AP-24

JUN. 2004

AP-24

ELECTRONIC KEYBOARD

Downloaded from www.Manualslib.com manuals search engine

 CONTENTS

Specifications ---------------------------------------------------------------------------------------------- 1
Block Diagram --------------------------------------------------------------------------------------------- 2
Circuit Description --------------------------------------------------------------------------------------- 3
Printed Circuit Board ------------------------------------------------------------------------------------ 4
Disassembly ------------------------------------------------------------------------------------------------ 6
Diagnostic Program ------------------------------------------------------------------------------------ 15
Schematic Diagrams ----------------------------------------------------------------------------------- 17
Exploded View ------------------------------------------------------------------------------------------- 26
Parts List --------------------------------------------------------------------------------------------------- 28

Downloaded from www.Manualslib.com manuals search engine

 SPECIFICATIONS

GENERAL
Keyboard: 88 piano keys (with touch response)
Polyphony: 32 notes, maximum
Tones: 10 tones (including two low-range tones for split), with layer and split
Digital Effects: Reverb (4 types), Chorus (4 types)
Demo Tunes: • Number of Tunes: 8
• Playback: Repeat (all tunes)
User Songs: • Number of Songs: Up to 10 download songs
• Capacity: Approximately 7600 notes (45 kilobytes)
Memory: • Operations: Real-time recording, playback
• Capacity: Approximately 5,200 notes (2 tracks)
• Memory Backup: Built-in lithium battery (Battery Life: 5 years)
Pedals: Damper, Soft/Sostenuto (Selectable)
Other Functions: • Metronome: Beat (6 types), Tempo ( = 30 to 255)
• Touch Select: 3 types, off
• Transpose: 1 octave (F# to C to F)
• Tuning: A4 = 440Hz ±50 cents (adjustable)
MIDI: 16 multi-timbre receive
Input/Output: • Headphones: Stereo standard jacks × 2
• MIDI (OUT) (IN)
Speakers: ø12cm × 2 (Output: 20 W + 20 W)
Power Supply: AP-24: 120V
AP-24V: 220-240V
Power Consumption: AP-24: 55W
AP-24V: 58W
Dimensions: • Digital Piano (without stand): 137.2 u 42.3 u 20.5 cm (54 1/16 × 16 11/16 × 8 1/16 inch)
• Digital Piano: 138.5 × 43.2 × 81.0 cm (54 9/16 × 17 × 31 15/16 inch)
Weight: • Digital Piano (without stand): approximately 34.0 kg (75.0 lbs)
•Digital Piano: Approximately 44.0 kg (97.0 lbs)

—1—

Downloaded from www.Manualslib.com manuals search engine

 LED
Button/LED Controller
UPD65881GK-002-9ET
Button
IC601

TXDO RXDI
DAMP, SOFT, STENT
PEDAL
ROM(8MB) MA1~20
MR27V3202F 16NTNZ08
MPU

Downloaded from www.Manualslib.com manuals search engine

IC5 MD0~15 ML6763B-NNTC-116
RAM(128K×16 Static RAM) KC0~7
Keyboard
MA1~16 IC4
CY62126DV30LL55ZIT
IC6 MD0~15
FI0~10
SI0~10

MIDI BCK, SD0, LRCK

IN D/A Converter
MIN UPD63200GS

—2—
IC8
OUT
MOUT Filter
NJM2068M
IC11
BLOCK DIAGRAM

Main Volume R
RESET
Filter LINE IN
Filter NJM2068M L
RESET NJM2068M IC205
IC15, Q7 IC12
R
Filter LINE OUT
NJM2068M L
SP Mute SP IC204
VC Power AMP
Power Supply LA4636
VF IC203
IC202, Q205, D207 VD5(5V)
VA15(15V)

L R
HEADPHONE
 CIRCUIT DESCRIPTION
KEY MATRIX
Second contact First contact
FI
2 1 KC LSI (IC4)
ML6763B-NNTC-116
SI

KC0 KC1 KC2 KC3 KC4 KC5 KC6 KC7

FI0 A01 A0#1 B01 C11 C1#1 D11 D1#1 E11
SI0 A02 A0#2 B02 C12 C1#2 D12 D1#2 E12
FI1 F11 F1#1 G11 G1#1 A11 A1#1 B11 C21
SI1 F12 F1#2 G12 G1#2 A12 A1#2 B12 C22
FI2 C2#1 D21 D2#1 E21 F21 F2#1 G21 G2#1
SI2 C2#2 D22 D2#2 E22 F22 F2#2 G22 G2#2
FI3 A21 A2#1 B21 C31 C3#1 D31 D3#1 E31
SI3 A22 A2#2 B22 C32 C3#2 D32 D3#2 E32
FI4 F31 F3#1 G31 G3#1 A31 A3#1 B31 C41
SI4 F32 F3#2 G32 G3#2 A32 A3#2 B32 C42
FI5 C4#1 D41 D4#1 E41 F41 F4#1 G41 G4#1
SI5 C4#2 D42 D4#2 E42 F42 F4#2 G42 G4#2
FI6 A41 A4#1 B41 C51 C5#1 D51 D5#1 E51
SI6 A42 A4#2 B42 C52 C5#2 D52 D5#2 E52
FI7 F51 F5#1 G51 G5#1 A51 A5#1 B51 C61
SI7 F52 F5#2 G52 G5#2 A52 A5#2 B52 C62
FI8 C6#1 D61 D6#1 E61 F61 F6#1 G61 G6#1
SI8 C6#2 D62 D6#2 E62 F62 F6#2 G62 G6#2
FI9 A61 A6#1 B61 C71 C7#1 D71 D7#1 E71
SI9 A62 A6#2 B62 C72 C7#2 D72 D7#2 E72
FI10 F71 F7#1 G71 G7#1 A71 A7#1 B71 C81
SI10 F72 F7#2 G72 G7#2 A72 A7#2 B72 C82

NOMENCLATURE OF KEYS
A#0 C#1 D#1 F#1 G#1 A#1 C#2 D#2 F#2 G#2 A#2 C#3 D#3 F#3G#3 A#3 C#4D#4 F#4G#4A#4 C#5D#5 F#5G#5A#5 C#6 D#6 F#6 G#6 A#6 C#7 D#7 F#7G#7A#7

A0 B0 C1 D1 E1 F1 G1 A1 B1 C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5 C6 D6 E6 F6 G6 A6 B6 C7 D7 E7 F7 G7 A7 B7 C8

BUTTON MATRIX
KI0 KI1
KC0 CONTROL —
KC1 SPLIT METRONOME
KC2 START/STOP RECORD

—3—

Downloaded from www.Manualslib.com manuals search engine

 PRINTED CIRCUIT BOARD
MAIN PCB M420-MAA1

Top view

Bottom view

—4—

Downloaded from www.Manualslib.com manuals search engine

 SUB PCB M420-PSA1

Top view

CONSOLE PCB M420-PSA3 POWER SUPPLY PCB M420-ACA1 JACK PCB M420-PSA2

LED PCB M420-PSA4

Bottom view

—5—

Downloaded from www.Manualslib.com manuals search engine

 DISASSEMBLY

■ To remove the piano from the stand

1. Remove the pedal plug from the pedal connector 2. Remove two butterfly bolts.
on the bottom of the piano, and then remove the Slide the piano toward the rear side, and then
pedal cord from the clip. remove it from the brackets.

Clip

Pedal plug

Butterfly bolt Rear side

A screw

Front side
Bracket

■ To remove the pedal from the stand

1. Remove the two B screws and six C screws. 2. Remove four screws.

B screws

C screws

—6—

Downloaded from www.Manualslib.com manuals search engine

 ■ To remove the top board
1. Remove eight screws. 2. Slide the top board toward the front side. Next,
lift the top board and remove it from the piano.

■ To remove the keyboard cover

1. Close the keyboard cover. 3. Lift the gear part upward(1), and then slide the
2. Remove one screw and the bracket. keyboard cover toward the rear side (2) to
remove it.

—7—

Downloaded from www.Manualslib.com manuals search engine

 ■ To remove the keyboard
1. Remove the two A screws on the front side and the panel.
2. Remove the three C screws on the back side. Next, remove the eight B screws on the front side and remove
the bracket.

Front side

Back side

A screw B screws C screws

—8—

Downloaded from www.Manualslib.com manuals search engine

 3. Remove 19 screws on the back side. Next, remove three screws and one FPC on the front side, and then
remove the key ASSY.

Back side

Front side

—9—

Downloaded from www.Manualslib.com manuals search engine

 ■ To remove the key PCB
1. Remove two screws and the bracket.

2. Remove the cushion (1), pull the hammer (2), 3. Insert the edge of the tweezers as shown in part
and then remove the key from the hammer (3). a of the below figure to remove the key.

1
a

4. Remove eight rubber keys.

5. Remove 32 screws and the key PCB.
*Precautions when assembling the rubber keys
1 The length of this only one rubber key is different. 2The numbers of pins on the upper and lower sides
are different. 3 Insert the pins and fix them tightly.

Seven Pins Four Pins

2 2
Eight Pins Three Pins

— 10 —

Downloaded from www.Manualslib.com manuals search engine

 ■ To remove the PCB

1 1S
5SL 3 4 2
5CL 5CR 5SR

1. To remove the M420-MAA1 PCB

Remove six screws and two connectors.

2. To remove the M420-PSA1 PCB 3. To remove the M420-ACA1U PCB

Remove eight screws, five connectors, and five lead wires. Remove four lead wires, one
connector, and four clips.

— 11 —

Downloaded from www.Manualslib.com manuals search engine

 4. To remove the transformer
Remove four screws and seven lead wires.

5. To remove the speaker

Remove eight screws and two connectors.

SL SR

CL CR

— 12 —

Downloaded from www.Manualslib.com manuals search engine

 ■ To remove the M420-PSA4 PCB
1. Remove six screws and the front board.

2. Remove two screws and the PSA4 PCB.

■ To remove the M420-PSA2 PCB and the M420-PSA3 PCB

1. Remove three screws. 2. Remove two screws and the switch.

— 13 —

Downloaded from www.Manualslib.com manuals search engine

 3. Remove two screws and the bracket.

4. Remove two nuts and the M420-PSA2 PCB.

5. Remove one screw and one volume knob, and then remove the M420-PSA3 PCB.

— 14 —

Downloaded from www.Manualslib.com manuals search engine

 DIAGNOSTIC PROGRAM
■ Initial Setup
1. Connect an AC adaptor.
2. Connect a Pedal.
3. “Main” volume: MAX.
NOTE: If there is no pedal cable, pedal check can be skipped.

■ How to start diagnostic program

1. Press the “POWER” button while pressing the “METRONOME” buttons.
2. Release the “POWER” button first while still pressing the “METRONOME” buttons.
All the LEDs light and the test mode boots.

■ Diagnostic program
1. Automatic Test
1 RAM CHECK
* When an error is found in RAM, “USER_SONG” LED lights.
2 ROM CHECK
* When an error is found in ROM, “SPLIT” LED lights.
* The confirmation chord of C4, E4 and G4 sounds.
3 LED CHECK
The LED continues to light in the order of USER_SONG 씮 PART(L) 씮 PART(R) 씮 SPLIT.

2. BUTTON check
1 Press “CONTROL” button.
* The confirmation chord of C4, E4 and G4 sounds.
2 Press the buttons in the following order.
(1) “METRONOME” Button
* The confirmation tone of C6 sounds.
(2) “RECORD” Button
* The confirmation tone of C6 sounds.
(3) “START/STOP” Button
* The confirmation tone of C6 sounds.
(4) “SPLIT” Button
* The confirmation tone of C6 sounds.
(5) “CONTROL” Button
* The confirmation chord of C4, E4 and G4 sounds.

3. Pedal check (If there is no Pedal, this check can be skipped)

1 Press “CONTROL” button.
*The confirmation chord of C4, E4 and G4 sounds.
2 Press the “DAMPER” pedal.
* The confirmation tone of C4 sounds and “PART(R)” LED lights.
3 Press the “SOFT” pedal.
* The confirmation tone of C4 sounds and “PART(L)” LED lights.

— 15 —

Downloaded from www.Manualslib.com manuals search engine

 4. Headphone check
1 Press “CONTROL” button.
* The confirmation chord of C4, E4 and G4 sounds.
2 Connect the headphone to the jack.
* “PART(R)” LED lights.
3 Remove the headphone from the jack.
* “PART(L)” LED lights.
4 Connect the tuning meter to the jack.
* “PART(R)” LED lights.
5 Press A4 key.
* Make sure that the tuning meter is set at 440 ± 2 cents.
6 Remove the tuning meter from the jack.
* “PART(L)” LED lights.

5. MIDI IN/OUT check (If there is no MIDI cable, this check can be skipped)
1 Connect MIDI IN and MIDI OUT terminals with a MIDI cable.
2 Press “CONTROL” button.
* The confirmation chord of C4, E4 and G4 sounds.
* “PART(L)” LED lights.
3 Press “A4 KEY” button.
* The confirmation chord of C4, E4 and G4 sounds.

6. ROM version check

Version: 1.20
* LED should be in the following state.
USER_SONG LED: Turn on
PART(L) LED: Turn off
PART(R) LED: Turn off
SPLIT LED: Turn off

7. The diagnostic program ends.

— 16 —

Downloaded from www.Manualslib.com manuals search engine

 SCHEMATIC DIAGRAMS
MAIN PCB M420-MAA1

— 17 —

Downloaded from www.Manualslib.com manuals search engine

 SUB PCB M420-PSA1

— 18 —

Downloaded from www.Manualslib.com manuals search engine

 JACK PCB M420-PSA2

— 19 —

Downloaded from www.Manualslib.com manuals search engine

 CONSOLE PCB M420-PSA3

— 20 —

Downloaded from www.Manualslib.com manuals search engine

 LED PCB M420-PSA4

— 21 —

Downloaded from www.Manualslib.com manuals search engine

 POWER SUPPLY PCB M420-ACA1

— 22 —

Downloaded from www.Manualslib.com manuals search engine

 Keyboard PCB MPCK-KYA1

— 23 —

Downloaded from www.Manualslib.com manuals search engine

 Keyboard PCB MPCK-KYB2

— 24 —

Downloaded from www.Manualslib.com manuals search engine

 Keyboard PCB MPCK-KYA3

— 25 —

Downloaded from www.Manualslib.com manuals search engine

 EXPLODED VIEW
7 6

41

1
8
2 20

9 9-1

10

18
14 17 11

15 12
4 3
37
16
13 38
11 36

12
21
40
39

27
25 23 24
32 22
28 26
19
29 33
5 30 34

31 35

— 26 —

Downloaded from www.Manualslib.com manuals search engine

 46

43
42

47
x4

x6

x1

x2

48 x2

44 45 44 45 x2

x2

x2
49
50

Connecting the Pedal

Clip

Pedal plug

— 27 —

Downloaded from www.Manualslib.com manuals search engine

 PARTS LIST

AP-24

Notes: This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded
view.
Contact our spare parts department if you need these
parts for refurbish.

1. Prices and specifications are subject to change with-

out prior notice.

2. As for spare parts order and supply, refer to the

"GUIDEBOOK for Spare parts Supply", published
seperately.

3. The numbers in item column correspond to the same

numbers in drawing.

— 28 —

Downloaded from www.Manualslib.com manuals search engine

 Price
N Item Parts code Parts name Specification QTY Code R Remarks
MAIN PCB
N 1 1016 4281 PCB ASSY/MAIN TK-RJM503852*001 1 DW A
BT1 1005 2229 BATTERY CR2032/1HF1 1 AG C
CN3 3501 7259 CONNECTOR 30FMZ-BT 1 AF C
CN1 3501 3465 CONNECTOR B11B-PH-K-S 1 AC C
CN5 3500 5847 CONNECTOR B12B-PH-K-S 1 AB C
IC9 6932 0063 IC R1151N001C-TR 1 AN C
IC7 1012 3003 IC TC74VHCT08AFT(EL) 1 AC C
IC1 1004 0865 IC TC7SH04FU(TE85L) 1 AA C
IC10,11 1004 0647 IC TC7SH08FU(TE85L) 2 AA C
IC2 6930 9994 IC TC7SH32FU(TE85L) 1 AB C
IC3 1011 6307 IC TC7SZ126FU(TE85L) 1 AB C
IC8 2105 6665 IC UPD63200GS-E1 1 AX C
N IC6 1015 8046 MEMORY CY62126DV30LL55ZIT 1 AV C
N IC5 1016 4081 MEMORY MR27V3202F16NTNZ08 1 BF C
Q6 2259 2764 TRANSISTOR 2SB1188T100Q 1 AB C
Q7 2253 0715 TRANSISTOR 2SD1664T100Q 1 AA C
Q5 1011 6461 TRANSISTOR KTC4075GR-RTK 1 AA C

PSA1 PCB
N 2 1016 4287 PCB ASSY/PSA1J TK-RJM503835*001 1 DB B 120V
N 2 1016 4288 PCB ASSYPSA1E TK-RJM503886*001 1 DB B 230V
Q1,2,3,4 1007 9927 TRANSISTOR KTC3199GR-AT 4 AA C
CN9 3501 7371 CONNECTOR B6B-EH 1 AA C
CN19 1008 1222 CONNECTOR HDC-052S-02 1 AF C
FU1 1005 2231 FUSE 51MS010L 1 AC A 120V
FU1 1005 4029 FUSE 50T010H 1 AC A 230V
FU2,3 1005 2230 FUSE 51MS040L 2 AC A 120V
FU2,3 1005 4030 FUSE 50T040H 2 AC A 230V
IC1 1004 3418 IC LM4765T 1 BC C
IC4,5 2121 0072 IC NJM2068DD 2 AD C
IC2 2114 5796 IC NJM78M05FA 1 AE C
IC3 2114 5794 IC NJM78M15FA 1 AE C

PS2A,3A PCB
N 3 1016 4306 PCB ASSY/PSA2 TK-RJM503837*001 1 CE C
N 4 1016 4308 PCB ASSY/PSA3 TK-RJM503839*001 1 BV B
N D2,3,4 1016 4051 LED KM2520SRC36-FPB 3 AB X
VR1 6930 8726 VARIABLE R RK09K12C0D0W 1 AI X
D1 1013 5479 LED LT2P71-81-M1-S01 1 AA X
SW1,2,3,4,5 1004 7536 SWITCH SKQNAED010 5 AA X

MAIN CASE UNIT

N 5 1016 4276 CASE ASSY/MAIN TK-RJM503766*001 1 EC C
N 6 1016 4274 COVER ASSY/KEY TK-RJM503765*001 1 CZ C
N 7 1016 4275 BOARD ASSY/TOP TK-RJM503763*001 1 CX C
N 8 1016 4284 PCB ASSY/ACA1U TK-RJM503880*001 1 BA B 120V
FU1 1004 7399 FUSE 51MS032L 1 AC A 120V
N 8 1016 4286 PCB ASSY/ACA1E TK-RJM503882*001 1 AZ B 230V
FU1 1004 7508 FUSE 50T025H 1 AC A 230V
N 9 1016 4278 CORD ASSY/AC TK-RJM503864*002 1 AM C 120V
9 1004 5707 CORD SET BC2NC-M001A 1 BD C For UK
9 1010 0792 CORD SET INQ.1258(1) 1 AP C For Korea
9 1004 5706 CORD SET EC2NC-M001A 1 AM C For Euro
N 9-1 1016 4279 INLET ASSY/AC TK-RJM503865*001 1 AH C 230V
10 1005 4031 TRANSFORMER TE-427-1M1 1 CW C 120V
10 1005 4032 TRANSFORMER TE-427-2M1 1 CW C 230V
11 1005 2227 SPEAKER S12J99A 2 CD C

- 29 -
Downloaded from www.Manualslib.com manuals search engine
 Price
N Item Parts code Parts name Specification QTY Code R Remarks
12 1005 2226 SPEAKER NET M441205-001 2 AC X
13 1005 2365 SIDE BLOCK/R M141157-001 1 AD X
N 14 1016 3747 SIDE BLOCK/L M141156-002V01 1 AD X
N 15 1016 4307 SW ASSY/POWER TK-RJM503866*001 1 AR C
N 16 1016 4451 RUBBER/KEY RJM503784-001V01 1 AF C
17 1005 2232 KNOB/RTR M341402-001 1 AE C
18 6924 5260 BUTTON/POWER M340318-001 1 AA C
N 19 1016 4303 BOARD ASSY/FRONT TK-RJM503767*001 1 CI C

Keyboard UNIT
N 20 1016 4291 KEY ASSY TK-RJM504178*001 1 EH A
N 21 1016 4305 CHASSIS ASSY TK-RJM504180*001 1 DK C
22 1013 5317 BLACK KEY RJM502797-001V01 36 AC C
23 1013 5426 WHITE KEY/CEGB RJM502862-001V01 7 AT C 4pcs-1set
24 1013 5427 WHITE KEY/DFA RJM502863-001V01 7 AQ C 3pcs-1set
25 1013 5428 WHITE KEY/B RJM502794-001V01 1 AG C
26 1013 5429 WHITE KEY/SA RJM502795-001V01 1 AJ C
27 1013 5430 WHITE KEY/SC RJM502796-001V01 1 AJ C
28 1013 5435 HAMMER ASSY/W1 TK-RJM503155*001 13 AL C
29 1013 5436 HAMMER ASSY/W2 TK-RJM503216*001 13 AL C
30 1013 5437 HAMMER ASSY/W3 TK-RJM503217*001 13 AL C
31 1013 5438 HAMMER ASSY/W4 TK-RJM503218*001 13 AL C
32 1013 5439 HAMMER ASSY/B1 TK-RJM503219*001 9 AK C
33 1013 5440 HAMMER ASSY/B2 TK-RJM503220*001 9 AK C
34 1013 5442 HAMMER ASSY/B3 TK-RJM503221*001 9 AK C
35 1013 5443 HAMMER ASSY/B4 TK-RJM503222*001 9 AK C
36 3719 5442 CABLE N30315B1B05-UL2896 1 AO C
37 1013 3656 KEY RUBBER RJM502920-001V01 7 AK C
38 1013 3635 KEY RUBBER RJM502921-001V01 1 AG C
39 1013 3488 PCB ASSY/KYA TK-RJM503365*001 1 BI C 2pcs-1set
40 1013 3482 PCB ASSY/KYB TK-RJM503366*001 1 BC C

PANEL ASSY
N 41 1016 4289 PANEL ASSY TK-RJM503770*001 1 BV C

STAND
N 42 1016 4309 SCREW SET TK-RJM503810*001 1 AN B
N 43 1016 0961 STAND BOARD/BACK RJM503742-001V01 1 BN C
N 44 1016 4310 FOOT ASSY TK-RJM503823*001 2 BA C
N 45 1016 0973 FOOT /B RJM503826-001V01 2 AA C
N 46 1016 0963 STAND BOARD/R RJM503744-001V01 1 BS C
N 47 1016 0962 STAND BOARD/L RJM503743-001V01 1 BS C
N 48 1016 4311 BOARD ASSY/PEDAL TK-RJM503776*001 1 CH C
N 49 1016 4313 PEDAL ASSY TK-RJM503901*001 1 BV C
N 50 1016 4048 CABLE SMR-3P-155-M420 1 AI B

ACCESSORY
- 1005 4066 STAND ASSY/MUSIC TK-M241576*2(M427) 1 CV C For US
- 1005 2234 STAND ASSY/MUSIC TK-M241576*1(M427) 1 CH C Except US

Notes: N- New parts

Q-Quantity used per unit

- 30 -
Downloaded from www.Manualslib.com manuals search engine
 CASIO TECHNO CO.,LTD.
Overseas Service Division

6-2, Hon-machi 1-Chome

Shibuya-ku, Tokyo 151-8543, Japan

Downloaded from www.Manualslib.com manuals search engine