MDS 5008 2.2 3.2
MDS 5015
MDS 5040
3.8 5.1
MDS 5075
MDS 5110
5.0 6.1
MDS 5150
MDS 5220 11.8 13.6
MDS 5370
13.2 15.0
MDS 5450
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Information
An explanation of the most important formula symbols can be found in section 1.4 Abbreviations,
formula symbols and indices.
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Projecting manual POSIDRIVE® MDS 5000
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
I2N,PU 36A 3 10 A
I2maxPU 250 % for 2 s; 200 % for 5 s
fPWM,PU 8 kHz (adjustable up to 16 kHz, see chap. 3.2.5 Derating by increasing
the switching frequency)
I2N,PU 3 10 A 3 16 A
I2maxPU 180 % for 5 s; 150 % for 30 s
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Projecting manual POSIDRIVE® MDS 5000
I2N,LT 3 14 A 3 20 A
I2max,LT 250 % for 2 s; 200 % for 5 s
fPWM,LT 8 kHz (adjustable up to 16 kHz, see chap. 3.2.5 Derating by increasing
the switching frequency)
I2N,LT 3 22 A 3 32 A
I2max,LT 180 % for 5 s; 150 % for 30 s
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
I2N,PU 3 30 A 3 50 A 3 60 A
I2maxPU 250 % for 2 s; 200 % for 5 s
fPWM,PU 8 kHz (adjustable up to 16 kHz, see section 3.2.5 Derating by increasing
the switching frequency)
I2N,PU 3 44 A 3 70 A 3 85 A
I2maxPU 180 % for 5 s; 150 % for 30 s
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Projecting manual POSIDRIVE® MDS 5000
Based on the switching frequency fPWM,PU (Parameter B24), the following values of the output currents I2N,PU
result. Remember that only 8 kHz and 16 kHz can be set for control type servo.
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
3.3 Dimensions
d2
w d1
b
ESC
I/O
h3
h2
h1
a
Absolute
Encoder
Support
e
AES
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f
EM 5000 / BRM 5000
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Projecting manual POSIDRIVE® MDS 5000
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
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Projecting manual POSIDRIVE® MDS 5000
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
The internal connections are wired with heat-resistant, silicon-insulated strands of wire on terminals. Also
ensure a heat-resistant and stress-resistance design for the connection!
Conductor cross-section
Properties
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Technical data 3
Projecting manual POSIDRIVE® MDS 5000
Dimensions [mm]
FZMU FZZM(U)
L R R
øD
M X K K
O U U
U
Drill pattern
K
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
3.4.2 VHPR
Properties
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Projecting manual POSIDRIVE® MDS 5000
Dimensions [mm]
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Properties
Dimensions [mm]
H 120 120
K 6.5 12 6.5 12
M 426 526
O 506 606
R 185 275
R 150 240
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Projecting manual POSIDRIVE® MDS 5000
FZZT FZDT
L R R
øD
M 10 K K
O U U
U
K
Dimensions [mm]
490 C
260
380
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Properties
Dimensions [mm]
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Technical data 3
Projecting manual POSIDRIVE® MDS 5000
The internal connections are wired with heat-resistant, silicon-insulated strands of wire on terminals. Also
ensure a heat-resistant and stress-resistance design for the connection!
Conductor cross-section
Properties
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Dimensions [mm]
FZMU FZZM(U)
L R R
øD
M X K K
O U U
U
Drill pattern
K
M
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Projecting manual POSIDRIVE® MDS 5000
Properties
ID 442273.07 39
3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Dimensions [mm]
3.5.3 FGFKU
Type FGFKU
ID no. 55449 55450 55451 53897
MDS 5110A X — — —
MDS 5150A X — — —
MDS 5220A — X X X
MDS 5370A — X X X
MDS 5450A — X X X
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Projecting manual POSIDRIVE® MDS 5000
Properties
Type FGFKU
ID no. 55449 55450 55451 53897
Resistance [Ω] 22 15 15 15
Power [W] 2500 6000 8000
Therm. time const. τ th [s] 30 20 20
Pulse power for < 1 s [kW] 50 120 160
Umax [V] 848 848 848
Weight [kg] Approx. 7.5 12 18
Test marks
Dimensions [mm]
Type FGFKU
ID no. 55449 55451 53897
55450
A 270 370 570
B 295 395 595
C 355 455 655
490 C
Ø10,5 A
380 B
A
10,5
380
Drill pattern
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Properties
Dimensions [mm]
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Projecting manual POSIDRIVE® MDS 5000
WARNING!
Risk of burns! Fire hazard! Material damage!
Chokes can heat up to over 100°C under permitted operating conditions.
Take protective measures against accidental and intentional contact with the choke.
Make sure that no flammable material is in the vicinity of the choke.
Do not install chokes under or near the inverter.
WARNING!
Fire hazard!
Using chokes outside of the nominal data (cable length, current, frequency, etc.) can cause the chokes to
overheat.
Always comply with the maximum nominal data when operating the chokes.
NOTICE
Danger of machine standstill!
The motor temperature sensor evaluation is malfunctioning due to cable capacities.
If you use cables which are longer than 50 m and the cables are not from STOBER, the cores for the motor
temperature sensor and the brake must be separate (maximum length: 100 m).
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Projecting
Select the output chokes according to the rated currents of the motor and output chokes. In particular, observe
the derating of the output choke for rotary field frequencies higher than 200 Hz.
You can calculate the rotary field frequency for your drive with the following formula:
p
f = n N ------
60
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Projecting manual POSIDRIVE® MDS 5000
Derating TEP3720-0ES41
IN [A]
4,5
3,5
2,5
2 1
2
1,5
0,5
0 f [Hz]
0 100 200 300 400 500 600 700
Derating 4EP3820-0CS41
IN [A]
20
18
16
14
12
10
1
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3 Technical data
Projecting manual POSIDRIVE® MDS 5000
Derating 4EP4020-0RS41
IN [A]
40
35
30
25
20 1
15 2
10
0 f [Hz]
0 100 200 300 400 500 600 700
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Projecting manual POSIDRIVE® MDS 5000
A
M 1:2
a2
a1
w
h
b2
e
b1
A d
a1
M
Mounting borings in
b1
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4 Installation
Projecting manual POSIDRIVE® MDS 5000
4 Installation
This chapter will give you information about installation. This includes:
• Installation of the inverter in the switching cabinet
• Installation of accessories on or in the inverter
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
NOTICE
Danger of property damage from incorrect installation of the devices!
It is essential to comply with the following installation instructions to avoid damage to the devices.
• The inverters must be installed in a control cabinet with at least protection class IP54.
• The installation location must be free of dust, corrosive vapors and all fluids (in accordance with pollution
degree 2 as per EN 60204/EN 50178).
• The installation location must be free of atmospheric moisture.
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Projecting manual POSIDRIVE® MDS 5000
• Avoid installation above or in the immediate vicinity of heat-generating devices, e.g. output chokes or
braking resistors:
• To ensure there is sufficient air circulation in the control cabinet, observe the minimum clearances.
C C
A
B
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Projecting manual POSIDRIVE® MDS 5000
4.2 Accessories
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
Requirements:
• You have tapped holes for threaded bolts on the mounting plate in the control cabinet at the installation
location, taking into consideration the different device dimensions. The threaded bolts are included with
the submounting braking resistor.
You need:
• The threaded bolts included with the submounting brake resistor.
• The screws and washers included with the submounting brake resistor.
• A PH2 Phillips screwdriver.
• An 8 mm hexagonal socket wrench.
1. Attach the bottom brake resistor to the mounting plate with the studs:
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4. Attach the device to the studs with the screws and washers:
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Projecting manual POSIDRIVE® MDS 5000
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
You can use the EMC shroud EM 5000 for sizes 0 to 2 to connect the cable shield of the power cable. The
brake module BRM 5000 additionally includes power electronics for the optional brake controller for a 24 V
brake. BRM 5000 and EM 5000 are identical with regard to the mechanical elements. The attachment for both
accessory parts on inverters of size 0 to 2 is therefore also the same and is treated in the same way in the
following sections.
Installation of EMC shroud EM 5000 or brake module BRM 5000 on the inverter (size 0, 1 or 2)
1. Remove the bottom mounting screw and washers from the inverter:
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Projecting manual POSIDRIVE® MDS 5000
3. Press the back of the component onto the wall of the switching cabinet:
4. Attach the component to the mounting plate and inverter with the mounting screw and the washers:
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Projecting manual POSIDRIVE® MDS 5000
The attachment of brake module BRM 5000 to inverters of size 3 is different to the attachment to inverters of
size 0 to 2.
1. Remove the mounting screw and washers from the front of the inverter:
2. Place the component on the device so that the guide rails are in the openings:
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3. Secure the component to the device with the mounting screw and the washers:
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Projecting manual POSIDRIVE® MDS 5000
For size 3, the larger EMC shroud EM6A3 for the shield connection of the motor line is available, see section
7 Accessories.
1. Fasten the part onto the bottom of the inverter with the enclosed fastening screws in the tapped holes
provided for that purpose (maximum tightening torque: 2.4 Nm).
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
CAUTION!
Danger of property damage due to electrostatic discharge, among others!
Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of
dirt and grease).
You will need one of the following accessory parts before you can connect binary and analog signals to the
inverter. Installation is the same for all four accessory parts:
• SEA 5001, ID no. 49576
• REA 5001, ID no. 49854
• XEA 5001, ID no. 49015
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4. Insert the accessory part at a slant with the gold contacts in front. The gold contacts must be in front of
the black terminal block.
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Projecting manual POSIDRIVE® MDS 5000
WARNING!
Danger of personal injury and material damage due to electric shock!
Always switch off all power supply voltage before working on the inverter! Note that the discharge time of
the DC link capacitors is up to 5 minutes. You can only determine the absence of voltage after this time
period.
CAUTION!
Danger of property damage due to electrostatic discharge, among others!
Provide suitable protective measures while handling open PCBs (e.g., ESD clothing, environment free of
dirt and grease).
Do not touch the contact surfaces.
You will need the following accessories for the connection of CANopen or PROFIBUS. The accessory part is
installed above the inverter's display.
• CANopen: CAN 5000
• PROFIBUS: DP 5000
You will need the following for installation of CAN 5000 or DP 5000.
• A TX10 Torx screwdriver
• A pair of pliers
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1. Remove the mounting screws and take off the cover plate:
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4. From below, thread the sub D plug connector of the PCB through the metal plate:
5. Secure the PCB to the metal plate with the screws which you removed in step 3:
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6. Guide the option board into the inverter so that the gold contacts slide into the black connector:
7. Secure the metal plate to the inverter with the mounting screws:
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You will need the following accessories for the connection of EtherCAT or PROFINET. The accessory part is
installed above the inverter's display.
• EtherCAT: ECS 5000
• PROFINET: PN 5000
• the following cover plate, which is included in the accessories, is required for installing the PN 5000:
Run BF
1. Remove the mounting screws and take off the cover plate:
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2. From below, guide the RJ45 plug connector of the PCB through the metal plate which is included with the
accessory:
3. Secure the metal plate on the PCB with the included screw with locking disk:
4. Guide the option board into the inverter so that the gold contacts slide into the black connector:
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5. Secure the metal plate on the PCB with the included screws:
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5 Connection
5.1 Overview of terminals
Front and top of the device
X10 – 230V/400 V power
Housing ground
X12 ASP 5001 (option)
X11 – 24 V power
X200, X201
fieldbus accessory
• CAN 5000
• DP 5000
• ECS 5000
• PN 5000
X3 PC, USS
X1 enable,
relay 1
X100 - X103C
accessory terminals:
• SEA 5001
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X4 Encoder
X2 Motor temperature
sensor, brake
Size 3
X20 Motor,
DC link,
braking resistor
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SEA 5001
X100
X101
REA 5001
X100
X101
X120
X140
X141
XEA 5001
X102
X100
X120 X103 B
X120 X103 C
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Information
This chapter contains general information on EMC-suitable installation. These are only
recommendations. Depending on the application, the ambient conditions and the legal
requirements, measures in addition to this recommendations may be required.
• Install power line, motor cable and signal lines separately from each other (e.g., in separate cable ducts).
• Use only shielded cables for the motor cable. See also chapter 5.15 Cables.
• If the brake line is installed together with the motor cable, the brake line must be shielded separately.
• Apply the shield of the motor cable over a large surface and in the immediate vicinity of the inverter. For
this purpose, use the EMC shroud EM 5000 or the brake module BRM 5000 for the sizes 0 to 2 or the
EMC shroud EM6A3 for size 3.
• Shield the cable for the connection of a brake resistor if the cable is longer than 30 cm. In this case apply
the shield over a large surface in the immediate vicinity of the inverter.
• Always place the canopy with considerable spacing around the terminal box in the case of motors with
terminal boxes. You should use EMC cable connections.
• Connect the shield of the control lines on one side to the reference ground of the source (e.g., the PLC or
CNC).
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N Neutral conductor —
PE Protective ground —
L2
L3
L3
PE Protective ground —
PE
L3
L3
Size 0 1 2 3
Maximum cross-section for 6 25
2.5 4
conductor with ferrule [mm2] (10 for rigid conductors) (35 for rigid conductors)
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The device's cables and output are protected by means of line protection. Various protective devices may be
used for this purpose:
• Full range fuse (class "gG" in accordance with IEC class specification or "time lag" in accordance with
VDE)
• Line circuit breaker
Use line circuit breaker with trigger characteristics C in accordance with EN 60898.
• Power circuit breaker
Use fuses of class RK1 for UL-compliant applications, for example Bussmann KTS-R-xxA/600 V. For devices
of sizes 0 and 1 it is also possible to use fuses of class CC.
MDS 5450a) 3 x 76 A 3 x 80 A 3 x 80 A 3 x 80 A
a) operation with network commutation reactors and line fuses for operating class gG (full range fuses for cable and circuit protection to
IEC 60269-2-1/DIN VDE 0636, part 201 NH fuses)
The inverters are only designed for use on supply current networks which can delivery at the most a maximum
of symmetrical rated short circuit current at 480 Volts as per the following table:
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STOBER devices can be protected with a Residual Current protective Devices (RCD) to detect residual
currents. Residual current protective devices prevent electrical accidents, especially ground fault through the
body. They are generally distinguished according to their triggering limit and suitability for detecting different
types of residual current.
Depending on the function, stray currents may occur when operating inverters. Stray currents are interpreted
as residual currents by residual current protective devices and may therefore lead to false triggering.
Depending on the relevant power supply connections, residual currents may occur with or without a DC
current component. Because of this, you should take into consideration both the height and also the shape of
the possible stray or residual current when selecting a suitable RCD.
DANGER!
Electric shock hazard!
The combination of single-phase inverters and residual current protective devices type A or AC can lead to
false triggering of the RCDs.
Stray currents with a DC current component may occur in 3-phase inverters.
Always protect single-phase inverters with residual current protective devices type B, sensitive to all
currents, or with type F, sensitive to mixed currents.
Always protect 3-phase inverters with residual current protective devices type B, sensitive to all currents.
Information
Check whether the use of residual current protective devices with increased trigger current as well
as with short-time delayed or delayed switch-off trigger characteristics are permitted in your
application.
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Installation:
DANGER!
Electric shock hazard!
Stray and residual currents with a DC current component can restrict the functionality of residual current
protective devices types A and AC.
Always follow the installation instructions for the protective devices you are using.
5.3.3.1 Size 0 to 2
Note the following information on the connection of the protective earth to ground the housing correctly:
• Note the assembly sequence on the M6 earth bolts (1):
• 2 Contact disk 1
• 3 Cable socket 6
• 4 Washer 5
• 5 Return spring (optional) 4
• 6 Nut
3
2
Contact disk, washer, return spring and nuts are supplied
with the inverter.
• Tightening torque: 4 Nm
• Stray currents > 10 mA can arise in normal operation.
To fulfill DIN EN 61800-5-1 and EN 60204-1, connect the earth bolts with a copper conductor according
to the following table:
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5.3.3.2 Size 3
Design the housing earth at interface X10 in at least mm2 copper or 16 mm2 aluminum.
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5.3.4 Forming
NOTICE
Material damage!
The DC link capacitors in devices of sizes 0, 1 and 2 can lose their electrical strength through long storage
times. Considerable material damage can arise from a reduced electrical strength of the DC link capacitors
when switching on.
Use devices in storage annually or before startup.
Information
STOBER recommends connecting stored devices to the supply voltage according to the wiring
shown for one hour every year. Please note that the inverters are designed exclusively for
operation in TN networks.
The graphics below show the principle network connection for 3-phase and 1-phase devices.
Legend
L1–L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
A1 = inverter
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If annual forming is not possible, form the stored devices before commissioning according to the wiring and
voltage levels shown below.
PE
PE
L1
L1
L2
L3
N
F1 F1
T1 T1
A1 L1 L2 L3 PE A1 L1 N PE
X10 X10
Legend
L1–L3 = lines 1 to 3
N = neutral conductor
PE = protective ground
F1 = fuse
T1 = variable transformer
A1 = inverter
100
75
50
25
0 Time [h]
0 0.5 1 2 4 6 8
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NOTICE
Danger of damage to the device due to overload!
If the 24 V power is looped through, a max. of four devices may be powered on one line.
Information
Remember that, with size 3 devices, the control unit is also powered via the DC link. If, with these
inverters, only the 24 V power is switched off, the control electronics are initially still powered via
the DC link and continue to run. This can cause problems if the control electronics evaluate the
signals of devices which are powered externally and their power is switched off with the 24 V of
the inverter (e.g., limit switch or encoder).
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Example of connection
If the 24 V power is looped through, a max. of four devices may only be powered on one line. For conformity
with UL, a 4 A fuse must be used on the 24 V incoming line. The fuse must be approved as per UL 248.
Size 3
Inverter
AC 4A X11
+
_
+
_
24V
_
24V
Inverter
X11
+
+
_
_
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General specification
Maximum cable length 30 m
Terminal description
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Example of connection
For a UL-compliant application, the use of a 1 A fuse before relay 1 is mandatory. The fuse must be approved
as per UL 248.
AC
+
-
24V F
SPS Inverter
X1
1
Relay 1
E1 2
GND 3
Enable
A1 4
PE Protective ground
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PE
PE
PE Protective ground
PE
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Size 0 1 2 3
Maximum cross-section for 6 25
2.5 4
conductor with ferrule [mm2] (10 for rigid conductors) (35 for rigid conductors)
Size 0 to 2 3
Without output derater 50 m 100 m
With output choke 100 m —
The graphic below shows an example for the shielded connection of a motor with output derater (graphic:
icotek GmbH).
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7 8
PE PE 1U1 1U2 1V1 1V2 1W1 1W2
Pin 7 and
8 are
bridged at
the output
derator
Example of connection
PES: HF shield connection via large-surface connection to PE
Inverter
X20 U V W PE
PES
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PES
M
3~
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Information
If you are going to use this safety function, you will need the ASP 5001 option. It is imperative you
read the operating instructions ASP 5001 (see section 1.2 Further documentation ) and integrate
the safety technology in your safety circuit in accordance with the description given there. Note that
for devices of size 2 and size 3 the ASP 5001 option is fitted as standard. Even if you do not use
safety technology, the inverter cannot be placed in operation if you leave the ASP 5001 option
unconnected! Therefore connect the ASP 5001 option as per the following description if you are
not using any safety technology.
Information
Please remember that the following description only applies to the ASP 5001. Go to
applications@stoeber.de for the description of the ASP 5001.
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PTC sensors are thermistors and their resistance changes significantly with the temperature. When a PTC
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reaches its defined nominal response temperature, the resistance increases dramatically, by twice or more
the original resistance to several kOhms. PTC sensors therefore allow for effective motor protection.
On the other hand, KTY sensors are temperature sensors with characteristic resistance curves that follow the
temperature almost linearly. KTY sensors therefore allow for analog measurements of motor temperatures.
However, the measurements are limited to one motor winding, which also restricts motor protection
considerably compared with PTC drillings.
Information
Note that the evaluation of a KTY84-130 on the MDS 5000 is possible with a hardware version of
200 or higher. Before using a KTY, note that motor protection is not ensured to the same extent as
when monitoring with PTC drilling.
Motor temperature sensor lines in the resolver or EnDat cable (SDS 4000)
If you replace a SDS 4000 with a MDS or SDS 5000, the lines of the motor temperature sensor are carried in
the previously used resolver or EnDat cable. To be able to continue using the cable, you will need the
accessory part REA 5001 (see section 7 Accessories).
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You can connect the EnDat cable directly to the REA 5001. You can connect the nine pole resolver cable using
the resolver adapter included in the scope of delivery of the REA 5001 (see section 7 Accessories).
The signal of the motor temperature sensor is output on the REA 5001 to the interface X141. In this case
connect X141 to X2.
Information
Note that evaluation of the temperature sensors is always active. If operation without temperature
sensor is permitted, the connections must be bridged on X2. Otherwise a fault will be triggered
when the device is switched on.
Terminal description X2
Switch time: 15 ms
Operating cycles:
• mechanical 30 000 000
• 100 000 at 250 VAC/0.6 A (ohm. load)
• 300 000 at 30 VAC/0.3 A (ohm. load)
Recommended fuse: max. 1 A (time lag)
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Connection of a 24 V motor halting brake and the temperature sensor with BRM 5000
You can use the optional braking module BRM 5000 to connect a 24 V motor halting brake to the inverter.
I1max = 2.5 A
– GND Reference potential for 24 V —
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Information
Remember that one LED is installed on the brake module. These LED indicate the status of the
brake control:
- LED on: brake output, energized (active)
- LED off: brake output, not energized (inactive)
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L+ Inverter
M brake relay
contact
PTC
PTC
F
X2
1 2 3 4
+ - 8 7 6 5
X300 X302
X301
BRM 5000 1 2 3 4
6 5 7 8
- +
brake PTC
L
N
PTC
PTC
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F
X2
F
1 2 3 4
K 7 8
~ ~
K
PowerBox
- +
- +
brake PTC
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Inverter
X2
3
4
REA 5000/REA 5001
X141
1 of X140 Pin 7
2 of X140 Pin 14
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RB resistor
RB
Size 0 1 2 3
Maximum cross-section for 6 25
2.5 4
conductor with ferrule [mm2] (10 for rigid conductors) (35 for rigid conductors)
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Example of connection
Use a shielded cable for cables longer than 30 cm between braking resistor and device.
Inverter
X21 RB RB
PES
PES
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Information
Remember that the DC link coupling described here can only be used with the device families MDS
5000, SDS 5000 and FDS 5000.
When you have axes in your system which operate in combination and are continuously regenerative and
motor-driven, the DC link coupling may offer advantages. The DC link coupling takes the excess power and
offers it to other axes as drive power instead of converting it into heat via a braking resistor. Remember that
you will need a braking resistor to absorb the power peaks when all drives in the DC link coupling brake at the
same time.
DANGER!
Danger of device damage! When single-phase and three-phase devices are coupled, the single-phase
devices will be destroyed.
Only use three-phase devices for the DC link coupling!
NOTICE
Danger of device damage!
Because the failure of one device could damage other devices, failure of a device must cause the entire DC
link compound system to be disconnected from the power supply.
Make a note of the wiring and parameterization of relay 1 in Section Principal circuit diagram (X1.1 and
X1.2).
Information
Remember that the parameter A38 DC power-input must be set before the DC link coupling can
function correctly:
Group 1: A38 = 0: inactive
Groups 2 and 3: A38 = 1: active
See the description of the parameter.
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-U
+U
-U +U +U
+U
+U + Potential of DC link
+U
Size 0 1 2 3
Maximum cross-section for 6 25
2.5 4
conductor with ferrule [mm2] (10 for rigid conductors) (35 for rigid conductors)
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Power
fuse3
Group 1
Group 2 Group 3
Must be integrated
in the controller! X10 X10 X10 X10 X10 X10 X10
Note the
parameterization MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/ MDS/FDS/
of the relay in F10. SDS SDS SDS SDS SDS SDS SDS
1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1 1 2 X1
Relay 1
X22 1 X22 1 X22 1 X22 1 X22 1 X22 1
RB RB U+ U- U+ U- U+ U- U+ U- U+ U- U+ U- U+ U-
4 4
4 4
4 4
Braking 2
1 With size 3 MDS 5000 and SDS 5000 devices: X20, terminals ZK+, ZK-.
2 Dimension the braking resistor in accordance with the braking performance of the DC link coupling and
the technical data of the device.
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Combinations
The following table shows the possible combinations for the DC link connection. There are a total of 15
combinations available.
DC link DC link
Group 1 Group 2 Group 3 tmin a)
fuse fuse
MDS/FDS/ MDS/FDS/ MDS/FDS/
Device family MDS/SDS
SDS SDS SDS
Size Size 0 Size 1 Size 2 Size 3 Size 0 Size 1 Size 0
b) b) b)
Line fuse 10 A 20 A 50 A 80 A — — —
P2maxPU c) 4 kW 10 kW 20 kW 45 kW — — —
Combination no.
1 Max. — — — — — — — — 1
4
2 — Max. — — — — — — — 5
4
3 — 3 — — Type 1 2 — — — 5
4 — 3 — — Type 1 1 — — — 3
5 — 2 — — Type 1 2 — — — 3
6 — 2 — — Type 1 1 — — — 4
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7 — 1 — — Type 1 2 — — — 3
8 — — Max. — — — — — — 2
3
9 — — 3 — Type 2 — 1 Type 1 2 2
10 — — 3 — Type 1 2 — — — 2
11 — — 3 — Type 2 — 1 — — 2
12 — — 2 — Type 2 — 1 — — 2
13 — — 2 — Type 2 — 1 Type 1 1 2
14 — — 1 — Type 2 1 — — — 2
15 — — — Max. — — — — — 1
3
a) Restart time
b) Note the list of line fuses for UL-compliant use in section 5.3.1 Line fuse
c) Maximum sum of drive power
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Instead of delaying the process by the restart time, you can determine the restart time by evaluating the E14
parameter. The parameter in all devices connected to the network must show that the load relay is open
before the supply voltage may be switched on again. You can query the parameter via the fieldbus or binary
output. If you are setting up a DC link connection only with devices from the SDS 5000 family or A-devices
(HW version 200 or higher), you do not need to note the restart time.
Fuses
CAUTION!
Danger of machine standstill! If a fuse element fails, the second fuse element will be damaged.
Always replace the elements of a fuse in pairs.
Type 1 Type 2
Manufacturer SIBA Sicherungs-Bau GmbH
Borker Straße 22
D-44534 Lünen
www.siba.de
Size 10 x 38
Operating class gRL
Rated voltage AC 600 V
Rated current 10 A 20 A
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WARNING!
Danger of faulty machine behavior due to EMC faults!
Use exclusively cables up to 30 m in length for analog and binary inputs and outputs (AE, AA, BE, BA)!
Information
Note that the sampling time of the inputs and the refresh rate of the outputs correspond to the cycle
time set in parameter A150.
For time critical functions such as a print mark control, a time stamp is also available for the binary
inputs.
If BE encoders or BA encoder simulation is used, the sampling time and refresh rate is
independent of the set cycle time (see section 5.12.4 BE encoder and BA encoder simulation).
NOTICE
Machine movement by unexpected reference value
The inverter detects a reference value setting of +5 V for an unconnected analog input.
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General specification
Maximum cable length 30 m, shielded
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Terminal description
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General specification
Maximum cable length 30 m, shielded
Terminal description
U1max = 30 V
a)
14 BE4 I1max = 16 mA at U1max
15 BE5a)
16 BA1 I2max = 50 mA at 45° C, 40 mA at 55° C
Binary output
17 BA2
24 vdc power supply
• for XEA 5001 and
18 24 V-In Input range: 18 – 28.8 V
• for binary outputs for
SEA 5001 and REA 5001
U2 = 16 – 18 V
19 18 V-Out Auxiliary voltage 18 V
I2max = 50 mA
a) BE3, BE4 and BE5 can be used as an encoder input. Also note section 5.12.4 BE encoder and BA encoder simulation. On the REA
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5001, these inputs can be switched by the sliding switch S0, S1 and S2 on the TTL level.
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The identification of the switches and the assignment of the switch positions to the function (HTL/TTL) are
shown on the PCB cover of the REA 5001.
REA 5001
S0
S1
S2
NOTICE
Machine movement by unexpected reference value
The inverter detects a reference value setting of +5 V for an unconnected analog input.
Always operate the inverter with a connected analog input.
General specification
Terminal description
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General specification
Maximum cable length 30 m, shielded
Terminal description
Information
When the 24 V power fails, binary inputs BE6 to BE13 have signal status 0 (regardless of the
physical signal state).
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General specification
Maximum cable length 30 m, shielded
Terminal description
General specification
Maximum cable length 30 m, shielded
Terminal description
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Examples of connection
Inverter Inverter
SEA 5001 X100 SEA 5001
X100
R10K REA 5001 REA 5001
1 AE1+ 1 AE1+
XEA 5001 XEA 5001
2 AE1-Shunt 2 AE1-Shunt
3 AE1- 0 (4) - 3 AE1-
20 mA
6 AA1 6 AA1
7 AA2 (+ 10 V) 7 AA2
8 AGND 8 AGND
Inverter Inverter
6 AA1 6 AA1
7 AA2 V 7 AA2
8 AGND 8 AGND
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5.12 Encoder
Information
Remember that the encoder interfaces can usually evaluate or simulate several systems (e.g.,
EnDat and incremental encoder). In the parameters enter the particular system that you are
connecting to an interface. Please consult the inverter operating manual in this case.
5.12.1 X4
NOTICE
Danger of encoder destruction!
X4 may not be connected or disconnected when the device is on!
General specification
U2 5 – 16 V, see the encoder supply table below
I2max X4: 250 mA
Total of X4, X120 and X140: 500 mA
I2min ≤ HW 190: 30 mA; ≥ HW 200: 13 mA
Maximum cable length 100 m
SSI specification
Switching frequency 250 kHz
Sampling rate 250 µs (motor encoder) or 1 ms (position encoder)
Code Binary or Gray
Encoder type and format Multiturn: 24 or 25 bits
Single turn: 13 bits short or 13 bits tree (13 bits of data in a 25-bit telegram)
Transfer Double transmission, can be switched off
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Encoder supply
U2 Through Remarks
5V Pin 12 (sense) not used
(unregulated)
5V Encoder sense line connected to pin STOBER synchronous servo motors
(controlled at the encoder) 12 (sense) EnDat 2.1/2.2 (standard)
5 V Pin 12 (sense) bridged with pin 4 STOBER asynchronous motors
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5.12.2 X120
Information
Interface X120 is a double interface on option board XEA 5001. The double interface makes it
possible to distribute encoder signals to other inverters without a great amount of wiring work. This
is why the two sub D connections have the same allocation.
General specification
U2 18 V, see encoder supply
I2max 250 mA, sum X4, X120 and X140: 500 mA
Maximum cable length 50 m
Maximum number of 1 master and 31 subscribers
subscribers
Terminating resistor 120 Ω
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Encoder supply
Information
Remember that all SSI slaves must be switched on/off simultaneously (24 V on X11 and X101.18).
Switching individual stations during operation will cause other stations to malfunction.
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Connection – topology
Only linear topology is permitted when two or more stations are coupled via interface X120. The signal lines
must be terminated with resistors for the stations at either end of the coupling. The terminating resistors can
be switched through via switches S3, S4 and S5 on accessory parts XEA 5001 and REA 5001.
REA 5001
S3 S4
S5
Please note that the switches are installed in different positions on the REA 5001 and XEA 5001 accessories.
Identification of the switches and assignment of the switch positions to the function (switched on/switched off
terminal resistance) are shown on the PCB cover.
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5.12.3 X140
U2 Through Remarks
5V Pin 12 (sense) not used
(unregulated)
5V Encoder sense line connected to pin STOBER servo motors EnDat 2.1
(controlled at cable end) 12 (sense)
5 V Pin 12 (sense) bridged with pin 4 TTL (for customer-specific solutions)
(controlled at X4) (UB+)
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Information
Note that the resolver interface at X140 is also used if a SDS 4000 is replaced where a motor with
resolver at X40 was operated.
In this case, you can continue to use the previously used encoder cable. The connection of the
motor temperature sensor is carried in this cable. For this reason, observe the Chapter 5.8.
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Information
Note that the EnDat interface at X140 is used if a SDS 4000 is replaced and a motor with an
absolute encoder at X41 was operated.
In this case, you can continue to use the previously used encoder cable. The connection of the
motor temperature sensor is carried in this cable. For this reason, observe the Chapter 5.8.
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To evaluate single-ended incremental encoder or stepper motor signals, use binary inputs BE3, BE4 and BE5.
If you would like to simulate them, use outputs BA1 and BA2.
Hall encoders are connected to binary inputs BE1, BE2 and BE3.
General specification
Maximum cable length 30 m
Signal level HTL for SEA 5001 and XEA 5001
TTL/HTL switchable for REA 5001
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15 BE5 Evaluation:
Incremental encoder: B
Stepper motor signals: direction
16 BA1 Simulation —
Incremental encoder: A
Stepper motor signals: freq.
17 BA2 Simulation
Incremental encoder: B
Stepper motor signals: direction
18 24 V-In 24 V power Input range: 18 – 28.8 V
- For XEA 5001 and
- For binary outputs with SEA 5001 and
REA 5001
The identification of the switches and the assignment of the switch positions to the function (HTL/TTL) are
shown on the PCB cover of the REA 5001.
REA 5001
S0
S1
S2
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5.13 Fieldbus
Information
Please see the supplementary documentation of CANopen (see section 1.2 Further
documentation)!
off
on
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Information
Please see the supplementary documentation of PROFIBUS DP (see section 1.2 Further
documentation)!
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Information
Please see the supplementary documentation of EtherCAT (see section 1.2 Further
documentation)!
Cable specification
STOBER provides ready-made cables for the EtherCAT connection. These cables must be used to ensure
proper functionality.
It is also possible to use cables with the following specification:
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Information
Observe the PROFINET operating manual (see section 1.2 Further documentation)!
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Terminal description X3
PC Inverter
2 2
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3 3
FDS cable G3
4 4
ID. No. 41488
5 5
Housing
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5.15 Cables
Information
To ensure proper functionality of the drive we recommend using cables from STOBER that are
coordinated with the system. In case of use of unsuitable connection cables, we reserve the right
to reject claims under the warranty.
Synchronous servo motors of series ED/EK and EZ are equipped with circular plugs as standard and can be
connected to inverters with the following power cables (the color specifications relate to the connection
strands and are only significant for the motor-internal wiring).
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– 1BD2 BK
1 1TP1/1K1 BK/BN
2 1TP2/1K2 WH/WH
PE GNYE
Housing Shield
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The following section describes the individual encoder systems, plug connectors and signal assignments.
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a) Buffer battery U2BAT (= 3.6 – 5.25 VDC): only relevant for EBI encoder in conjunction with the "Absolute Encoder Support (AES)" option.
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11 A- (Cos-) YEBK YE 3
12 DAT- PK BU 13
A — — — —
B — — — —
C — — — —
Housing Shield
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16 A- (Cos-) YEBK YE 3
17 DAT- PK BU 13
Housing Shield
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5.15.2.4 Resolver
Resolvers can be combined with STOBER motors of series ED/EK or EZ.
The suitable resolver cables are described below.
Housing Shield
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BK BLACK PK PINK
BN BROWN RD RED
BU BLUE VT VIOLET
GN GREEN WH WHITE
GY GREY YE YELLOW
OG ORANGE
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Examples of connections 6
Projecting manual POSIDRIVE® MDS 5000
6 Examples of connections
A3
PE
L+
L1
L2
L3
no fault enable
A1 L1 L2 L3 PE L+ M 1 2 3 4
M L+
X10 X11 X1
L+
M
STÖBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
PTC
PTC
U V W PE RB RB 1 2 3 4
A2
8 7 6 5 + -
1 2 3 PE R1 X302 X300
X301
BRM 5000 1 2 3 4
Y1 - +
M
3 n
1
circuit protection
tripping characteristics C
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6 Examples of connections
Projecting manual POSIDRIVE® MDS 5000
A3
PE
L+
L1
L2
L3
N
L
no fault enable
A1 L1 L2 L3 PE L+ M 1 2 3 4 K1
M L+
X10 X11 X1
L+
M
STÖBER ANTRIEBSTECHNIK
F3
X20 X21 X2
X4
A4 ~ ~
PTC
PTC
U V W PE RB RB 1 2 3 4
PowerBox
1 2 3 PE
R1 - +
7 8
U V W PE
M1
M K1 - +
n Y1
3
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indirect
brake control
1
circuit protection
tripping characteristics C
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Accessories 7
Projecting manual POSIDRIVE® MDS 5000
7 Accessories
Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001
HW status 11 or higher for the
MDS 5000A 200 or higher Yes Yes
accessories
MDS 5000 up to 199 Yes Yes Yes
Encoder:
• TTL incremental encoder (simulation and
evaluation)
• Stepper motor signals (simulation and
evaluation)
• SSI encoder (simulation and evaluation)
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Encoder:
• Resolver
• EnDat 2.1 Sin/Cos encoder
• TTL incremental encoder (simulation and
evaluation)
• SSI encoder (simulation and evaluation)
• Stepper motor signals (simulation and
evaluation)
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Inverter HW status of the inverter CAN 5000 DP 5000 ECS 5000 PN 5000
MDS 5000A 200 or higher Yes Yes Yes Yes
MDS 5000 up to 199 Yes Yes Yes No
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EtherCAT cable
EtherNet patch cable, CAT5e, yellow.
basic device.
Connection cable G3
ID no. 41488
Description: Connection of inverter at terminal
X3 and the PC, Sub-D connector, 9-pin, socket/
socket, approx. 5 m.
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Control box
Operating device for parameterization and
configuration of the inverter.
The connection cable with a length of 1.5 is
included in the scope of delivery.
ID no. 43216: 5 m.
ID no. 43217: 10 m.
Paramodule
ID no. 49315:
for MDS 5000 (HW version < 190), 256 kB.
ID no. 55464:
for MDS 5000A (HW version > 200), 1 MB.
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Notes
Address registers
Always up to date on the internet: www.stober.com (Contact)
• STOBER subsidiaries:
www.stober.com
Switzerland Great Britain Italy
www.stober.com
442273.07