Professional Documents
Culture Documents
CONTENTS
01 - Introduction - Specifications
03 - Engine
05 - Gearbox
06 - Rear axle
08 - Front axle
09 - Hydraulics
10 - Electrical equipment
11 - Electronics
13 - Accessories
H
Massey Ferguson 6400
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Introduction - Specifications
01 - Introduction - Specifications
CONTENTS
1C10 - Miscellaneous
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Introduction - Specifications
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Using the manual
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C . Service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Using the manual
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Using the manual
Contents
For quick reference, each chapter starts with a table of
contents, listing the various sections included in that
chapter.
Meaning of references
(..) : identification of parts and components
Amendments
Amended pages will be issued carrying the same page
number as the former pages: only the version number
will change.
Former pages should be destroyed.
C . Service tools
Where the use of a service tool is necessary to carry
out an operation, the tool reference is mentioned
following the relevant instruction.
Drawings for locally made tools are given at the end of
the relevant sections.
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Using the manual
¤ H
SPECIFICATIONS - General specifications
CONTENTS
A . Model 6445 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dynashift .......................................................................................................................... 3
Dyna -6 ............................................................................................................................. 4
B . Model 6455 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dynashift .......................................................................................................................... 5
Dyna -6 ............................................................................................................................. 6
C . Model 6460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dynashift .......................................................................................................................... 7
Dyna -6 ............................................................................................................................. 8
D . Model 6465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Dynashift .......................................................................................................................... 9
Dyna -6 ........................................................................................................................... 10
E . Model 6470 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dynashift ........................................................................................................................ 11
Dyna -6 ........................................................................................................................... 12
F . Model 6475 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Dynashift ........................................................................................................................ 13
Dyna -6 ........................................................................................................................... 14
G . Model 6480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dynashift ........................................................................................................................ 15
Dyna -6 ........................................................................................................................... 16
H . Model 6485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dynashift ........................................................................................................................ 17
I . Model 6490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dynashift ........................................................................................................................ 18
J . Model 6495 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dynashift ........................................................................................................................ 19
K . Model 6497 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dynashift ........................................................................................................................ 20
Dyna-6 ............................................................................................................................ 21
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SPECIFICATIONS - General specifications
L . Model 6499 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Dynashift ........................................................................................................................ 22
Dyna-6 ............................................................................................................................ 23
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SPECIFICATIONS - General specifications
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SPECIFICATIONS - General specifications
Engine Model AG 85
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Semi-mounted trailer eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
hitch
Standard bonnet fixed
Swinging drawbar standard
Optional bonnet tilting
Roller swinging optional
Standard roof standard
drawbar
High-visibility roof optional
Power take-off
Steep nose bonnet optional
Type interchangeable / shiftable shaft
Platform -
540/1000/eco optional (*)
Reference (*): according to country
540/750/1000 -
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SPECIFICATIONS - General specifications
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SPECIFICATIONS - General specifications
Engine Model AG 85
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
¤ H
SPECIFICATIONS - General specifications
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
¤ H
SPECIFICATIONS - General specifications
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
¤ H
SPECIFICATIONS - General specifications
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
¤ H
SPECIFICATIONS - General specifications
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
¤ H
SPECIFICATIONS - General specifications
Automatic clevis pin-adjusting or quick-adjusting scale Rear view mirrors manual (standard) or electrical (optional)
Hitch eye bolt eye bolt or automatic hook (*) Air conditioning manual (standard) or automatic (optional)
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SPECIFICATIONS - General specifications
Hitch eye bolt eye bolt or automatic hook (*) Rear view mirrors manual (standard) or electrical (optional)
¤ H
SPECIFICATIONS - General specifications
Hitch eye bolt eye bolt or automatic hook (*) Rear view mirrors manual (standard) or electrical (optional)
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SPECIFICATIONS - General specifications
Hitch eye bolt eye bolt or automatic hook (*) Rear view mirrors manual (standard) or electrical (optional)
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SPECIFICATIONS - General specifications
Power take-off
Type shiftable
540/1000/eco -
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SPECIFICATIONS - General specifications
Linkage Cab
Perforated bar option Rear view mirrors manuel (standard) ou électrique (option)
3-point linkage cat.2 ou 3, avec crochets ou boules (*) Air conditioning manuelle (standard) ou automatique (option)
Automatic clevis échelle à broches ou réglage rapide (*) Optional bonnet articulé
Hitch eye bolt piton ou crochet automatique (*) Standard roof standard
Power take-off
Type crabotable
540/1000/eco -
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SPECIFICATIONS - General specifications
Front axle
L . Model 6499
Model 20.48
Power take-off
Type shiftable
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SPECIFICATIONS - General specifications
Linkage Cab
Perforated bar option Rear view mirrors manuel (standard) ou électrique (option)
3-point linkage cat.2 ou 3, avec crochets ou boules (*) Air conditioning manuelle (standard) ou automatique (option)
Automatic clevis échelle à broches ou réglage rapide (*) Optional bonnet articulé
Hitch eye bolt piton ou crochet automatique (*) Standard roof standard
Power take-off
Type crabotable
540/1000/eco
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SPECIFICATIONS - General specifications
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SPECIFICATIONS - Ground speeds
CONTENTS
A . 6445 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dynashift 16.9R38 tyres .................................................................................................. 3
6445 Dyna-6 - 19.4R38 tyres ........................................................................................... 3
B . 6455 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dyanshift 18.4R38 tyres .................................................................................................. 4
6455 Dyna-6 - 18.4R38 tyres ........................................................................................... 4
D . 6475, 6480 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dynashift 20.8R38 tyres .................................................................................................. 6
Dyna-6 20.8R38 tyres ...................................................................................................... 6
E . 6485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ND 20.8R42 tyres ............................................................................................................ 7
6485 HD 20.8R42 tyres ................................................................................................... 7
F . 6490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HD 20.8R38 tyres ............................................................................................................ 8
H . 6497, 6499 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Composite 20.8R42 tyres ............................................................................................. 10
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SPECIFICATIONS - Ground speeds
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SPECIFICATIONS - Ground speeds
A . 6445
Dynashift 16.9R38 tyres 6445 Dyna-6 - 19.4R38 tyres
Ratio Speeds at 2,200 rpm, forward and reverse Ratio Speeds at 2,200 rpm, forward and reverse
position (kph) position (kph)
Dynashift Creeper unit Super creeper Dynashift Creeper unit Super creeper
speeds unit speeds unit
Lo/1/A 2,03 0,51 0,14 1/A 1,67 0,42 0,12
B 2,38 0,59 0,17 B 2,00 0,50 0,14
C 2,81 0,70 0,20 C 2,35 0,59 0,17
D 3,29 0,82 0,23 D 2,83 0,71 0,20
2/A 3,45 0,86 0,25 E 3,33 0,83 0,24
B 4,04 1,01 0,29 F 4,01 1,00 0,29
C 4,77 1,19 0,34 2/A 4,51 1,13 0,32
D 5,59 1,40 0,40 B 5,42 1,36 0,39
3/A 4,55 1,14 0,32 C 6,36 1,59 0,45
B 5,32 1,33 0,38 D 7,66 1,92 0,55
C 6,28 1,57 0,45 E 9,01 2,25 0,64
D 7,35 1,84 0,52 F 10,84 2,71 0,77
4/A 6,15 1,54 0,44 3/A 9,16 - 0,65
B 7,20 1,80 0,51 B 11,01 - 0,79
C 8,50 2,13 0,60 C 12,93 - 0,92
D 9,95 2,49 0,71 D 15,55 - 1,11
Hi/1/A 7,62 - - E 18,29 - 1,31
B 8,92 - - F 22,01 - 1,57
C 10,53 - - 4/A 19,09 - 1,36
D 12,32 - - B 22,95 - 1,64
2/A 12,95 - - C 26,93 - 1,92
B 15,16 - - D 32,41 - 2,32
C 17,89 - - E 38,11 - 2,72
D 20,94 - - F 45,86* - 3,28*
3/A 17,04 - -
B 19,95 - - * : Ratio not authorised. The speed limit is ensured by
the gearbox electronic control.
C 23,55 - -
D 27,56 - -
4/A 23,06 - -
B 26,99 - -
C 31,86 - -
D 37,29 - -
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SPECIFICATIONS - Ground speeds
B . 6455
Dyanshift 18.4R38 tyres 6455 Dyna-6 - 18.4R38 tyres
Ratio Speeds at 2,200 rpm, forward and reverse Ratio Speeds at 2,200 rpm, forward and reverse
position (kph) position (kph)
Dynashift Creeper unit Super creeper Dyna-6 Creeper unit Super creeper
speeds unit speeds unit
Lo/1/A 2,10 0,52 0,15 1/A 1,67 0,42 0,12
B 2,45 0,61 0,17 B 2,00 0,50 0,14
C 2,90 0,72 0,21 C 2,35 0,59 0,17
D 3,39 0,85 0,24 D 2,83 0,71 0,20
2/A 3,56 0,89 0,25 E 3,33 0,83 0,24
B 4,17 1,04 0,30 F 4,01 1,00 0,29
C 4,92 1,23 0,35 2/A 4,51 1,13 0,32
D 5,76 1,44 0,41 B 5,42 1,36 0,39
3/A 4,69 1,17 0,33 C 6,36 1,59 0,45
B 5,49 1,37 0,39 D 7,66 1,92 0,55
C 6,48 1,62 0,46 E 9,01 2,25 0,64
D 7,58 1,90 0,54 F 10,84 2,71 0,77
4/A 6,35 1,59 0,45 3/A 9,16 - 0,65
B 7,43 1,86 0,53 B 11,01 - 0,79
C 8,77 2,19 0,62 C 12,93 - 0,92
D 10,26 2,57 0,73 D 15,55 - 1,11
Hi/1/A 7,86 - - E 18,29 - 1,31
B 9,20 - - F 22,01 - 1,57
C 10,86 - - 4/A 19,09 - 1,36
D 12,71 - - B 22,95 - 1,64
2/A 13,36 - - C 26,93 - 1,92
B 15,63 - - D 32,41 - 2,32
C 18,45 - - E 38,11 - 2,72
D 21,60 - - F 45,86* - 3,28*
3/A 17,58 - -
B 20,57 - - * : Ratio not authorised. The speed limit is ensured by
the gearbox electronic control.
C 24,29 - -
D 28,42 - -
4/A 23,79 - -
B 27,84 - -
C 32,86 - -
D 38,46 - -
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SPECIFICATIONS - Ground speeds
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SPECIFICATIONS - Ground speeds
D . 6475, 6480
Dynashift 20.8R38 tyres Dyna-6 20.8R38 tyres
Ratio Speeds at 2,200 rpm, forward and reverse Ratio Speeds at 2,200 rpm, forward and reverse
position (kph) position (kph)
Dynashift Creeper unit Super creeper Dyna-6 Creeper unit Super creeper
speeds unit speeds unit
Lo/1/A 2,21 0,55 0,16 1/A 1,58 0,40 0,11
B 2,59 0,65 0,18 B 1,90 0,48 0,14
C 3,06 0,76 0,22 C 2,24 0,56 0,16
D 3,58 0,89 0,25 D 2,69 0,67 0,19
2/A 3,34 0,84 0,24 E 3,16 0,79 0,23
B 3,91 0,98 0,28 F 3,81 0,95 0,27
C 4,62 1,15 0,33 2/A 4,28 1,07 0,31
D 5,40 1,35 0,38 B 5,15 1,29 0,37
3/A 4,95 1,24 0,35 C 6,05 1,51 0,43
B 5,79 1,45 0,41 D 7,28 1,82 0,52
C 6,83 1,71 0,48 E 8,56 2,14 0,61
D 8,00 2,00 0,57 F 10,30 2,58 0,74
4/A 7,67 1,92 0,54 3/A 8,70 - 0,62
B 8,98 2,24 0,64 B 10,46 - 0,75
C 10,60 2,65 0,75 C 12,28 - 0,88
D 12,41 3,10 0,88 D 14,78 - 1,06
Hi/1/A 8,29 - - E 17,38 - 1,24
B 9,70 - - F 20,91 - 1,49
C 11,45 - - 4/A 19,53 - 1,40
D 13,40 - - B 23,48 - 1,68
2/A 12,52 - - C 27,56 - 1,97
B 14,65 - - D 33,16 - 2,37
C 17,30 - - E 39,00 - 2,79
D 20,25 - - F 46,93* - 3,35*
3/A 18,54 - -
B 21,70 - - * : Ratio not authorised. The speed limit is ensured by
the engine electronic control.
C 25,61 - -
D 29,98 - -
4/A 28,76 - -
B 33,66 - -
C 39,73 - -
D - - -
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SPECIFICATIONS - Ground speeds
E . 6485
ND 20.8R42 tyres 6485 HD 20.8R42 tyres
Ratio Speeds at 2,200 rpm, forward and reverse Ratio Speeds at 2,200 rpm, forward and reverse
position (kph) position (kph)
Dynashift speeds Creeper unit Dynashift speeds Creeper unit
Lo/1/A 2,55 0,62 Lo/1/A 2,52 0,62
B 2,99 0,73 B 2,95 0,72
C 3,53 0,86 C 3,48 0,85
D 4,13 1,01 D 4,07 1,00
2/A 3,86 0,94 2/A 3,81 0,93
B 4,52 1,11 B 4,45 1,09
C 5,34 1,30 C 5,26 1,29
D 6,24 1,53 D 6,15 1,50
3/A 5,52 1,35 3/A 5,44 1,33
B 6,46 1,58 B 6,36 1,56
C 7,62 1,86 C 7,51 1,84
D 8,92 2,18 D 8,79 2,15
4/A 7,99 1,95 4/A 7,87 1,93
B 9,35 2,29 B 9,22 2,25
C 11,04 2,70 C 10,88 2,66
D 12,92 3,16 D 12,73 3,11
Hi/1/A 9,83 - Hi/1/A 9,69 -
B 11,51 - B 11,34 -
C 13,59 - C 13,39 -
D 15,90 - D 15,67 -
2/A 14,87 - 2/A 14,65 -
B 17,40 - B 17,15 -
C 20,54 - C 20,24 -
D 24,04 - D 23,69 -
3/A 21,24 - 3/A 20,93 -
B 24,86 - B 24,50 -
C 29,34 - C 28,92 -
D 34,35 - D 33,85 -
4/A 30,76 - 4/A 30,32 -
B 36,00 - B 35,48 -
C 42,50 - C 41,88 -
D - - D - -
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SPECIFICATIONS - Ground speeds
F . 6490
HD 20.8R38 tyres
Ratio Speeds at 2,200 rpm, forward and reverse
position (kph)
Dynashift speeds Creeper unit
Lo/1/A 2,38 0,58
B 2,78 0,68
C 3,29 0,80
D 3,85 0,94
2/A 3,60 0,88
B 4,21 1,03
C 4,97 1,21
D 5,82 1,42
3/A 5,14 1,26
B 6,01 1,47
C 7,10 1,74
D 8,31 2,03
4/A 7,44 1,82
B 8,71 2,13
C 10,28 2,51
D 12,03 2,94
Hi/1/A 9,16 -
B 10,72 -
C 12,65 -
D 14,81 -
2/A 13,85 -
B 16,21 -
C 19,13 -
D 22,39 -
3/A 19,78 -
B 23,15 -
C 27,33 -
D 31,99 -
4/A 28,65 -
B 33,53 -
C 39,58 -
D - -
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SPECIFICATIONS - Ground speeds
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SPECIFICATIONS - Ground speeds
H . 6497, 6499
Composite 20.8R42 tyres
Ratio Speeds at 2,200 rpm, forward and reverse
position (kph)
Dynashift speeds Creeper unit
Lo/1/A 2,35 0,57
B 2,75 0,67
C 3,25 0,79
D 3,80 0,93
2/A 3,55 0,87
B 4,16 1,02
C 4,91 1,20
D 5,75 1,41
3/A 5,08 1,24
B 5,94 1,45
C 7,01 1,72
D 8,21 2,01
4/A 7,35 1,80
B 8,61 2,10
C 10,16 2,48
D 11,89 2,91
Hi/1/A 9,05 -
B 10,59 -
C 12,50 -
D 14,63 -
2/A 13,68 -
B 16,02 -
C 18,90 -
D 22,13 -
3/A 19,55 -
B 22,88 -
C 27,01 -
D 31,61 -
4/A 28,31 -
B 33,14 -
C 39,11 -
D - -
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SPECIFICATIONS - Dimensions
CONTENTS
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SPECIFICATIONS - Dimensions
¤ H
SPECIFICATIONS - Dimensions
Model 6445 6455 6460 6465 6470 6475 6480 6485 6485 6490 6490 6495
Type of final drive units HD HD HD HD HD SHD SHD ND HD HD HDE HDE
Assembly with rim offset turned inwards (Fig. 1)
Without spacer (A) 1622 1685 1758 1790 1812
With 1 spacer (B) 1708 1771 1808 1840 1862
With 2 spacers (C) - - 1858 1890 1912
Assembly with rim offset turned outwards (Fig. 1)
Without spacer (D) 1952 2015 2088 2120 2142
With 1 spacer (E) 2038 2101 2138 2170 2192
With 2 spacers (F) - - 2188 2220 2242
Spacer width 43mm / spacer 25mm / spacer
Wheel attachment 8-hole flange, Ø 203.2 8-hole flange, Ø 275
Rim offset 75mm, disc thickness 15mm
A B C
D E F
MA-01-03000A
Fig. 1
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SPECIFICATIONS - Dimensions
1 3 5
2 4 6
MA-01-03002A
Fig. 2
¤ H
¤ H
3446.55
222 810 89
567
305.08
0
216.03
106.1
B . Attachment points and dimensions
305.08
248.73 260
100
3 4 6
MA-01-03171A 9 10 11 12 13 14
Fig. 3
1B12.5
SPECIFICATIONS - Dimensions
¤ H
1B12.6
1032 539,75
457 34
567
0
1 5 7
3 9 11
6445 / 6455 / 6460 / 6470 Dyna-6
216
106
355
249 260
SPECIFICATIONS - Dimensions
100
MA-01-03936A
2 4 6 8 10 12 13 14 15 16
Fig. 4
567
222 796 89
53
404
0 7
1 3 5
216
109
361
249 260
100
11 12 13 14
2 4 6 MA-01-03169A 8 9 10
Fig. 5
1B12.7
SPECIFICATIONS - Dimensions
3718
¤ H
222 796 890
1B12.8
772 549 400 567
404
89
0
1
3 7 12 14
5
6465/6475/6480 Dyna-6
216
109
355
249 260
SPECIFICATIONS - Dimensions
100
2 4 6 8 9 10 11 13 15 16 17 18 19
MA-01-03938A
Fig. 6
763 51 825
130 370
600
0
7
1 3 5
275
140
367
203
304
2 4 6 10 11 12 13 14
8 9
204
MA-01-03170A
Fig. 7
1B12.9
SPECIFICATIONS - Dimensions
¤ H
4086
1B12.10
1155 922 244 824
51
355
600
6497/6499 Dynashift
0
10
1 2 3 4
372
140
203
SPECIFICATIONS - Dimensions
5 6 330
8 9 11 12 13 14 15 16 17
MA-01-03003A
Fig. 8
CONTENTS
A . Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
¤ H
SPECIFICATIONS - Capacities
¤ H
SPECIFICATIONS - Capacities
A . Capacities
Engine oil Engine cooling Transmission oil Front axle Front final Fuel tank Additional Windshield Air
drive units tank washer conditioning
6445 8 16.6 68 (Dynashift) 5.5 2X0.9 150 50 4 1550
63 (Dyna-6)
6455 8 16.6 68 (Dynashift) 5.5 2X0.9 150 50 4 1550
63 (Dyna-6)
6460 8 16.6 68 (Dynashift) 5.5 2X1.1 150 50 4 1550
63 (Dyna-6)
6470 8 16.6 68 (Dynashift) 5.5 2X1.1 150 50 4 1550
63 (Dyna-6)
6465 14.5 25.6 72 (Dynashift) fixed 6 fixed 2X0.7 270 - 4 1550
65 (Dyna-6) susp 8.5 susp 2X0.6
¤ H
SPECIFICATIONS - Capacities
¤ H
Miscellaneous
1C10 - Miscellaneous
CONTENTS
A . Conversion tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C . Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
¤ H
Miscellaneous
¤ H
Miscellaneous
A . Conversion tables
LENGTH POWER
multiply by multiply by
mm x 0.0394 in ps x 0.9863 ch
in x 25,400 mm ch x 1.0139 ps
m x 3.2808 ft kW x 1.3410 ch
ft x 0.3048 m ch x 0.7457 kW
km x 0.6214 mile
mile x 1.6093 km TORQUE
multiply by
SURFACE AREA Nm x 738 lbf ft
multiply by lbf ft x 1,356 Nm
mm² x 0.0016 in²
in² x 645.16 mm² PRESSURE
m² x 10,764 ft² multiply by
ft² x 0.0929 m² bar x 14,504 lbf/in²
ha x 2.4711 acre lbf/in² x 0.0690 bar
acre x 0.4047 ha
SPEED
VOLUME multiply by
multiply by kph x 0.6214 mph
cm3 x 0.06102 in3 mph x 1.6093 kph
¤ H
Miscellaneous
Grease
When grease is used in components which are in
contact with transmission oil, use grease which is
miscible with oil to avoid clogging the hydraulic filters.
Use "Amber Technical" grease supplied by: WITCO
company, 76320 Saint-Pierre des Elfes, France.
¤ H
Miscellaneous
C . Tightening torques
Use the tightening torques for screws and nuts as indi-
cated in the tables:
- 1 and 2 for metric threads
- 3 and 4 for inch-system threads
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Miscellaneous
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Miscellaneous
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Miscellaneous
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Splitting the tractor
CONTENTS
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Splitting the tractor
¤ H
Splitting - Front frame / Perkins engine
CONTENTS
A . General......................................................................................................................... 2
¤ H
Splitting - Front frame / Perkins engine
A . General
The front frame and the engine must be disassembled
when each of the assemblies needs to be replaced, or
when servicing is necessary on one of the mechanical
elements located at the front of the engine.
Remark
This section presents a general disassembly proce-
dure. Before and during disassembly, check that all
connections have been properly separated between
the fixed assembly and mobile assembly.
Fig. 2
Servicing on the right-hand side of the
tractor
6. Disconnect the batteries.
7. Mark then disconnect:
- the differential lock hoses on the front axle,
- the feed hose on the steering ram,
- the lubricating hoses (running to and from the
cooler) (Fig. 2).
8. Remove the protection grille close to the radiator.
9. Disconnect the air sleeve (1) (turbo outlet) from the
cooling sleeve (Fig. 3).
Fig. 3
¤ H
Splitting - Front frame / Perkins engine
Fig. 5
Fig. 6
¤ H
Splitting - Front frame / Perkins engine
Fig. 8
¤ H
Splitting - Front frame / Perkins engine
Disassembly
23. Remove lateral screws (1) (Fig. 10).
24. With the help of an operator, loosen the screws
(2)(3) (Fig.10), simultaneously moving the frame Fig. 9
away from the engine.
Screw dimensions
- M16 x 55 mm
- M16 x 60 mm
- M16 x 115 mm
- M20 x 190 mm
- M24 x 200 mm
Reminder
When disassembling, check that connections (hoses,
pipes and harnesses) are all disconnected.
¤ H
Splitting - Front frame / Perkins engine
Fig. 10
Fig. 11
¤ H
Splitting - Front frame / Perkins engine
Reassembly
25. Clean the mating faces of the engine and front
frame.
Special point
For tractors fitted with a Perkins six-cylinder engine,
check with a ruler prior to assembly that the supports
(5) are in line with the front face of the lower engine
housing (Fig. 13). If they are not, adjust the support(s)
until they are correctly aligned. Tighten the screws to:
- (4) 240 - 320 Nm (Loctite 270 or equivalent),
- (6) 240 - 320 Nm.
Check correct alignment after tightening.
Final operations
Remark
Final operations are not especially difficult.
They should be carried out in the reverse order to
preliminary operations.
However, it will be necessary during reassembly to
carry out the tightening torques, adjustments and tests
described below. Fig. 13
Tightening torque
As required, wheel screws or nuts (see chapter 6).
Topping-up
- of coolant, to the maximum level marked on the
expansion tank (Fig. 14).
¤ H
Splitting - Front frame / Perkins engine
Tests
- air conditioning system (if fitted – see chapter 12),
- cab suspension (if fitted – see chapter 12),
- All mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Check tightness:
- of hydraulic unions
- of water hoses,
- of bleed screw on control unit of suspended front
axle (if fitted)
Fig. 14
Fig. 15
¤ H
Splitting - Front frame / Perkins engine
Preliminary operations
29. Apply the handbrake.
30. Remove the side panels, prefilter (Perkins EEM
engine), bonnet and side protection grilles.
¤ H
Splitting - Front frame / Perkins engine
Fig. 17
Fig. 18
¤ H
Splitting - Front frame / Perkins engine
Fig. 19
If the engine is hot, gradually loosen
the expansion tank plug and remove it in order
to release the pressure from the circuit.
44. Disconnect the lower radiator hose (1) and the
hose (2) linking the expansion tank to the base of
the radiator (Fig. 20).
Fig. 20
Fig. 21
¤ H
Splitting - Front frame / Perkins engine
Disassembly
Reminder
Before disassembling:
- check that the unions (hoses, pipes and harnesses) Fig. 22
are all disconnected;
- note the position and location of chocks (1) inserted
between the engine sump and front frame (Perkins
EEM engine - Fig. 23).
Fig. 23
¤ H
Splitting - Front frame / Perkins engine
Fig. 24
Fig. 25
¤ H
Splitting - Front frame / Perkins engine
Screws Nuts
M16 x 75 mm M16
M16 x 85 mm
M16 x 115 mm
Screws Nuts
M16 x 85 mm M16
M16 x 95 mm
M16 x 105 mm
M16 x 120 mm Fig. 26
Reassembly
Advice for use
Use guide studs to assist reassembly of the front
frame and engine.
Fig. 28
¤ H
Splitting - Front frame / Perkins engine
Final operations
Remark
Final operations are not especially difficult.
They are carried out in reverse order to the preliminary
operations. However, during reassembly, the tight-
ening torques, settings and tests outlined below must
be carried out.
Tightening torque:
- as required, wheel screws or nuts (see chapter 6).
Topping-up:
- of coolant, to the maximum level marked on the
expansion tank (Fig. 29).
Tests: Fig. 29
- air conditioning system (if fitted) (see chapter 12),
- cab suspension (if fitted) (see chapter 12),
- all mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Check tightness:
- of hydraulic unions,
- of water hoses.
¤ H
Splitting - Front frame / Perkins engine
Reminder
Shimming should only be carried out if the front frame
and or engine has / have been replaced.
Fig. 31
¤ H
Splitting - Front frame / Perkins engine
Shimming
Important
To avoid applying undue loads to the mating faces
during shimming, avoid adjusting the safety
stands placed under the engine and front frame
during disassembly.
Fig. 33
¤ H
Splitting - Front frame / Perkins engine
¤ H
Splitting - Front frame / Sisu engine
CONTENTS
A . General......................................................................................................................... 2
B . Disassembling ............................................................................................................. 2
C . Reassembling .............................................................................................................. 7
¤ H
Splitting - Front frame / Sisu engine
A . General
The front frame and engine must be disassembled
when the assemblies need to be replaced, or when
servicing is necessary on one of the mechanical
elements located at the front of the engine.
Remark
This section presents a general disassembly proce-
dure. Before and during disassembly, check that all
connections have been properly separated between
the fixed assembly and mobile assembly
B . Disassembling
Fig. 1
Preliminary operations
1. Put on the handbrake if necessary.
Remark
Putting on the handbrake is optional because the Park
Lock mechanism (option) automatically immobilises
the tractor when stationary.
¤ H
Splitting - Front frame / Sisu engine
Fig. 3
Fig. 4
¤ H
Splitting - Front frame / Sisu engine
Fig. 6
Fig. 7
¤ H
Splitting - Front frame / Sisu engine
Disassembling
22. Remove lateral screws (1) (Fig. 10).
23. With the help of an operator, loosen the screws Fig. 8
(2)(3) (Fig.10), simultaneously moving the frame
away from the engine.
Screw dimensions
- M16 x 100
- M20 x 150
- M24 x 165
Reminder
When disassembling, check that connections (hoses,
pipes and harnesses) are all disconnected.
Fig. 9
¤ H
Splitting - Front frame / Sisu engine
Fig. 10
Fig. 11
¤ H
Splitting - Front frame / Sisu engine
C . Reassembling
24. Clean the mating faces of the engine and front
frame.
25. Screw a guide studs onto each rear face of the
front frame (Fig. 12).
26. With the help of an operator, assemble the front
frame onto the engine. Take out the guide studs.
27. Fit and tighten the diametrically opposed screws
(Fig. 10) in the following order:
- Screw (2): 480 -640 Nm,
- Screw (3): 800 -1040 Nm,
- Screw (1): 240 -320 Nm.
Tightening torques
- As required, wheel screws or nuts (see chapter 6).
Topping-up
- of coolant, to the maximum level marked on the
expansion tank (Fig. 13).
Testing
- air conditioning mechanism (if fitted – see chapter
12), Fig. 13
- suspended front axle (if fitted – see chapter 8),
- all mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Checking tightness
- of hydraulic unions,
- of water hoses,
- of bleed screw on control unit of suspended front
axle (if fitted).
¤ H
Splitting - Front frame / Sisu engine
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C . Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
A . General
The front frame and engine must be split when the
assemblies need to be replaced, or when servicing is
necessary on one of the mechanical elements located
at the front of the engine.
IMPORTANT: This section presents a general disas-
sembly procedure. Before and during disassembly,
check that all connections have been properly sepa-
rated between the fixed assembly and mobile
assembly.
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
B . Disassembly
Preliminary operations
1. Apply the handbrake.
2. Check that the suspended front axle (if fitted) is in
high position.
Position chocks between the upper control arms
and front axle housing (Fig. 1).
3. Remove the bleed screw from the control unit (if
fitted, see chapter 9).
4. Take off:
- the side panels either side of the engine,
- the bonnet (if necessary).
MA-02-05110A
Fig. 1
Servicing under the tractor
5. Mark then disconnect the two ends of the hoses
fixed to the 4 WD transmission shaft guards (front
and rear). Block their openings.
6. Remove the guards and 4 WD transmission shaft.
MA-02-05112A
2
Fig. 3
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
1 2
Fig. 4
Draining the cooling system
15. Unscrew the wing plug (1) located on the left-hand
side and front of the radiator (Fig. 5). Drain the
liquid into a clean container.
MA-02-05114A
Fig. 5
Fig. 6
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
MA-02-05116A Fig. 8
MA-02-05117A
Fig. 9
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
Disassembly
The lower screws M20x135 (2) and M24x165 (3),
attaching the front frame to the lower engine housing, 2
are not accessible on 4 WD tractors (Fig. 10). These
screws are facing the drive pinion carrier, which also 3
serves as a steering ram support.
Front frame / engine splitting takes place in two steps:
- first step: removing the front axle (fixed or
suspended);
- second step: splitting the front frame (radia-
tors/cooler) from the engine
MA-02-05119A
Fig. 11
MA-02-05120A
Fig. 12
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
Screw
M16x85 (1)
M20x135 (2)
M24x165 (3)
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
1 1
2 2
3 3
MA-02-05121A
Fig. 13
MA-02-05122A
Fig. 14
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
C . Reassembly
33. Clean the mating faces of the engine and front
frame.
34. Screw a guide studs onto each rear face of the
front frame (Fig. 15).
35. With the help of an operator, assemble the front
frame onto the engine.
36. Tighten two screws (1) (Fig. 13).
Take out the guide studs.
Fit and tighten the diametrically opposed screws
(Fig. 13) in the following order:
- screws (1) to a torque of 240 - 320 Nm;
- screws (2) to a torque of 480 - 640 Nm;
- screws (3) to a torque of 800 - 1040 Nm. MA-02-05123A
Fig. 15
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
Final operations
Final operations are not especially difficult. They there-
fore will be carried out in the reverse order of the
preliminary operations.
However, the following operations need to be
performed during refitting:
- if necessary, tighten the screws or wheel nuts at the
required tightening torque (see chapter 6);
- make up the level of coolant, to the maximum level MAX
marked on the expansion tank (Fig. 16); MIN
- test:
- the air conditioning system (if fitted - see
chapter 12);
- the suspended front axle (if fitted, see chapter 8),
- all mechanical, hydraulic, electrical and electronic MA-02-05124A
functions concerned by servicing;
Fig. 16
- check the tightness:
- of the hydraulic unions,
- of water hoses,
- of the bleed screw on control unit of suspended
front axle (if fitted).
¤ H
Splitting the front frame/Sisu engine - MF 6497-6499
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
CONTENTS
A . General......................................................................................................................... 3
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
A . General
On 6400 series tractors fitted with a GBA20 gearbox,
two types of engine may be fitted:
- Perkins 6-cylinder engine.
- Perkins 4-cylinder engine.
Engine interface
• Transmission damper
• Engine flywheel
• Engine adapter plate
Gearbox interface
• Spacer and sealing ring
• Internal hydraulic pipes
• Reverse shuttle and Dynashift
Remark
- This section presents a general disassembly proce-
dure. Before and during disassembly, check that all
connections have been properly separated between
the fixed assembly and mobile assembly.
- The cab remains attached to the centre housing.
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 2
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Remark
If the fuel tank is not removed it obstructs access to
the engine attachment screw on the spacer, but does
not prevent access. However, if there is a problem,
Fig. 3
remove the tank having previously marked and discon-
nected:
- the gauge harness,
- the vent hose on the tank.
Fig. 4
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Remark
Work carefully.
Fig. 6
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Disassembly
21. Remove the screws and nuts attaching the engine
to the gearbox (Fig. 8). Mark their lengths and posi-
tionings.
22. With the help of an operator, separate the assem-
blies (Fig. 7).
Reminder
When disassembling, check that connections (hoses,
pipes and harnesses) are all disconnected.
Studs
- M12 x 185 mm
- M22 x 160 mm
Nuts
- M12
- M22
Fig. 7
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 8
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Reassembly
23. Clean the mating faces of the engine and the
gearbox spacer.
24. Check:
- the presence of locating pins (1) on the engine
(Fig. 9),
- the tightness of the upper nut (M12) on the
engine adapter plate (Loctite 270),
- the tightness of the lower studs (M22) on the
gearbox spacer (Loctite 270).
25. Lightly lubricate the splines of main shaft (1)
(Fig. 10) with grease (type GN + Molykote) or
equivalent.
26. If necessary screw two supplementary diametri-
cally opposed guide studs into the gearbox.
27. Assemble the engine onto the gearbox spacer. Fig. 9
Reminder
If necessary, remove the starter and turn the flywheel
ring gear using a suitable tool. This will ease the
engagement of the vibration damper splines with
those of the main shaft. If there is resistance, do not
force it and find the cause of the problem.
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 11
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Final operations
Remark
Final operations are not especially difficult. They
should be carried out in the reverse order to prelimi-
nary operations. However, it will be necessary during
reassembly to carry out the tightening torques, adjust-
ments and tests described below.
Tightening torques
As required:
• Front cab attachment screw (see chapter 12).
• Screw (2) of connector (1) on main wiring harness
(Fig. 5 and Fig. 12) 2.82 to 3.15 Nm
Topping-up
Fig. 12
of coolant to the maximum level marked (radiator,
expansion tank. Fig. 13).
Tests
- air conditioning system (if fitted – see chapter 12).
- Cab suspension (if fitted, see chapter 12).
- All mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Checking tightness
- Hydraulic unions.
- Bleed screw on control unit of suspended front axle
(if fitted).
Fig. 13
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 14
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 16
Fig. 17
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Reminder
To work on heating hoses, it is not necessary to drain
the engine block cooling circuit.
Fig. 19
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 21
Fig. 22
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Disassembly
50. Remove the screws attaching the engine to the
gearbox (Fig. 23).
Mark their position and length.
51. Assisted by an operator, separate the assemblies
(Fig. 22).
Screw dimensions
Screws
M16 x 50 mm
M16 x 60 mm
M16 x 80 mm
M22 x 80 mm
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 23
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Reassembly
Advice for use
Use guide studs to assist reassembly of the engine
and gearbox.
Fig. 25
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Fig. 26
¤ H
Splitting - Perkins Engine / GBA20 Gearbox
Final operations
Remark
Final operations are not especially difficult.
They should be carried out in the reverse order to
preliminary operations. However, it will be necessary
during reassembly to carry out the tightening torques,
adjustments and tests described below.
Tightening torques
As required:
- front cab attachment screw (see chapter 12),
- screw (2) of the connector (1) on the main harness
(Perkins EEM engine) (Fig. 19 and Fig. 27) to a
torque of 2.82 to 3.15 Nm.
Topping-up: Fig. 27
- of coolant, to the maximum level marked on the radi-
ator and expansion tank (Fig. 28).
Tests:
- air conditioning system (if fitted) (see chapter 12),
- cab suspension (if fitted) (see chapter 12),
- all mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Check tightness:
- of hydraulic unions.
Fig. 28
¤ H
Perkins/GTA2520 engine separation
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
¤ H
Perkins/GTA2520 engine separation
¤ H
Perkins/GTA2520 engine separation
A . General
On 6400 series tractors fitted with a GBA 25 gearbox,
two types of engine can be fitted.
- Perkins six-cylinder engine.
- Perkins four-cylinder engine.
Engine interface
• Transmission damper
• Engine flywheel
• Engine adapter plate
Gearbox interface
• Spacer and sealing ring
• The Powershuttle, Step-up unit and Powershuttle
module
¤ H
Perkins/GTA2520 engine separation
Fig. 2
¤ H
Perkins/GTA2520 engine separation
Fig. 4
¤ H
Perkins/GTA2520 engine separation
¤ H
Perkins/GTA2520 engine separation
Fig. 6
Fig. 7
¤ H
Perkins/GTA2520 engine separation
Disassembly
22. Remove the screws and nuts attaching the engine
to the gearbox (Fig. 9). Mark their lengths and
positionings.
23. With the help of an operator, separate the
assemblies (Fig. 8).
Studs
- M22 x 160 mm
Nuts
- M22
Fig. 8
¤ H
Perkins/GTA2520 engine separation
1 1
1 1
1 1
2 2
3 3
4 4
MA-02-03004A
Fig. 9
¤ H
Perkins/GTA2520 engine separation
Reassembly
24. Clean the mating faces of the engine and the
gearbox spacer.
25. Check:
- the presence of dowels (1) on the engine
(Fig. 10),
- the tightness of the lower studs (M22) on the
gearbox spacer (Loctite 270).
26. Coat the input shaft splines of the gearbox lightly
with grease (GN+molykote type) or equivalent.
27. If necessary, screw two supplementary,
diametrically opposed guide studs into the
gearbox.
28. Assemble the engine onto the gearbox spacer.
Fig. 10
NOTE: If necessary, remove the starter and turn the
flywheel ring gear using a suitable tool. This will ease
engaging the vibration damper splines with those of
the main shaft. If there is resistance, do not force it and
find the cause of the problem.
¤ H
Perkins/GTA2520 engine separation
1 1
1 1
1 1
2 2
3 3
4 4
MA-02-03005A
Fig. 11
¤ H
Perkins/GTA2520 engine separation
Final steps
NOTE: Final steps are not especially difficult. They
should be carried out in the reverse order to
preliminary steps. However, it will be necessary during
reassembly to carry out the tightening torques,
checks, adjustments and tests described below.
Tightening torques
As required:
• front cab screws (see chapter 12)
• screw (2) of connector (1) on main wiring harness
(Fig. 6 and Fig. 12) 2.82 to 3.15 Nm
Topping-up
of coolant to the maximum level marked (radiator, Fig. 12
expansion tank Fig. 13).
Tests
- air conditioning system (if fitted—see chapter 12)
- cab suspension (if fitted—see chapter 12)
- all mechanical, hydraulic, electrical and electronic
functions subject to operations
Checking tightness
- of hydraulic unions
- of bleed screw on control unit of suspended front
axle (if fitted)
Fig. 13
¤ H
Perkins/GTA2520 engine separation
Fig. 14
¤ H
Perkins/GTA2520 engine separation
Fig. 16
Fig. 17
¤ H
Perkins/GTA2520 engine separation
Fig. 18
¤ H
Perkins/GTA2520 engine separation
Fig. 19
¤ H
Perkins/GTA2520 engine separation
Fig. 21
Fig. 22
¤ H
Perkins/GTA2520 engine separation
Disassembly
51. Remove the screws attaching the engine to the
gearbox (Fig. 23).
Mark their position and length.
52. Assisted by an operator, separate the assemblies
(Fig. 22).
¤ H
Perkins/GTA2520 engine separation
1 1
1 1
1 1
2 2
2 2
MA-02-03002A
Fig. 23
¤ H
Perkins/GTA2520 engine separation
Reassembly
Advice for use
Use guide studs to assist reassembly of the engine
and gearbox.
¤ H
Perkins/GTA2520 engine separation
1 1
1 1
1 1
2 2
2 2
MA-02-03003A
Fig. 25
¤ H
Perkins/GTA2520 engine separation
Final steps
Note
Final steps are not especially difficult.
They should be carried out in the reverse order to
preliminary steps. However, it will be necessary during
reassembly to carry out the tightening torques,
adjustments and tests described below.
Tightening torques
As required:
- front cab screws (see chapter 12)
- screw (2) of the connector (1) on the main harness
(Perkins EEM engine) (Fig. 19 and Fig. 26) to a
torque of 2.82–3.15 Nm.
Topping-up Fig. 26
- of coolant to the maximum level marked on the
radiator and expansion tank (Fig. 27).
Tests
- air conditioning system (if fitted—see chapter 12)
- cab suspension (if fitted—see chapter 12)
- all mechanical, hydraulic, electrical and electronic
functions subject to operations
Checking tightness
- of hydraulic unions
Fig. 27
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
CONTENTS
A . General......................................................................................................................... 2
B . Disassembly................................................................................................................. 3
C . Reassembly.................................................................................................................. 8
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
A . General
It is required to disassemble the tractor between the
engine and the gearbox when access is necessary to
carry out servicing on the following elements:
Engine interface
• Transmission damper
• Engine flywheel
• Engine adaptor plate
Gearbox interface
• Spacer, cover and sealing ring
• Internal hydraulic pipes
• Reverse shuttle and Dynashift
Remark
- This section presents a general disassembly proce-
dure. Before and during disassembly, check that all
connections have been properly separated between
the fixed assembly and mobile assembly.
- The cab remains attached to the centre housing.
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
B . Disassembly
Preliminary operations
1. Put on the handbrake if necessary.
Remark
Putting on the handbrake is optional because the Park
Lock mechanism (option) automatically immobilises
the tractor when stationary.
Fig. 2
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
Remark
If the fuel tank is not removed it obstructs access to
the engine attachment screw on the spacer, but does
not prevent access. However, if there is a problem,
Fig. 3
remove the tank after marking and disconnecting it:
- the gauge harness,
- the vent hose on the tank.
Remark
Fig. 4
- Work carefully.
Fig. 5
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
Disassembly
23. Remove the screws and nuts attaching the engine
to the gearbox (Fig. 8). Mark their lengths and posi-
tionings.
Fig. 7
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
Fig. 8
¤ H
Splitting – Sisu Engine / GBA10 Gearbox
Nuts
- M22 x 2.5
Reminder
When disassembling, check that connections (hoses,
pipes and harnesses) are all disconnected.
Fig. 9
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Splitting – Sisu Engine / GBA10 Gearbox
C . Reassembly
25. Clean the mating faces of the engine and the
gearbox spacer.
26. Check the presence of locating pins (1) on the
engine (Fig. 10).
27. Lightly lubricate the splines of main shaft (1) (Fig.
11) with grease (type GN + Molykote) or equiva-
lent.
28. Grease the mating face of the spacer with Loctite
5206 or equivalent.
29. Screw two diametrically opposed guide studs on
to the spacer.
30. Assemble the engine onto the gearbox spacer.
Reminder Fig. 10
- If necessary, manually turn the flywheel ring gear
using the port provided to fit the starter, using a suit-
able tool. This will ease the engagement of the vibra-
tion damper splines with those of the main shaft. If
there is resistance, do not force it and find the cause
of the problem.
Fig. 11
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Splitting – Sisu Engine / GBA10 Gearbox
Fig. 12
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Splitting – Sisu Engine / GBA10 Gearbox
Final operations
Remarks
Final operations are quite simple and should therefore
be carried out in the reverse order to preliminary
operations. However, it will be necessary during
reassembly to carry out the tightening torques,
adjustments and tests described below.
Tightening torque
- Front cab attachment screw, if necessary. See
chapter 12.
Topping-up
- of coolant to the maximum level marked (radiator,
expansion tank. Fig. 13). Fig. 13
Adjustments
- Chassis reinforcements (if fitted, see chapter 2).
Tests
- air conditioning system (if fitted – see chapter 12),
- cab suspension (if fitted, see chapter 12),
- All mechanical, hydraulic, electrical and electronic
functions concerned by servicing.
Checking tightness
- of hydraulic unions,
- of bleed screw on control unit of suspended front
axle (if fitted).
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Splitting the Sisu engine/GTA1030
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C . Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Splitting the Sisu engine/GTA1030
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Splitting the Sisu engine/GTA1030
A . General
Engine/GBA 10 gearbox splitting is to be carried out
while maintaining the cab integral with the rear axle.
This operation is needed when access to the following
main elements is required for servicing:
• Engine interface :
- vibration damper,
- engine flywheel,
- engine adapter plate;
• Gearbox interface :
- spacer, cover and sealing ring,
- hydraulic pipes internal to the spacer,
- PowerShuttle and Dynashift.
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Splitting the Sisu engine/GTA1030
B . Disassembly
Preliminary operations
1. Apply the handbrake.
2. Check that the suspended front axle is in lowered
position (if fitted).
3. Remove the bleed screw from the control unit (if
fitted, see chapter 9).
4. Take off:
- the side panels either side of the engine,
- the bonnet.
MA-02-05126A
Fig. 2
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Splitting the Sisu engine/GTA1030
MA-02-05113A
1 2
Fig. 4
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Splitting the Sisu engine/GTA1030
MA-02-05129A
Fig. 6
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Splitting the Sisu engine/GTA1030
MA-02-05130A
Fig. 7
MA-02-05131A
Fig. 8
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Splitting the Sisu engine/GTA1030
MA-02-05132A
Disassembly Fig. 9
27. Release the screws and nuts attaching the engine
to the gearbox (Fig. 10).
Mark:
- screw length and position;
- nut position.
Dimensions of the screws and nuts (Fig. 10)
Screw Nuts
M16x60 M22x2,5
M16x80
M16x110
M22x80
M22x160
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Splitting the Sisu engine/GTA1030
1 1
1 1
2 2
3 2 2 3
3 2 2 3
MA-02-05133A
Fig. 10
MA-02-05134A Fig. 11
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Splitting the Sisu engine/GTA1030
C . Reassembly
29. Clean the mating faces of the engine and the
gearbox spacer.
30. Check the presence of locating pins on the
gearbox spacer.
NOTA: During assembly, these pins fit into the drill
holes (1) on the engine adapter plate (Fig. 12).
31. Lightly smear the splines of mainshaft (1) (Fig. 13) 1
with AS767 graphite grease or equivalent.
32. Grease the mating face of the spacer with
Loctite 5206 or equivalent.
33. Screw two diametrically opposed guide studs on
to the spacer.
34. Assemble the engine onto the gearbox spacer.
If necessary, manually turn the flywheel ring gear Fig. 12
MA-02-05135A
using the port provided to fit the starter, using a
suitable locally made tool. This eases the engage-
ment of the vibration damper splines with those of
the gearbox mainshaft. If there is resistance, do
not force it and find the cause of the problem.
35. Once the engine and gearbox are assembled,
remove the guide studs.
Lightly smear the thread of the screws (1) (2) with
Loctite 270 or equivalent.
Fit the screws and nuts as marked during removal
(Fig. 10). Tighten them to a torque of:
- screws (1): 240 - 320 Nm;
- screws (2): 630 - 840 Nm;
- nuts (3) with washers: 630 - 840 Nm.
Fig. 13
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Splitting the Sisu engine/GTA1030
Final operations
Final operations are not especially difficult. They there-
fore will be carried out in the reverse order of the
preliminary operations.
However, the following operations need to be
performed during refitting:
- if necessary, tighten the cab front silent block
screws at the require tightening torque (see
chapter 12); MAX
- top up the level of coolant, to the maximum level MIN
marked on the expansion tank (Fig. 14);
- test:
- the air conditioning system (if fitted - see
chapter 12);
- the suspended front axle (if fitted, see chapter 8),
MA-02-05124A
- all mechanical, hydraulic, electrical and electronic
Fig. 14
functions concerned by servicing;
- check the tightness:
- of the hydraulic unions,
- of water hoses,
- of the bleed screw on control unit of suspended
front axle (if fitted).
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Splitting the Sisu engine/GTA1030
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Splitting - GBA20 gearbox / Centre housing
CONTENTS
A . General......................................................................................................................... 2
B . Disassembling and reassembling with the cab fixed to the centre housing......... 3
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Splitting - GBA20 gearbox / Centre housing
A . General
There are two procedures for disassembling the
gearbox and the centre housing, depending on the
type of operation to be carried out on the tractor.
Remark
Due to the different hydraulic equipment that may be
fitted on the tractor, this section describes the general
disassembly procedure. Before and during disas-
sembly, check that all connections have been properly
separated between the fixed assembly and mobile
assembly.
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Splitting - GBA20 gearbox / Centre housing
Fig. 2
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Splitting - GBA20 gearbox / Centre housing
Disassembling
27. Remove each screw (1) fixing the gearbox to the
centre housing (Fig. 4), marking its position.
Screw dimensions
• M14 x 45 mm screw
• M14 x 60 mm screw
• M14 x 70 mm screw
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Splitting - GBA20 gearbox / Centre housing
Fig. 4
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Splitting - GBA20 gearbox / Centre housing
Reminder
- During disassembling, check that connections
(hoses and harnesses) are all disconnected.
Fig. 5
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Splitting - GBA20 gearbox / Centre housing
Reassembling
30. Clean the mating surfaces of the gearbox and the
centre housing.
Remark
The pins are “force” fitted.
32. Position the spring (1) in the PTO clutch (Fig. 7).
33. Smear the mating face of the centre housing with
Loctite 5206 or equivalent, avoiding the hare and
tortoise ports.
34. Replace the O'rings (2) (Fig. 7). Fig. 6
35. Screw two diametrically opposed guide studs into
the centre housing.
Fig. 7
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Splitting - GBA20 gearbox / Centre housing
On the gearbox
36. check the presence and correct positioning of the
PTO shaft.
37. Check:
Version with no creeper unit
- Presence of the union shaft (1) composed of the
sleeves (2) and double pins (3) (Fig. 8).
Version with creeper unit
- Correct assembly of shaft (1) composed of
sleeve (2) and double pin (3) (Fig. 9).
- Correct operation of the control mechanism (fork
and coupler) in each position.
38. Push the fork (4) towards the front of the gearbox
in direct drive position (Fig. 9).
Fig. 8
Remark
The gearbox output shaft supports the shaft (1) via the
needle roller bearing (5) (Fig. 9).
39. Pull the pin (2) outwards (Fig. 2) and direct the “D”
finger towards the front of the centre housing (Fig.
10).
40. Couple the gearbox to the centre housing.
Reminder
If there is resistance when moving the elements
(gearbox, centre housing) together, do not force them,
and find the cause of the problem.
Fig. 9
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Splitting - GBA20 gearbox / Centre housing
Final operations
Remarks
Final operations are quite simple, and should therefore
be carried out in the reverse order to preliminary oper-
ations. However, it will be necessary during reas-
sembly to carry out the tightening torques,
adjustments and tests described below.
Reminder
Engage the “D” finger (Fig. 10) in the creeper gear fork
and position the seal on the screw (2) (Fig. 10) after
lightly smearing it with Loctite 242 or equivalent.
Moderately tighten the screw.
Tightening torques
- Front cab attachment (see chapter 12).
- Rear wheels screws or nuts (see chapter 6).
Topping-up
- of transmission oil in the housings (check using the
gauge located at the back of the centre housing).
- of coolant (radiator – expansion tank).
Adjustments
- Creeper cables (if fitted).
- Gear cables 1 to 4 on the selector cover.
- Throttle control cable on the injection pump (4-
cylinder engine only).
Tests:
Fig. 10
• Air conditioning mechanism (if fitted – see chapter
12)
• Suspended front axle (if fitted)
• Cab suspension (if fitted, see chapter 12)
• Reverse shuttle
• Gears 1 to 4
• Hare/Tortoise range
• Dynashift
• Creeper gears (optional)
Checking tightness
• Mating faces
• Hydraulic unions
• Bleed screw on control unit of suspended front axle
(if fitted)
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Splitting - GBA20 gearbox / Centre housing
Preliminary operations
42. Engage the handbrake.
43. Check that the suspended front axle (if fitted) is in
low position and unscrew the control unit bleed
screw (see chapter 9).
44. Remove the lateral panels from each side of the
engine and bonnet (if necessary).
45. Place the rear wheels in the wide track position.
46. Remove the footsteps.
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Splitting - GBA20 gearbox / Centre housing
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Splitting - GBA20 gearbox / Centre housing
Fig. 14
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Splitting - GBA20 gearbox / Centre housing
Disassembling
66. Remove each screw (1) fixing the gearbox to the
centre housing (Fig. 14), marking its position.
Screw dimensions
Screws
• M14 x 45 mm screw
• M14 x 60 mm screw
• M14 x 70 mm screw
Reminder
- During disassembly, check that connections (hoses
and harnesses) are all disconnected.
Fig. 15
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Splitting - GBA20 gearbox / Centre housing
Reassembling
69. Clean the mating surfaces of the gearbox and the
centre housing.
Remark
The pins are “force” fitted.
71. Position the spring (1) in the PTO clutch. (Fig. 17).
72. Smear the mating face of the centre housing with
Loctite 5206 or equivalent, avoiding the hare and
tortoise ports.
73. Replace the O'rings (2) (Fig. 17). Fig. 16
74. Screw two diametrically opposed guide studs into
the centre housing.
Fig. 17
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Splitting - GBA20 gearbox / Centre housing
On the gearbox
75. Check the presence and correct positioning of the
PTO shaft.
76. Check:
Version with no creeper unit
- Presence of the union shaft (1) composed of the
sleeves (2) and double pins (3) (Fig. 18).
Version with creeper unit.
- Correct assembly of shaft (1) composed of
sleeve (2) and double pin (3) (Fig. 19).
- Correct operation of the control mechanism (fork
and coupler) in each position.
77. Push the fork (4) towards the front of the gearbox
in direct drive position (Fig. 19).
Fig. 18
Remark
The gearbox output shaft supports the shaft (1) via the
needle roller bearing (5) (Fig. 19).
78. Pull the pin (2) outwards (Fig. 12) and direct the
“D” finger towards the front of the centre housing
(Fig. 20).
79. Couple the gearbox to the centre housing.
Reminder
If there is resistance when moving the elements
(gearbox, centre housing) together, do not force them,
and find the cause of the problem.
Fig. 19
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Splitting - GBA20 gearbox / Centre housing
Final operations
Remarks
Final operations are quite simple, and should therefore
be carried out in the reverse order to preliminary oper-
ations. However, it will be necessary during reas-
sembly to carry out the tightening torques,
adjustments and tests described below.
Reminder
Engage the “D” finger (Fig. 20) in the creeper gear fork
and position the seal on the screw (2) (Fig. 20) after
lightly smearing it with Loctite 242 or equivalent.
Moderately tighten the screw.
Tightening torques
- Rear cab attachment (see chapter 12).
- Rear wheels screws or nuts (see chapter 6).
Topping-up
- Transmission oil in the housings (check using the
gauge located at the back of the centre housing).
Adjustments
- Creeper cables (if fitted).
- Gear cables on the selection cover.
- Power take-off cables (all versions).
- Auto-hitch control cables (if fitted).
- Auxiliary spool valves (depending on version).
¤ H
Splitting - GBA10 gearbox / Centre housing
CONTENTS
A . General......................................................................................................................... 2
B . Disassembling and reassembling with the cab fixed to the centre housing......... 3
¤ H
Splitting - GBA10 gearbox / Centre housing
A . General
There are two procedures for disassembling the
gearbox and the centre housing, depending on the
type of operation to be carried out on the tractor.
¤ H
Splitting - GBA10 gearbox / Centre housing
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Splitting - GBA10 gearbox / Centre housing
Disassembly
26. Remove the remaining screws and nuts fixing the
gearbox to the centre housing (Fig. 3). Mark their
lengths and positionings.
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Splitting - GBA10 gearbox / Centre housing
Fig. 3
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Splitting - GBA10 gearbox / Centre housing
MA-02-06016A Fig. 4
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Splitting - GBA10 gearbox / Centre housing
Reassembly
29. Clean the mating surfaces of the gearbox and the
centre housing.
30. Check the presence of locating pins (4) on the
gearbox (Fig. 3).
Remark
The pins are “force” fitted.
31. Check that the studs (2) are in good condition (Fig.
3) and are correctly fitted to the centre housing.
32. Check the presence and correct positioning of the
PTO shaft in the gearbox.
33. Smear the spring (1) with miscible grease and fit it
on the shaft collar (2) (Fig. 5).
34. Smear the mating face of the centre housing with
Loctite 5206 or equivalent (Fig. 3).
35. Screw two diametrically opposed guide studs into Fig. 5
the centre housing.
36. Check:
• Version with no creeper unit
- The presence of the locking ring (1) on the
drive pinion (Fig. 6).
- The correct positioning of the sleeve (2) on the
drive pinion (Fig. 6).
• Version with creeper unit
- The presence of locking rings (1) on the drive
pinion and the gearbox output shaft (Fig. 7).
- The correct operation of the control mecha-
nism (fork, selector rail and coupler) in each
position.
Fig. 6
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Splitting - GBA10 gearbox / Centre housing
Fig. 7
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Splitting - GBA10 gearbox / Centre housing
Final operations
Remarks
Final operations are quite simple, and should therefore
be carried out in the reverse order to preliminary oper-
ations. However, it will be necessary during reas-
sembly to carry out the tightening torques,
adjustments and tests described below.
Tightening torques
- Front cab attachment (see chapter 12).
- 4WD cover screw: 85-120 Nm (mating facing previ-
ously smeared with Loctite 510 or equivalent).
- Rear wheels screws or nuts (see chapter 6).
Topping-up
- of transmission oil in the housings (check on trans-
parent tube located to the left of the PTO housing).
- of coolant (radiator – expansion tank).
Adjustments
- Creeper cables (if fitted),
- Gear cables on the selector cover,
- Chassis reinforcements (if fitted, see chapter 2).
Return to operation
- of Park Lock mechanism (optional) (for engagement
position see manual intervention, chapter 9).
Tests
- Air conditioning mechanism (if fitted – see chapter
12)
- Suspended front axle (if fitted)
- Cab suspension (if fitted – see chapter 12),
- Reverse shuttle
- Gears 1 to 4
- Hare/Tortoise range
- Dynashift
- Creeper unit (if fitted)
- Park Lock mechanism (optional)
Checking tightness
- of mating faces,
- of hydraulic unions,
- control block bleed screw (suspended front axle).
¤ H
Splitting - GBA10 gearbox / Centre housing
Preliminary operations
39. Manually disengage the Park Lock mechanism
(optional) (see chapters 9 and 11).
40. Apply the parking brake.
41. Check that the suspended front axle is in lowered
position (if fitted).
42. Place the rear wheels in the wide track position.
43. Remove the footstep.
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Splitting - GBA10 gearbox / Centre housing
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Splitting - GBA10 gearbox / Centre housing
Fig. 10
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Splitting - GBA10 gearbox / Centre housing
Nuts
- M16 x 1.5
MA-02-05051A Fig. 11
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Splitting - GBA10 gearbox / Centre housing
Reassembly
64. Clean the mating surfaces of the gearbox and the
centre housing.
65. Check the presence of locating pins (4) on the
gearbox (Fig. 10).
Remark
The pins are “force” fitted.
66. Check that the studs (2) are in good condition (Fig.
10) and are correctly fitted to the centre housing.
67. Check the presence and correct positioning of the
PTO shaft in the gearbox.
68. Smear the spring (1) with miscible grease and fit it
on the shaft collar (2) (Fig. 12).
69. Smear the mating face of the centre housing with
Loctite 5206 or its equivalent (Fig. 10).
70. Screw two diametrically opposed guide studs into Fig. 12
the centre housing.
71. Check:
• Version with no creeper unit
- The presence of the locking ring (1) on the
drive pinion (Fig. 13).
- The correct positioning of the sleeve (2) on the
drive pinion (Fig. 13)
• Version with creeper unit
- The presence of locking rings (1) on the drive
pinion and the gearbox output shaft (Fig. 14).
- The correct operation of the control mecha-
nism (fork, selector rail and coupler) in each
position.
72. Couple the centre housing to the gearbox.
Reminder
If there is resistance when moving the elements
(gearbox, centre housing) together, do not force
them, and find the cause of the problem.
Fig. 13
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Splitting - GBA10 gearbox / Centre housing
Fig. 14
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Splitting - GBA10 gearbox / Centre housing
Tightening torques
- Rear cab attachment (see chapter 12).
- 4WD cover screw: 85-120 Nm (mating facing previ-
ously smeared with Loctite 510 or equivalent).
- Rear wheels screws or nuts (see chapter 6).
Topping-up
- of transmission oil in the housings (check on trans-
parent tube located to the left of the PTO housing).
Adjustments
- Creeper cables (if fitted).
- Gear cables on the selector cover.
- Chassis reinforcements (if fitted, see chapter 2).
- 540 - 1000 rpm PTO cable.
- 750 rpm PTO cable.
- Auto-hitch control cables (if fitted).
- Auxiliary spool valve cables (depending on version).
Return to operation
- of Park Lock mechanism (optional) (for engagement
position see manual intervention, chapter 9).
- Bleeding of main brakes and trailer brake, depending
on option (see chapter 9).
Tests
- Suspended front axle (if fitted)
- Cab suspension (if fitted, see chapter 12)
- Reverse shuttle
- Gears 1 to 4
- Hare/Tortoise range
- Dynashift
- Creeper unit (if fitted).
- Park Lock mechanism (optional).
- Linkage
- Auxiliary spool valves
- Power take-off (all versions)
- Auto-hitch (if fitted)
Checking tightness
- of mating faces
¤ H
GBA25/GPA20 separation
CONTENTS
A . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
B . Disassembly and reassembly with the cab fixed to the centre housing . . . . . . . . . 4
¤ H
GBA25/GPA20 separation
¤ H
GBA25/GPA20 separation
A . General
There are two procedures for disassembling the
gearbox and the centre housing, depending on the
type of operation to be carried out on the tractor.
¤ H
GBA25/GPA20 separation
NOTE:
On tractors fitted with creeper gears (Fig. 2):
- Remove screw (1)
- Pull the pin (2) outwards to free the "D" finger of the
fork.
¤ H
GBA25/GPA20 separation
¤ H
GBA25/GPA20 separation
1 1
1 1
MA-02-03013A
Fig. 4
¤ H
GBA25/GPA20 separation
Disassembly
29. Remove each screw (1) fixing the gearbox to the
centre housing (Fig. 4) and marking its position.
Screw dimensions
• M14 x 45 mm screw
• M14 x 60 mm screw
• M14 x 70 mm screw
MA-02-03006A Fig. 5
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