MODULE 1 11.

A machine tool used to machine flat or plane surfaces with a single

point cutting tool.
1. Heating the above the transformation ranges, usually 1300⁰ to a. Tool grinder
1350⁰ and cooling slowly to soften the metal and increase in b. Shaper
machining. c. Planer
a. Annealing d. Power saw
b. Hardening
c. Normalizing 12. A machine tool used for production of flat surfaces on pieces too
d. Tempering large or too heavy hole in a sharper:
a. Tool grinder
2. Heating above the transformation temperature and quenching b. Shaper
usually in oil, for the purpose of increasing the hardness: c. Planer
a. Annealing d. Power saw
b. Hardening
c. Normalizing 13. A machine tool used to finish internal or external surfaces, such as
d. Tempering holes or keyways by the use of a cutter called a branch, which has a
series of cutting tool edges or teeth.
3. Reheating to a temperature below the transformation range, a. Drilling machine
followed by any desired rate of cooling to obtain the desired properties b. Boring machine
of the metal. c. Milling machine
a. Annealing d. Broaching machine
b. Hardening
c. Tempering 14. An alloy of copper and tin.
d. Stress relieving a. Brass
b. Bronze
4. Heating to a subcritical temperature about 1,100⁰F to 1,300⁰F and c. Iron
holding at that temperature for suitable time for the purpose of d. Tin
reducing internal residual stresses.
a. Annealing 15. An alloy of copper and zinc.
b. Hardening a. Brass
c. Tempering b. Bronze
d. Stress relieving c. Iron
d. Tin
5. Heating to some 100⁰F above the transformation range with
subsequent cooling to below that range in still air at room temperature 16. The process of forming metal parts by the use of dies after the
to produce uniform structure of the metal. metal is heated to its plastic range.
a. Annealing a. Rolling
b. Hardening b. Forging
c. Normalizing c. Turning
d. Tempering d. Casting

6. A machine tool used for producing holes in metal by the use of a 17. The process of forming a metal parts by the use of a powerful
cutting tool called drill. pressure from a hammer or press to obtain the desired shape, after the
a. Drilling machine metal has been heated to its plastic range.
b. Bring machine a. Rolling
c. Milling machine b. Forging
d. Broaching machine c. Turning
d. Casting
7. A machine tool used to from metal parts by removing metal from a
workpiece by the use of a revolving cutter with many teeth each tooth 18. A manganese steel containing approximately 0.20% carbon.
having a cutting edge which removes its share of the stock. a. SAE 1320
a. Drilling machine b. SAE 1230
b. Boring machine c. SAE 2340
c. Milling machine d. SAE 4230
d. Broaching machine
19. A machine tool in which metal is removed by means of a revolving
8. A machine tool used to sharpen or shape tools by using an abrasive with many teeth, each tooth having a cutting edge which remove its
wheel. share of the stock.
a. Tool grinder a. Milling machine
b. Sharper b. Broaching machine
c. Planer c. Lathe machine
d. Power saw d. Boring machine

9. A machine tools used to enlarge a hole by means of an adjustable 20. A metal turning machine tool in which work the work while
cutting tool with only one cutting edge. revolving on horizontal axis, is acted upon by cutting tool which is
a. Drilling machine made to move slowly (fee) in a direction more or less parallel to the
b. Boring machine axis of the work (longitudinal feed).
c. Milling machine a. Milling machine
d. Broaching machine b. Broaching machine
c. Lathe machine
10. A machine tool used to cut metal parts of light, medium and large d. Boring machine
sections using a reciprocating hacksaw blade
a. Tool grinder 21. A machine tool used in the production of flat surfaces on pieces too
b. Sharper large or too heavy or, perhaps too awkward to hold in a sharper.
c. Planer a. Sharper
d. Power saw b. Planer
c. Tool grinder
d. Power saw
 d. circular pitch
22. It consists of shaping a piece by bringing it into contact with a
rotating abrasive wheel. 33. The distance from the center of one tooth of gear to the center of
a. Drilling the next consecutive tooth measured on the pitch.
b. Boring a. circular pitch
c. Grinding b. module
d. Broaching c. diametral pitch
d. pitch circle
23. A tool used in measuring diameter.
a. caliper 34. The portion of gear tooth that projects above or outside the pitch
b. nanometer circle.
c. tachometer a. top relief
d. pyrometer b. dedendum
c. addendum
24. Used to true and align machine tools, fixtures, and works, to test d. tooth space
and inspect size trueness of finished work, and to compare
measurements either heights or depths or many other, measurement. 35. The portion of the gear tooth space that is cut below the pitch circle
a. dial gauge and is equal to the addendum plus the clearance.
b. dial indicator a. top root
c. tachometer b. dedendum
d. speedometer c. addendum
d. top land
25. The ability of metal to be deformed considerably without rupture.
a. docility 36. When meshed with a gear, it is used to change rotary motion to
b. plasticity reciprocating motion.
c. malleability a. gear shaft
d. elasticity b. gear tooth
c. gear rack
26. The shop term used to include the marking or inscribing of center d. gear motor
points, circle, arcs, or straight lines upon metal surfaces, either curved
or flat, for the guidance of the worker. 37. A kind of gear used for heavy duty works where a large ratio of
a. shaping speed is required and are extensively used in speed reducers.
b. hobbling a. bevel gears
c. laying out b. worm gears
d. shaping d. helical gears
27. An operation of sizing and finishing a hole by means of cutting tool d. spiral gears
having several cutting edges.
a. notching 38. A kind of gears used to transmit motion from one shaft to another
b. piercing shaft at an angle to the first.
c. turning a. bevel gears
d. reaming b. worm gears
c. helical gears
28. The operation of making a cone-shaped enlargement of the end of d. spiral gears
a hole, as for recess for a flat head screw.
a. countersinking 39. The uniform heating of steel above the usual hardening
b. knurling temperatures, followed by cooling freely in air.
c. squaring a. annealing
d. perforating b. normalizing
c. hardening
29. The operation of enlarging a hole of means of an adjustable cutting d. tempering
tool with only one cutting edge.
a. drilling 40. The operation of cooling a heated of work rapidly by dipping it in
b. broaching water, brine or oil.
c. milling a. quenching
d. boring b. tempering
c. normalizing
30. An imaginary circle passing through the points of which the teeth of d. annealing
the meshing gears contact each other.
a. pitch circle 41. A method used in softening a piece of metal that is too hard to
b. addendum circle machine and is done by heating steel slowly above the usual
c. addendum circle hardening temperature, keeping it at the heat for ½ to 2 hours, then
d. base circle cooling slowly, preferably in a finance.
a. broaching
31. A type of bolt intended for use in bolting wooden parts together or b. quenching
wood to mental. It has a short portion of shank just underneath a round c. normalizing
head, which is designed to keep the bolt from turning in the wood when d. annealing
the nut is tightened.
a. u-bolt 42. The total permissible variation in the size of a dimension; the
b. carriage bolt difference between the limits of size.
c. eye bolt
d. stud bolt a. allowance
b. tolerance
c. variance
32. The number of teeth per inch of pitch diameter and which gives
d. interface
some indications of size of the gear teeth.
a. module
43. The operation of machine the end of a work piece to make the end
b. pitch circle
square with axis.
c. diametral pitch
a. squaring a. collet chuck
b. buffing b. magnetic chuck
c. lapping c. for jaw chuck
d. honing d. universal chuck

44. The clearance between the tooth profiles of a gear tooth. 55. The process of checking or producing checkers on the surface of a
a. toothspace piece by rolling checkered depression into the surface.
b. backlash a. knurling
c. flank b. hemming
d. width c. breading
d. embossing
45. A mechanism which usually do the indexing in a machine tool.
a. slotter 56. It fits into the main spindle of a lathe and is so called because it as
b. chuck act a bearing surface on which the work rests. It revolves with the
c. diving head work. When compared with hardness of the dead center in the
d. indexer tailstock, it is usually soft, and is so made since it does no work.
a. ram center
46. A material that can wear away a substance softer that itself. b. spindle center
a. phenol c. live center
b. abrasive d. bearing center
c. tungsten 57. A gripping device with two or more adjustable jaws set radially.
d. chromium a. chuck
b. carriage
47. A cylindrical bar of steel with threads formed around it and grooves c. tailstock
or flutes running lengthwise in it, intersecting with the threads to form d. fan
cutting edges. It is used to cut internal threads.
a. groove 58. Steel balls for ball bearing are manufactured by:
b. lap a. turning
c. tap b. rolling
d. flute c. casting
d. cold heading
48. A set of gages consisting of thin strips of metal of various
thicknesses mounted in a steel case or holder and is widely used for 59. Addendum of cycloidal gear tooth is:
measuring and checking clearances. a. cycloid
a. feeler gage b. epicycloids
b. depth gage c. straight rack
c. line center gage d. in volute
d. lay-out gage
60. In a lathe, it comprises the main spindle, the necessary mechanism
49. A machine tool which is very similar to a shaper except that the
for obtaining the various spindle speed and also certain gears which
ram reciprocates vertically rather than horizontally.
are used to operate the quick change gear mechanism.
a. lathe
a. headstock
b. grinder
b. carriage
c. planer
c. tailstock
d. slotter
d. fan
50. A machine tool used principally to machine flat or plane surfaces
61. The process of heating a piece of steel to a temperature within or
with single-point cutting tool.
above critical rage and cooling rapidly.
a. grinder
a. normalizing
b. shaper
b. hardening
c. planer
c. annealing
d. turret lathe
d. tempering
51. A kind of bolt which has no head an instead has threads on both
62. Welding operation in which a non-ferrous filler metal melts at a
ends.
temperature below that of the metal joined but is heated above 450c
a. Stud bolts
a. gas welding
b. acme threaded bolts
b. spot welding
c. square threaded bolts
c. brazing
d. hex bolts
d. steam welding
52. A kind of chuck which has reversible jaws which could b adjusted
63. Uniting two pieces of metal by means of different metal which is
separately.
applied between the two in molten state.
a. collet chuck
a. carling
b. independent chuck
b. welding
c. four jaw chuck
c. soldering
d. two jaw chuck
d. brazing

53. A tool which when pressed into a finished hole in a piece of work 64. Fusion process in which the metal is heated into a state of fusion
provides centers on which the piece may be turned or otherwise permitting it to flow together into solid joint.
machined. a. electric arc welding
a. mash b. gas welding
b. butt c. spot welding
c. mandrel d. projection welding
d. wobble
65. Joining metal by means of high current at low voltage. During the
54. A kind of chuck which should not be used where extreme accuracy passage of current, pressure by the electrodes produces a forge weld.
is required. a. spot welding
b. resistance welding
c. steam welding 78. It is used to produce a verily of surfing by using a circular-type
d. gas welding cutter with a multiple teeth.
66. A device for accurately measurement diameters. a. grinding machine
a. radiometer b. shaper
b. profilometer c. drilling machine
c. spectrometer d. milling machine
d. micrometer
79. It is used principally to machine flat or plane surfaces with a single
67. A group of thin steel strips for measuring clearance. point tool.
a. distortion gage a. drill
b. feeler gage b. shaper
c. line center gage c. planer
d. deflection gage d. tool grinder

68. A hand tool used to measure engine crank web deflection. 80. Cutting a hole by means of rotating tool or the work may revolve
a. distortion gage and to the tool remain fixed as the lathe.
b. feeler gage a. piercing
c. line center gage b. notching
d. deflection gage c. boring
d. perforating
69. A hand tool used to measure tension on bolts.
a. indexer 81. One of the following is not a tap used for cutting threads in holes.
b. torque wrench a. tapping tap
c. torsionmater b. plug tap
d. tensiometer c. taper tap
d. bottoming top
70. The permissible variation in the size of a dimension: the difference
between the limits of size. 82. An index or dividing head.
a. allowance a. a part of a drill press
b. variance c. not used to cut helixes
c. clearance d. always manually operated
d. tolerance
83. Galvanized iron is a term referring to iron coated with:
71. A gear with teeth on the outer cylindrical surface. a. tin
a. outer gear b. zinc
b. external gear c. magnesium
c. spiral gear d. aluminum
d. helical gear
84. The moment of inertia of a rectangle whose base is “b” and height
72. The diameter of a circle coinciding with the top of the teeth of an “h” about base is:
internal gear. a. bh3/12
a. pitch diameter b. bh/36
b. root diameter c. bh3/3
c. internal diameter d. bh2/4
d. central diameter
85. In usual spur gearing:
73. A circle coinciding with a tangent to the bottom of the spaces. a. the pitch circle and the base circle are the same
a. root circle b. working depth includes the clearance
b. pitch circle c. tooth outline are usually involute curves
c. addendum circle d. tooth outline are always cycloidal curves
d. dedendum circle
86. A stainless steel is obtained principally by the use of the following
74. The total depth of the tooth spaces, equal to addendum plus alloying element.
dedendum. a.chromium
a. full depth b. tungsten
b. working depth c. carbon
c. whole depth d. phenol
d. dedendum
87. One of the following is not a common term relating to the
75. The depth of tooth space below the pitch circle. classification of fits.
a. dedendum a. tunking
b. working depth b. snug
c. full depth c. medium force fit
d. tooth depth d. bound

76.The of gear teeth to each mm pitch diameter. 88. Herringbone gears are gears which:
a. diameter pitch a. do not operate on parallel shaft
b. module b. have a line of contact between the teeth
c. circular pitch c. consist of two left handed helical gears
d. English module d. tend to produce thrust on the shaft

77. A machine tool in which abrasive wheel is used as cutting tool to 89. Internal stresses existing in a welded connection:
obtain a very smooth finish. a. are not relieved when the weld is peened
a. drill b. are not relieved by heat treatment
b. grinder c. may be relieved when the weld is peened
c. planer d. are relieved by x-ray analysis
d. shaper
90. In general the design stress and factory of safety are related as
follows:

a. design stress = ultimate stress times factor of safety

b. design stress = ultimate stress divided by factor of safety MODULE 2
c. design stress = design stress divided by factor of safety
d. design stress = factor stress divided by design of safety 1. A machine tool in which an abrasive wheel is used as a cutting tool
to obtain a very smooth finish.
91. A group thin steel strips for measuring clearances. A. planer
a. depth gage B. shaper
b. feeler gage C. power saw
c. lay out gage D. grinder
d. clearance gage
2. It is used to produce a variety of surfaces by using a circular type
92. A hand tool used to measure tension on bolts. cutter with multiple teeth
a. indexer A. milling machine
b. torsionmeter B. broaching machine
c. torque wrench C. beading machine
d. tensiometer D. hemming machine

93. A material that can wear way a substances softer that itself. 3. A heavy rotating body which serves as reservoir for absorbing
a. abrasive anddisturbingkinetic energy.
b. corrosive A. shaft
c. tungsten B. governor
d. alloy C. flywheel
D. puncher
94. The material used in high speed processes.
a. high speed steel 4. A kind of gear used for heavy duty works where a large ratio of
b. chromium speed is required and are extensively used in speed reducers.
c. cast iron A. helical gear
d. carbon steel B. worm gear
C. bevel gear
95. An alloy of copper and zinc. D. spiral gear
a. chromium
b. bronze 5. A kind of gear used to transmit motion from one shaft to another
c. brass shaft at angle to the first.
d. aluminum A. helical gear
B. worm gear
96. An alloy of copper, tin and small amount of phosphorous. C. bevel gear
a. chromium D. spiral gear
b. bronze
c. brass 6. The minimum thickness of steel members exposed to weather and
d. aluminum accessible for painting is.
A. 6mm
B. 8mm
97. The process of working metals of the application of sudden blows
C. 4mm
or by steady pressure.
D. 10mm
a. welding
b. extrusion
7. The common deoxidizer and cleanser of steel, forming oxides and
c. forging
sulfates, which are carried off in the slag
d. swaging
A. manganese
B. carbon
98. A welding operation in which a non-ferrous filler metal melts at a
C. tungsten
temperature below that of the metal joined but is heated above 450 C°
D. sulfur
a. brazing
b. spot welding
8. A highly transparent and exceedingly hard crystalline stone of
c. gas welding
almost pure carbon.
d. projection welding
A. carbon
B. diamond
99. The operation of cooling a heated piece of work rapidly by dipping
C. bronze
it in water, brine or oil.
D. crystalline
a. tempering
b. annealing
9. A fine grained, salty silica rocks use for sharpening edge tools.
c. quenching
A. eutectoid
d. normalizing
B. austenite
C. oilstone
100. A machine tool used to machine flat surfaces.
D. pearlite
a. shaper
b. planer
10. An amorphous solid made by fusing silica with a basic oxide.
c. grinder
A. pearlite
d. lathe
B. rock
C. silicon
D. glass

11. A soft yellow metal, known since ancient times a precious metal
which all materials values are based.
A. solidus
B. bronze
C. gold C. graphite
D. austenite D. grease

12. The operation of cooling a heated piece of work rapidly by dropping 23. Flexible material used to seal pressurized fluids, normally under
it to water, brine or oil. dynamic conditions.
A. quenching A. packings
B. annealing B. teflon
C. squeezing C. seals
D. normalizing D. safety shield

13. A device used to prevent leakage of media. 24. A total resistance that a material offers to an applied load.
A. seal A. flexure
B. packings B. stress
C. teflon C. elasticity
D. graphite D. rigidity

14. A welding operation in which a non-ferrous filler metal melts as a 25. A property of material which relates the lateral strains to the
temperature below that of the metal joined but is heated above 450’C. longitudinal strain.
A. arc welding A. rigidity
B. brazing B. Elasticity
C. spot welding C. Poisson’s ratio
D. bult welding D. deflection

15. The process of working metals by the application of sudden blows 26. A kind of gear used for heavy duty works where a large ratio of
or by a steady pressure. speed is required and is extensively used in speed reducers.
A. trimming A. spiral gear
B. welding B. bevel gear
C. forging C. worm gear
D. lancing D. helical gear

16. The process of producing a variety of surfaces by using a circular 27.A kind of gear used to transmit motion from one shaft to another
type cutter with multiple teeth. shaft at an angle to the first
A. piercing A. spiral gear
B. cutting B. worm gear
C. embossing C. helical gear
D. milling D. bevel gear

17. The softening of metal by heat treatment and most commonly 28. Which of the following is not a classification of iron ore?
consists of heating the metal up to near molten state and then cooling A. hamadite
them very slowly B. magnetite
A. quenching C. sulfurite
B. tempering D. siderite
C. annealing
D. forming 29. Which of the following metals will respond to heat treatment?
A. cast iron
18. The maximum stress induced in a material when subjected to B. medium carbon steel
alternating or repeated loading without causing failure. C. wrought iron
A. elastic limit D. low carbon steel
B. proportional limit
C. rupture strength 30. Which of the following is a non-magnetic?
D. endurance limit A. cast iron
B. alloy steel
19. The total deformation measured in the direction of the line of C. cast steel
stress. D. manganese steel
A. axial deformation
B. elongation 31. The ability of metal to withstand loads without breaking down is:
C. strain A. stress
D. unit stress B. strength
C. strain
20. The maximum stress to which a material can be subjected without D. elasticity
a trace of any permanent set remaining upon a complete withdrawal of
the stress. 32. A machining operation whereby the tool reciprocates and the feed
A. ultimate limit is stationary is called:
B. proportional limit A. shaping
C. endurance limit B. reaming
D. elastic limit C. planning
D. turning
21. The total permissible variation in the size of a dimension: the
difference between the limits of the size. 33. Any material that retards the flow of electricity used to prevent
A. deformation passage or escape of electric current from conductors.
B. variance A. insulators
C. tolerance B. bricks
D. allowance C. ceramics
D. refractories
22. Fluid film desired between two surfaces having relative sliding
motion. 34. A metallic element and the only metal that is liquid at ordinary
A. lube oil temperature.
B. lubrication A. austinite
B. mercury
C. manganese
D. martensite
46.The process of working metals by the application of sudden blows
35.An alloy of copper and zinc. or by a steady pressure.
A. aluminum A. rolling
B. bronze B. forging
C. brass C. casting
D. nickel D. turning

36.Usually a copper-tin alloy is. 47. A welding operation in which a non-ferrous filler metal melts as a
A. aluminum temperature below that of the metal joined but is heated above 450°C.
B. nickel A. spot welding
C. brass B. gas welding
D. bronze C. brazing
D. arc welding
37.A tool with hardened points used for scribing circles or laying of
distances. 48. The operation of cooling a heated piece of work rapidly by dropping
A. trammel it to water, brine or oil.
B. caliper A. Quenching
C. divider B. tempering
D. micrometer C. Annealing
D. normalizing
38.Name of mechanism which a welding operator holds during gas
welding and at the end of which the gases are burned to perform the 49. A machine tool in which an abrasive wheel is used as a cutting tool
gas welding operations. to obtain a very smooth finish.
A. mash A. grinding machine
B. core B. broaching machine
C. wobble C. milling machine
D. torch D. boring machine

39.The maximum stress to which a material may be subjected before 50. A machine tool principally to machine flat or surfaces with a single
failure occurs. point cutting tool.
A. rupture stress A. shaper
B. yield stress B. planer
C. ultimate stress C. grinder
D. allowable stress D. broaching machine

40. The maximum stress induced in a material when subjected to 51. A tool used for measuring diameters.
alternate or repeated loading without causing failure. A. micrometer
A. yield point B. tachometer
B. ultimate point C. pyrometer
C. endurance limit D. caliper
D. proportional limit
52. The total permissible variation in the size of a dimension: the
41. Which of the following is not a classification of iron core? difference between the limits of the size.
A hematite A. tolerance
B. magnetite B. fits
C. sulfurite C. allowance
D. siderite D. clearance

42. Which of the following metals which will respond to heat treatment? 53. The maximum stress to which a material can be subjected without
A. cast iron a trace of any permanent set remaining upon a complete withdrawal of
B. wrought iron the stress.
C. medium iron A. ultimate stress
D. low carbon iron B. rupture stress
C. elastic limit
43. Materials usually ceramics employed where resistance to very high D. proportional limit
temperature is required as for furnace linings and melting spots.
A. refractories 54. Fluid film desired between two surfaces having relatives sliding
B. gaskets motion.
C. insulators A. lubrication
D. safety shield B. seal
C. packing
44. The softening of metal by heat treatment and most commonly D. safety shield
consist of heating the metal up to near molten state and then cooling
them very slowly. 55. A total deformation measured in the direction of the line of stress.
A. annealing A. stress
B. hardening B. strain
C. normalizing C. endurance limit
D. tempering D. Poisson’s ratio

45. The process of producing a variety of surfaces by using a circular 56. A kind of gear used for heavy duty woks where a large ratio of
type cutter with multiple teeth. speed is required and are extensively used in speed reducers.
A. milling A. worm gear
B. drilling B. spiral gear
C. broaching C. helical gear
D. boring D. bevel gear
 B. 16to 21kw
C. 7.5to 10kw
D. 22 to 30kw
57. A kind of gear used to transmit motion from one shaft to another 69.The motor power in kW of a punch press, 50.8mm hole diameter,
shaft at an angle to the first. 25.4mm thickness, for soft steels:
A. worm gear A. 15kw
B. spiral gear B. 21kw
C. helical gear C. 7.5kw
D. bevel gear D. 30kw

58. The area of the machine shop where metal is being melted to form 70. The range of motor power in KW of a cylinder grinding machine
a new shape is: 600 x 50 mm wheel size, 2400 to 4200 mm center distance is:
A. welding area A. 11 to 15kw
B. mass production area B. 16to 21kw
C. foundry area C. 7.5to 10kw
D. tool and die D. 22 to 30kw

59. A machine used in shaping metal by means of abrasive wheel or 71. The motor power in kW of a forming or bending machine 1600mm
removal of metals with an abrasive is called. width, 508 mm head movement is:
A. planer A. 7.5kw
B. power saw B. 11kw
C. shaper C. 15kw
D. grinding machine D. 22kw

60. The ability of material or metal to resist being crushed is: 72. The range of motor power in KW of an Engine lathe machine,
A. compressive strength average service 1000mm to 1300mm swing.
B. fatigue strength A. 11 to 15kw
C. torsional strength B. 7.5 to 10kw
D. bending strength C. 16 to 21kw
D. 22 to 30kw
61. A machining operation whereby the tool rotates while the feed is
stationary. 73. A machine which can flatten surfaces on a horizontal, vertical or
A. shaping angular plane.
B. milling A. shaper
C. turning B. planer
D. reaming C. power saw
D. tool grinder
62. A machining operation whereby the tool reciprocates and the feed
is stationary. 74. The ability of metal to withstand forces thus the following a number
A reaming twist.
B. planning A. shear strength
C. shaping B. bearing strength
D. turning C. endurance limit
D. deformation
63. Which of the following metals is easy to chisel?
A. carbon 75.A property of material which relates the lateral strain to the
B. manganese steel longitudinal strain.
C. phosphorus A. stress
D. sulfur B. modulus of elasticity
C. Poisson’s ratio
64. Ferrous metals contain relatively large amount of: D. deformation
A. carbon
B. manganese 76. A total resistance that a material offers to an applied load,
C. phosphorus A. friction force
D. sulfur B. stress
C. rigidity
65. Which of the following is not a strength property of metals? D. compressive force
A. tensile strength
B. rocking strength 77. A total deformation measured in: the direction of the line of stress.
C. fatigue strength A. strain
D. torsional strength B. elasticity
C. elongation
66. Which of the following is not a kind of mandrel? D. contraction
A. expansion mandrel
B. contraction mandrel 78.An alloy element copper-tin alloy.
C. taper mandrel A. aluminum
D. gang mandrel B. brass
C. bronze
67.Which of the following is not a part of lathe machine? D. chromium
A. tailstock
B. headstock 79. A metallic element of copper-tin alloy.
C. carriage A. aluminum
D. fan B. brass
C. bronze
68. The range of motor power in KW of a universal milling machine, D. chromium
max feed movement 1270mm lengthwise, 355 mm lateral, 508 mm
vertical is: 80. A metallic element and only metal that is liquid at ordinary
A. 11 to 15kw temperature.
A. aluminum A. pitch circle
B. mercury B. root circle
C. zirconium C. base circle
D. zinc D. outside circle

81. Any material that retard the flow of electricity, used to prevent 93. A circle coinciding with a tangent to the bottom of the tooth spaces.
passage or escape of electric current from conductors. A. pitch circle
A. refractory B. root circle
B. ceramics C. base circle
C. coating materials D. outside circle
D. insulator
94. The method of cold working by compression.
82. The maximum stress to which a material may be subjected before A. broaching
failure occurs. B. lapping
A. rupture strength C. piercing
B. ultimate strength D. reaming
C. yield strength
D. proportional strength 95. A machine tool used to finish internal and external surfaces by the
use of a cutter called a broach, which has a series of cutting edges or
83.The maximum stress induced in a material when subjected to teeth.
alternating or repeated loading without causing failure. A. lathe machine
A. rupture strength B. broaching machine
B. ultimate strength C. planer
C. endurance limit D. shaper
D. proportional strength
96. A cutting tool which has made to move slowly while acting on the
84. Fluid film desired between two surfaces having relatives sliding work which is revolving on a horizontal axis.
motion A. lathe machine
A. lubrication B. broaching machine
B. seal C. planer
C. packing D. shaper
D. safety shield
97. A machine tool used to produce variety of surfaces by using a
85.The ability of metal to withstand loads with our breaking down. circular type cutter with multiple teeth.
A. strength A. lathe machine
B. elasticity B. milling machine
C. rigidity C. broaching machine
D. deformation D. grinding machine

86. Materials usually ceramics employed where resistance to very high 98. Used in production of flat surfaces on piece too large or too heavy
temperature is required, as for furnace linings and metals melting pots. to hold in a shaper.
A. insulators A. planer
B. gaskets B. shaper
C. packings C. grinder
D. refractories D. shaver

87.An alloying element used principally to produce stainless steel. 99. Used to machine flat in curved surfaces with a tool which moves in
A. aluminum a reciprocating motion.
B. brass A. planer
C. bronze B. shaper
D. chromium C. grinder
D. shaver
88.A coating material used to produce galvanized iron.
A. zirconium 100.A material that can wear away a substance softer that itself.
B. zinc A. abrasive
C. aluminum B. tungsten
D. chromium C. carbon
D. corrosive
89. A group of thin steel strips used for measuring clearances: MODULE 3
A. feeler gage
B. tachometer 1. A tool with hardened steel points used for scribing or laying
C. micrometer of distances.
D. caliper A. Plain scriber
B. Divider
90.A hand tool used to measured tension in volts. C. Trammel
A. torque wrench D. Hermaphrodite
B. tachometer
C. shaver 2. A machine tool used principally to machine flat or plane
D. tensor surfaces with a single pointed tool.
A. Shaper
91. Ratio of pitch diameter to the number of teeth. B. Planer
A, diameter pitch C. Drill
B. module D. Power Saw
C. contact ratio
D. helical overlap
3. A machine tool in which an abrasive wheel is used as a cutting
tool to obtain a very smooth finish.
92. A circle the radius of which is equal to the distance from the gear
A. Broaching Machine
axis to the pitch point.
B. Planer A. Shaping
C. Tool Grinder B. Reaming
D. Milling Machine C. Planning
D. Turning
4. The process of working metals by the application of sudden
15. Which of the following is not a kind of mandrel?
blows or by steady pressure.
A. expansion mandrel
A. Casting
B. taper mandrel
B. Turning
C. contraction mandrel
C. Forging
D. foundry mandrel
D. Rolling
16. The area of the machine shop where the metals is being
melted to form a new shape.
5. The operation of cooling a heated piece of work rapidly by A. welding area
dipping it in water, brine or oil. B. mass production area
A. Quenching C. foundry area
B. Annealing D. tool and die area
C. Tempering
D. Normalizing 17. Which of the following is not used to temper steel.
A. brine salt bath
6. The softening of metal by heat treatment and most commonly B. oil bath
consist of heating the metal up to near molten state and then C. water bath
cooling it very slowly. D. steam bath
A. Annealing
B. Indexing 18. Which of the following is not a kind of cast iron?
C. Knurling A. malleable iron
D. Soldering B. head iron
C. gray iron
7. Fluid film desired between surfaces relative sliding motion. D. white iron
A. lube oil
B. Lubrication 19. The kind of center which is being attached and meshed to the
C. Grease tailstock spindle which is also static while the work is rotating.
D. graphite A. dead center
B. live center
8. A kind of gear used to transmit motion from one shaft to C. focal center
another shaft at an angle to the first. D. work center
A. worm gear
B. bevel gear 20. Which of the following is not a part of the headstock?
C. helical gear A. Spindle
D. spur gear B. Anvil
C. back gear
9. The principal material used in high production metal working D. motor
tools.
A. hyper-eutectoid 21. Which process does not belong to the group?
B. high speed steel A. vise grip
C. Lead B. adjustable wrench
D. high speed carbon C. torque wrench
D. feeler gage
10. A heavy rotating body which serves as a reservoir for
absorbing and redistributing kinetic energy. 22. Which does not belong to the group?
A. Flywheel A. Resistance welding
B. Governor B. Soldering
C. Shaft C. Hardening
D. Puncher D. Brazing

11. A machine used in shaping metal by means of an abrasive 23. Substances having sufficient carbon and or hydrogen for
wheel or the removal of metals with an abrasive is called: chemical oxidation to produce exothermally, worthwhile quantities
A. planer machine of heat.
B. power saw A. Lubrication
C. shaper machine B. Graphite
D. grinding machine C. Grease
D. Fuels
12. Which of the following is not a part of lathe machine?
24. A device that measures atmospheric pressure.
A. Piezometer
A. Tailstock B. Hydrometer
B. Fan C. Barometer
C. Carriage D. Odometer
D. Headstock
25. The mass of the body per unit volume.
13. Which of the following is easy to chisel? A. Volume flow rate
A. cast iron B. Density
B. alloy steel C. Weight
C. cast steel D. Mass
D. manganese steel
26. Subjecting a substance to a high temperature below the
14. A machining operation whereby the tool reciprocates and the fusion point, usually to make it friable.
feed is stationary is called: A. calcinations
B. fusion A. rupture limit
C. boiling B. elastic limit
D. Superheating C. proportional limit
D. ultimate limit
27. A special metal formed when two or more metals are melted
together.
37. The ratio of stress to strain within the elastic limit.
A. Monel
B. Alloy
C. Solder A. Creep
D. hastalloy B. Modulus of rigidity
C. Modulus of elasticity
28. The ability of a moving body to perform work. D. Poisson’s ratio

A. internal energy 38. The ability of a metal to withstand forces that causes a
B. potential energy member to twist.
C. kinetic energy
D. flow work A. shear strength
B. tensile strength
29. Hardening the surface of iron-based alloys by heating them C. bearing strength
below the melting point in contact with a carbonaceous D. torsional strength
substance.
39. The ability of material to resist being crushed.
A. Carburizing
B. Normalizing A. tensile strength
C. Martempering B. shearing strength
D. Hardening C. compressive strength
D. torsion
30. Any material that retard the flow of electricity, used to prevent
or escape of electric current from conductors. 40. The ability of metal to stretch, bend or twist without breaking
or cracking.
A. Bricks
B. Insulators A. Elasticity
C. Refractories B. Ductility
D. Ceramics C. Brittleness
D. Plasticity
31. Material, usually ceramics, employed where resistance to very
high temperature is required, as a for furnace linings and metal 41. The property of a material which resist forces action to pull the
melting pots. material apart.
A. Bricks A. shear strength
B. Insulators B. tensile strength
C. Refractories C. compressive strength
D. Ceramics D. bearing strength
32. A device used to prevent leakage of media. 42. The property of steel which resist indention or penetration.
A. Packing
B. Safety shield A. Hardness
C. Gasket B. Elasticity
D. Seals C. Ductility
D. none of these
33. The internal resistance a material offers to being deformed
and is measured in terms of applied load. 43. In the color coding of pipe, the color for a pipeline of air is:
A. Strain
B. Elasticity A. light blue
C. Stress B. light orange
D. Resilience C. White
D. Gray
34. The deformation that results from a stress and is expressed in
terms of the amount of deformation per inch. 44. In the color coding pipe, the color for a pipeline of water is:

A. Light blue
A. Elongation B. Green
B. Strain C. Brown
C. Poisson's ratio D. Silver gray
D. Elasticity
45. In the color coding of pipe, the color for pipeline of steam is:
35. The ability of the material to return to its original shape after
being elongated or distorted when the forces are released. A. Light orange
B. White
A. Elasticity C. Silver gray
B. brittleness D. Light blue
C. Plasticity
D. Creep 46. The color for a pipeline of electricity in the color coding of pipe
is:
36. The last point at which a material may be stretched and still
return to its undeformed condition upon release of the stress. A. light orange
B. white
C. silver gray 56. In order to realize the advantage of fluid friction, it is essential
D. light blue to have:

47. In the color coding of pipe, the color for pipeline of A. no oil film
communication is: B. converging oil film
C. diverging oil film
D. parallel oil film in bearing
A. light blue
B. White
57. Zero axial thrust is experienced in:
C. Brown
D. light orange
A. herringbone gears
48. The color of pipeline of fuel oil in the color coding of pipeline B. helical gears
is: C. bevel gears
D. worm gears
A. light blue
B. brown 58. The maximum size of the fillet weld that can be made in single
C. white pass is:
D. light orange
A. 3 mm
49. For high speed application the minimum number of teeth in B. 6 mm
small sprocket should be: C. 7 mm
D. 4 mm
A. 18 to 24
59. Muntz metal contains;
B. 26 to 30
C. 14 to 18
D. 24 to 28 A. copper-aluminum
B. copper- tin
50.The good deoxidizer in steel melting is: C. copper- nickel
D. Copper-zinc
A. Manganese
60. Steel bars for ball bearings are manufactured by:
B. Aluminum
C. Silicon
D. all of these A. Cold heading
B. Casting
51. In majority of machine members the damping capacity of the C. Rolling
material should be: D. Turning

61. In general, alloys with high nickel content retain toughness to

A. Zero
quite low temperature up to:
B. High
C. Low
D. Anything A. -250°F
B. -360°F
52. For the moderate speed of mating gears, the ideal ratio of C. -320°F
contact is: D. -240°F

62. Manganese steel standard designation is SAE____.

A. 1.35-1.55
B. 1.0-1.3
C. 1.25-1.45 A. 8XXX
D. 1.25-4.0 B. 10XX
C. 12XX
53. The crest diameter of a screw thread is same as: D. 13XX
63. A babbit is:
A. pitch diameter
B. minor diameter A. a cutectic of iron and iron phosphide
C. major diameter B. a gadget for measuring volume
D. base diameter C. a measure of magnetic induction produces in a material
D. antimony bearing lead or tin alloy

54. For a high corrosion resistant stainless steel, what minimum 64. The minimum thickness of steel members exposed to weather
chromium content is required? and accessible for painting is:

A. 8.0%
A. 4 mm
B. 4.5%
B. 6 mm
C. 1.5%
C. 8 mm
D. 8.5%
D. 10 mm
55. At quite low temperature (say-75%) the notched bar impact
65. In a standard coarse thread bolt, the stress concentration is
value of steel.
maximum at:

A. increases significantly A. all over the surface

B. decreases significantly B. Top surface
C. remain unchanged C. Root
D. depends on heat treatment D. Flank

66. Which of the following ropes are more flexible?

 C. Stopper
D. Clutch
A. 6 to 19
B. 6 to 7
77. Belt slip may take place because of:
C. 8 by 19
D. 6 by 37
A. loose load
67. Tools usually used in wood pattern making in foundry shop. B. heavy belt
C. driving pulley too small
D. all of the above
A. band saw
B. saws and chisels
78. Rankine formula is valid up to slenderness ratio of:
C. knives and drills
D. grinder
A. 460
B. 480
68. Type of bolt commonly used in the construction that is
C. 120
threaded in both ends
D. 150
A. hex bolt
B. stud bolt
79. In flange coupling the weakest element should be:
C. square threaded bolts
D. eye bolt
A. Flange
69. Cast iron flywheels are commonly designed with factor of B. Key
safety of: C. Bolts
D. Shaft
A. 9 to 12
80. Singe coupling is:
B. 8 to 11
C. 10 to 13
D. 7 to 10 A. used for collinear shaft
B. used for non- collinear shafts
C. rigid coupling
70. Which of the type of chain is used in motorcycle?
D. flexible

A. Silent 81. Universal coupling is:

B. Pintle
C. Bush holder
A. used for collinear shaft
D. Long
B. used for non- collinear shafts
71. Spiral gears are suitable for transmitting:
C. type of flange coupling
D. rigid coupling
A. any power
B. small power 82. In powder metallurgy the process of heating the cold pressed
C. huge power metal powder is called:
D. pulsating power
A. Deposition
72. The type of cam used for low and moderate speed engines is B. Granulation
generally: C. Sintering
D. Precipitation
A. Flat
B. Involute 83. Which one is different from the remaining?
C. Tangent
D. Harmonic
A. Nitriding
B. Cyaniding
73. Gears for wrist watches are generally manufactured by:
C. Electroplating
D. Flame hardening
A. Molding
B. Stamping
84. Splines are used when:
C. Galvanizing
D. Honing
A. the power transmitted is low
74. The rated life of bearing changes: B. the power to be transmitted is high
C. axial relative motion between shafts and hub is
necessary
A. inversely as cube of load
D. flame hardening
B. directly as load
C. inversely as square of load
85.Delta iron occurs at temperature of:
D. inversely as load

75. The best material for brake drum is: A. room temperature
A. cast iron B. above melting point
B. Steel C. between 1400°C & 1539°C
C. Aluminum D. between 1000°C & 1400°C
D. Wrought iron
86. The most important element that controls the physical
76. An electric body whose primary function is to deflect under properties of steel is:
load
A. Carbon
B. Silicon
A. Spring
C. Manganese
B. Brake
D. Tungsten A. cast iron
B. Aluminum
87. The process commonly used for thermo-plastic material is: C. white cast iron
D. brass
A. diecasting
98. Dilatometer is used to find out which property of molding
B. injection moulding
sand.
C. shell moulding
D. cold forming
A. Permeability
88. Select the one that has highest specific gravity? B. Hot strength
C. Fineness
A. Aluminum D. Moisture content
B. Lead
C. Brass 99. Cast alloy contains:
D. High carbon steel
A. Copper
89. Age-hardening is related with: B. Nickel and copper
C. Copper and aluminum
D. Nickel and molybdenum
A. Cast iron
B. Stainless steel
100. The maximum harden ability of the steel depends on:
C. Duralumin
D. German silver
A. the carbon content
90. Foundry crucible is made of: B. the chemical composition
C. the grain size
A. German silver D. the alloying elements present
B. Lead
C. Mild steel MODULE 4
D. Graphite
1. The hardness of steel increases if it contains:
91. Trimming is a process associated with:
A. Martensite
A. Forging B. Pearlite
B. machining of metals C. Austenite
C. Eloctroplating D. All of the above
D. Press work
2. How do call a steel with 0.8% carbon and 100% peartile?
92. A plug gauge is used to measure:
A. Austenite
B. Solidus
A. taper bores
C. Hyper-eutectoid
B. cylindrical bores
D. Eutectoid
C. spherical bores
D. screw threads
3. What is the range of the tensile strength of common varieties
of cast iron?
93. In arc welding operations the current value is decided by:
A. 40-60 Mpa
A. length of welded portion
B. 150-180 Mpa
B. voltage across the arc
C. 840-500 Mpa
C. size of the of electrode
D. 1500-1650 Mpa
D. thickness of plate
4. Fatigue failure occurs when a part is subjected to:
94. The phenomenon of weld decay takes place in:
A. Compressive stress
A. Cast iron B. Tensile stress
B. Brass C. Torsional stress
C. Bronze D. Fluctuating stress
D. Stainless steel
5. Paramagnetic alpha iron changes to gamma iron at what
95. Choose the one that will have highest cutting speed. temperature?

A. Aluminum A. 440˚C
B. Brass B. 910˚C
C. Bronze C. 970˚C
D. Cast iron D. 1639˚C

96. Projection welding is: 6. The diameter of the washer is generally:

A. continuous spot welding process A. Equal to the diameter of the bolt

B. used to make mesh B. Slightly more than the diameter of the bolt
C. multispot welding process C. Slightly less than the diameter of the bolt
D. used to form D. Of any size that suits the application

97. Least shrinkage allowance is provided in case of which of the 7. The compression members tend to buckle in the direction of:
following:
A. Axis of load
B. Minimum cross-section
C. Least radius of gyration A. Increases the fatigue strength
D. Perpendicular to the axis of load B. Decrease the fatigue strength
8. A kinetic chain needs a minimum: C. Has no influence on fatigue strength
D. None of these
A. 2 links and 2 turning pairs
B. 3 links and 3 turning pairs 19. In testing a material for endurance strength, it is subjected
C. 4 links and 4 turning pairs to:
D. 3 links and 2 turning pairs
A. Completetly reverse load
9. Which of the following pairs is formed if shaft is revolving in a B. Static load
bearing? C. Impact load
D. Dynamic load
A. Lower fair
B. Turning pair 20. Coaxing is athe procedure of increasing:
C. Sliding pair
D. Cylindrical pair A. Metal strength
10. How many links are there in a pantograph? B. Metal hardness by surface treatment
C. Metal resistant to corrosion by coating
A. 3 D. Fatigue limit by overstressing the metal by successively
B. 4 increasing loadings
C. 5
D. 6 21. Up to what percent thikness of plate, edge preparation for
welding is not needed?
11. A pantograph is a mechanism having:
A. 2mm
A. Lower pairs B. 4mm
B. Rolling pairs C. 8mm
C. Spherical pairs D. 12mm
D. Higher pairs
22. Arc blow take place in:

12. Which of the following describes the “slip” in belt drive? A. Gas welding
B. Arc welding when straight polarity is used
A. Loss in power C. Arc welding when reverse polarity used
B. Difference between the angular velocities of 2 pulleys D. Welding stainless steel
C. Difference between linear speed of the rim 23. What is the function clutch in the machine tools?
D. Difference between the linear speed of the rim of pulley
and the belt on it. A. Alignment of drive
B. Lowering of drive
13. Which of the following is the orientation of the axes of the C. To insure that 2 shafts line up at high speed
two shafts in cross helical worm? D. To connect shaft so that the driven shaft will rotate with
the driving shaft and to disconnect them at all
A. Parallel
B. Non-parallel 24. The height of tooth above the pitch circle or the radical
C. Intersecting distance between pitch circle and top land of the tooth.
D. Non-parallel and non-intersecting
A. Addendum
14. In case of gears the addendum is given by: B. Dedendum
C. Top rooth
A. 1 module D. Top land
B. 2.16 x module
C. 1.57 x module 25. How do call the distance of the tooth which is equal to the
D. 1.25 / module sum of the addendum and the dedendum?

15. How do you call a cam where in the follower reciprocates or A. Full depth
oscillates in plane parallel to its axis? B. Working depth
C. Whole depth
A. Circular cam D. Pitch
B. Reciprocating cam
C. Cylindrical cam 26. Which of the following stresses that is independent of loads?
D. Oscillating cam
A. Shear stress
16. How are gears for watches generally manufactured? B. Residual stress
C. Design stress
A. Die casting D. Yield stress
B. Machining in hobber
C. Power metallurgy process 27. Which of the following is not used to resemble the shape of
D. Stamping tool bit?

17. Rope break dynamometer uses what? A. Thread cutting

B. Center cutting
A. Oil as lubricant C. Square nose
B. No lubricant D. Round nose
C. Grease as lubricant
D. Water as lubricant 28. What is the recommended best cutting angle of drill for work
on steel or cast iron?
18. Which of the following could be the effect of cold working?
A. 39 degrees
B. 49 degrees C. molybdenum steels
C. 59 degrees D. Chromium steels
D. 29 degrees 39. Which of the following where the gear toothvernier is used to
measure?
29. Copper and most of its alloys can be hardened by which of
the following? A. Module
B. Gear tooth profile
A. Cold working C. gear tooth thickness of gear tooth
B. Soaking D. pitch line thickness of gear tooth
C. Patenting
D. Case hardening 40. A cold chisel is made of what?

30. Types of V-belts to use in a driving pulley with speed of 360 A. Mild steel
rpm and transmitting 5 Hp. B. German steel
C. High carbon steel
A. Type A belts D. Cast iron
B. Type B belts
C. Type C belts 41. It is the ability of a material to absorb energy when deformed
D. Type D belts elastically and to return it when unloaded.

31. Which of the following is not an angle measuring device? A. Creep

B. Fatigue strength
A. Bevel protector C. Resilience
B. Sine bar D. Toughtness
C. Combination square
D. Angle iron 42. Which of the following cams where the follower reciprocates
or oscillates in a plane perpendicular in a plane parallel to the axis
32. The mould for casting ferrous materials in continuous casting of rotation?
process is made of what material?
A. Cams curves
A. Copper B. Radial cam
B. Medium carbon steel C. Cylindrical cam
C. High carbon steel D. Tangential cam
D. Low carbon steel
43. Which of the following cams where the follower reciprocates
33. Clutch slippage while clutch is engaged is especially or oscillates in a plane perpendicular its axis of rotation?
noticeable:
A. Tangential cam
A. During idling B. Cam curves
B. A low speed C. Radial cam
C. During acceleration D. Cylindrical cam
D. During brake

34. In general, to engaged securely and prevent dragging, what is

the clearance between releases bearing and release collar in the 44. During tensile test, which of the following stress-strain
clutch? curve(s) fits for a glass rod?

A. 2 – 3 mm A. A straight line
B. 4 – 5 mm B. A parabola
C. 6 – 7 mm C. An irregular curve
D. 8 – 9 mm D. A sudden break

35.Piston compression rings are made of what material? 45. In case of a knuckle joint, the pin is most likely to fail in:
A. Shear
A. Steel B. Tension
B. Bronze C. Compression
C. Aluminum D. Double shear
D. Cast iron
46. A single ply leather belt running at a belt velocity of 300
36. What is the usual value of helix angle of drill? ft /min is likely to transmit per inch of width:

A. 120 degrees A. 2.5Hp

B. 110 degrees B. 3.0 Hp
C. 60 degrees C. 4.0 Hp
D. 30 degrees D. 5.0 Hp

37. What is meant by drossing? 47. At what temperature range where ferromagnetic alpha iron
exist?
A. A method of cleaning the castling
B. An inspection method for castling A. Below 723 Celsius
C. A method of deoxidation of molten metal B. 700-910 Celsius
D. The formation of oxides on the molten metal surface C. 1000-1440 Celsius
D. Above 1593 Celsius
38. If the first digit in AISI and SAE designation is one (1), then, it
indicates what? 48. How do you call a body have identical properties all over?

A. Carbon steels A. Heterogeneous

B. nickel steels B. Homogeneous
C. Elastic A. 0
D. Ductile B. 5
C. 7
49. How is the material described if it recovers its original D. 9
dimensions when the load is removed?
60. Which of the following will best describe sunk key?
A. Elastic
B. Plastic
A. The keyway is helical along shaft
C. Brittle
B. The keyway is cut in hub only
D. Malleable
C. The keyway is cut in shaft only
D. The key is cut in both shaft and hub
50. What is tha percentage of carbon in Eutectoid steel?
61. Which of the follwing where turn buckle has ?
A. 0.02%
B. 0.30%
A. Left hand threads on one end and right hand threads on
C. 0.63%
other end
D. 0.80%
B. Right hand threads on both ends
C. Left hand thraeads on both ends
51. The presence of sulfur in pig iron makes:
D. No threads
A. The casting unsound
62. Which of the following is the best process for butt welding of
B. It brittle
two plates each of which is 25mm thick?
C. It hard
D. It is easy machinable
A. Electro slag welding
B. Gas welding
52. What is the effect of alloying zinc to copper?
C. Sudmerged arc welding
D. Steam welding
A. Increase hardness
B. Impart free-machining properties
63. Which of the following statement(s) is correct for an oil less
C. Improve hardness and strength
bearing:
D. Increase strength and ductility (if added up to 10-30%)
A. The oil film is maintained by supplying oil under pressure.
53. The imperfection in the crystal structure of metal is:
B. The oil film pressure is produced only by rotation of the
journal.
A. Impurity
C. Do not need external supply of lubricant
B. Fracture slip
D. Grease is needed to be applied after some intervals
C. Slip
D. Dislocation
64. The working load P for a chain for crane application is
expressed in terms of diameter of link “d” in cm as follows:
54. When is the pressure release in resistant welding?
A. P = 1.5 d2
A. After the weld cools
B. P = 25 d2
B. During heating period
C. P = 50 d2
C. After complition of current
D. P = 500 d2
D. Just at the time of passing of the current
65. The column splice is used for increasing:
55. If it is the thickness of sheet to be spot welded, then electrode
tip diameter is equal to___.
A. Cross-sectional area of the column
B. Length of the column
A. T2
C. Strength of the column
B. 2 sq.rt. Of t
D. All of the above
C. Sq. rt. Of t
D. 1.5 sq. rt. Of t
56. A twist drill is specified by which of the following?
66. At what temperature those gamma irons exist?
A. Its shank and diameter
A. Between 910˚C and 1400˚C
B. Shank, material and flute size
B. Between 1400˚C and 1539˚C
C. Its diameterang lip angle
C. Near melting point
D. shank, material and diameter
D. Room temperature
57.Which of the following is used to measure the clearance
67. The behavior of metals where in strength of metal is increased
between the value and tappet of an automobile engine?
and the ductility is decreased on heating at a relatively low
temperature after cold working is called:
A. Shape gauge
B. Slip gauge
A. Clustering
C. Feeler gauge
B. Twinning
D. Vernier scale
C. Screw dislocation
D. strain aging
58. Speedometer drive is generally taken from:
68. Which of the following statement(s) is correct in “carbon steel
A. Gear box
castings”?
B. Fan belt
C. Flywheel
A. The percentage carbon is less than 1.7%
D. Front wheel
B. The percentage carbon is between 1.7% to 2%
C. The percentage for alloying elements is controlled
59. What is the usual percentage of cut on the return stroke of
D. None of the above
hacksaw blade?
69. Aluminum alloys for pressure die casting: 79. Which of the following does not have to be lubricated when
drilling?
A. Must not be free from hot shortness
B. Must have iron as one of the constituents A. Brass
C. Must not possess considerable fluidity B. Steel
D. Must be light C. Monel
D. Mild steel
70. Which of the following is maximum in 18-4-1 high speed
steel? 80. The tool used in precision work to smooth or enlarge holes is
called a:
A. Tungsten
B. Chromium A. Round out
C. Argon B. Drift pin
D. Iron C. Reamer
D. Protractor
71. Super conductors:
81. When measuring a drill for size, measure across the:
A. Exist at temperature below 10K
B. Are the dense metals without voids A. Margins
C. Are non-metallic substances B. Flutes
D. Are the purest forms of metals C. Shank
D. Point
72. When large number of components are turned and parted off 82. How do you call the tool used for cleaning files?
from a bar, the chuck generally used is:
A. File cleaner
A. 2 jaw chuck B. File card
B. 4 jaw chuck C. File oilstone
C. Collet chuck D. Scraper
D. Magnetic chuck
83. The melting point of Babbitt is approximately:
73. Cutting speed for some materials are as under which one of
the following could be cutting speed for brass? A. 1000˚F
B. 650˚F
A. 30 m/min C. 750˚F
B. 40 m/min D. 500˚F
C. 80 m/min
D. 50 m/min 84. How is tubing measured?

74. If V is the volume of metal in casting and A as its surface A. Inside diameter
area, then the time of solidification will be proportional to: B. Outside diameter
C. Thickness of wall
A. V2, 1/A D. Wire gage
B. 1/V 2, A 2
C. V , 1/A 2 85. Which of the following metals will respond to heat treatment?
D. V 2, 1/A 2
A. Cast iron
75. The draft allowance on metallic pattern as compared to
B. Wrought iron
wooden ones is:
C. Medium carbon steel
D. Low carbon steel
A. More
B. Same
86. The ability of metal to withstand loads without breaking down
C. Less
is:
D. More or less depending on size
A. Stress
B. Strength
76. Arc metal patterns are used for:
C. Strain
D. Elasticity
A. Precision castings
B. Small castings
87. Which of the following metals is non-magnetic?
C. Large castings
D. Large scale production of castings
A. Cast iron
B. Alloy steel
77. What tool is used in foundry for repairing the mould?
C. Cast steel
D. Manganese steel
A. Swab
B. Gagger
88. A machining operation whereby the tool reciprocates and the
C. Bellows
feed is stationary.
D. Rammer
A. Planning
78. What tool is used in foundry for smoothening and cleaning out
B. Shaping
depression in the mould?
C. Turning
D. Reaming
A. Swab
B. Gagger
89. Which of the following is not a tap used for cutting threads in
C. Bellows
holes?
D. Rammer
A. Tapping tap
B. Plug tap C. Tangential stress
C. Taper tap D. Longitudinal stress
D. Bottoming tap
99. How do you call the ratio of the volumetric stress to volumetric
90. Herring bone gears are gears which: strain?

A. Do not operate on parallel shafts A. Modulus in shear

B. Have a line contact between the teeth B. Stress to strain ratio
C. Consist of two left handed helical gears C. Volumetric ratio
D. Tend to produce thrust on the shafts D. Bulk modulus

91. Which of the following statements is true for the internal 100. Hearing bone gears which:
stresses existing in a welded connection?
A. Do not operate parallel shafts
A. Internal stresses are not relieved by heat treatment B. Have a line contact between the teeth
B. Internal stresses are not relieved when weld is peened C. Tend to produce and thrust on the shafts
C. Internal stresses may be relieved when weld is peened D. Consist of two left handed helical gears
D. Internal stresses are relieved by x-ray analysis

92. Stainless steel is obtained principally by the use of which of

the alloying elements? MODULE 5

A. Chromium 1.The ability of metals to standloads without breaking down:

B. Nickel
C. Carbon A.strain
D. Tungsten B.stress
C.elasticity
D.strength
93. Galvanized iron is a term referring to iron coated with:
2. Which of the following is not a classification of iron ore?
A. Tin
B. Zinc A.Siderite
C. Magnesium B.Hermatite
D. Aluminum C.Sulfurite
D.Magnetite
94. Which of the following is not a common term relating to the
classification of fits? 3. Ferrous metals contain a relatively large amount of:

A. Tunking A.manganese
B. Snug B. carbon
C. Medium force fit C.sulfur
D. Bound D. phosphorous

95. In usual spur gearing, which of the following statement(s) is 4. Which of the following metal is easy to chisel?
correct?
A. alloy steel
B. manganese steel
A. Pitch circle and base circle are the same
C. stainless steel
B. Working depth includes the clearance
D. cast iron
C. Tooth outline are usually involutes curves
5. The ability of material of metal to resist being a crushed is:
D. Tooth outline are usually cycloidal curves
A. fatigue strength
96. In general, the design stress and factor of safety are related
B.bending strength
as follows:
C.torsional Strength
D.Compressive strength
A. Design Stress= ultimate stress times factor of safety
B. Design Stress= ultimate stress divided by factor of
safety
6.Which of the following is not part of the headstock?
C. Factor of Safety= design stress divided by ultimate stress
D. Ultimate Stress= factor of safety divided by design stress
A. anvil
B.spindle
97. In usual spur gearing, the:
C. motor
D.back pressure
A. Pitch circle and base circle are the same
B. Working depth includes the clearance
7. Which of the following is not used to temper steel?
C. Tooth outline are usually cyclonical curves
D. Tooth outline are usually involutes curves
A. oil bath
B. brine/salt bath
C. steam bath
D. water bath

8. Which of the following is not a kind of cast iron?

98. Which of the following is the not the other name of
A. gray iron
circumferential stress for thin walled cylinders.
B. white iron
C. malleable iron
A. Hoop stress
D. lead iron
B. Girth stress
9. A machinery operation whereby the tool rotates while the feed is B. gray iron
stationary. C. white iron
D. malleable iron
A. shaping
B. milling 20. Through how many degrees must an involute cam turn in order to
C. turning raise its follower 3 inches if the diameter of the base circle is 5 inches?
D. reaming
A. 58.7 degrees
10. What process does not belong to the group? B. 180 degrees
C. 64.4 degrees
A. brazing D. 68.79 degrees
B. soldering
C. hardening 21.The space between the adjacent teeth:
D. resistance welding
11. Which tool does not belong to the group? A. tooth
B. flank
A. vice grip C. backlash
B. feeler gage D. width
C. torque wrench
D. Adjustable wrench 22. An iron has physical properties closely resembling those of mild
steel:
12. Which of the following metals is non-magnetic?
A. malleable cast iron
A. manganese steel B. malleable iron
B. cast steel C. white iron
C. alloy steel D. gray iron
D. cast iron
23.Gears use to transmit power between shafts axis of which it
13. One important skill that operators of machine tools must have is an intersect:
understanding of measurement which demands:
A. spur gears
A. speed B. bevel gears
B. precision C. helical gears
C. sociability D. straight bevel gears
D. neatness 24.An important accessories of milling machines:

14. Which of the following is not part of a lathe machine? A. milling machine vise
B.Cutters
A. fan C. ram
B. carriage D.Vertical milling attachment
C. headstock
D. tailstock 25.They are usually the steel or steel casting:

15. The machine which can flatten surface on a horizontal, vertical or A. mild steel
angular plane is: B. carbon steel
C. fire box steel
A. drilling machine D.Drop forge dies
B. shaper machine
C. power saw 26. The cheapest and the most abundant engineering material.
D. lathe machine
A. aluminum
16. Which of the following is not the work of a machinist? B. steel
C. cast iron
A. reboring D. babbitts
B. overhauling
C. grinding 27. Milling machine accessories are used to hold milling cutter in the
D. boring milling machine:

17. The area of the machine shop whose metal is being melted to form A. spindle nose tooling
a new shape is the: B. Milling machine cise
C. Vertical milling attachment
A.foundry area D. milling machine arbors
B.tool and die
C.welding area 28. The size of an equal-leg length fillet weid shall be based on the
D.mass production area length of the largest:

18. A machine used in testing steel generally strikes the specimen with A. isosceles right triangle
an energy from 220 to 265 ft-lb. B. squeare
C. right triangle
A.izod test D. rectangle
B.Charpy test
C. Rockwell test 29. If gears cannot connect parallel shafts, they are called:
D. Test blocks
A. cycloidal gears
19. An iron in which most of the carbon is chemically combined with B.helical gears
the iron: C.spur gears
D.toothed gears
A. cast iron
30. The path traced by a point moving at a fixed distance front an axis 40. An alloy in tin,copper,antimony, or sometimes lead:
and with a uniform motion to the axis and a point moving such a path:
A. gold
A. helical motion B. Babbitt
B. spherical motion C. aluminum
C. translational D. cast iron
D. path of a point
41. A weld place in a groove between two abutting members:
31. The maximum stress which is reached during a tension test:
A. full fillet weld
A. stress B. tack weld
B. elasticity C. butt weld
C. strain D. fillet weld
D. tensile strength
42. A weld of approximately triangular cross section that join two
32. The frustums of two cones are use in a manner to permit a surfaces at approximately right angles as in lap joint, tee-joint, corner
variation of velocity ratio between two parallel shafts: joint:

A. evans friction cones A. single welded lap joint

B. bevel cones B. fillet weld
C. spherical cones C. tack weld
D. friction gearing D. butt weld

33. Weld metal impact specimen shall be taken across the weld with 43. A corrosion occurs within or adjacent to a crevice formed by
one face substantially parallel to and within: contacts with another piece of the same or another metal:

A.3/4” A. pitting
B.1/32” B. galvanic
C.1/4” C.erosion
D.1/16” D. crevice

34. A joint between two overlapping members in which the overlapped 44. Wheels are sometimes used for the transmission of high power
edge of one member is welded with a fillet weld: when an approximately constant velocity ration in desired:

A. a single welded lap joint A. bevel cones

B. double welded lap joint B. friction gearing
C. a single welded lap joint with backing C. spur friction wheels
D. tack weld D. evans friction wheels

35. Imparts of reciprocating motion to a single point cutting tool: 45. Gearing in which motion or power that is transmitted depends upon
the friction between the surfaces in contact.
A. dividing head
B. slotting attachment A. bevel gears
C. circular pitch B. spur friction
D. circular milling attachment C. evans friction cones
D. friction gearing
36. The follower reciprocates or oscillates in a plane perpendicular to
the axis of rotation of the cam. 46. A bevel gears of the same size mounted on a shaft at 90 degrees:

A. radial cam A. crown gears

B. cylindrical cam B. spur gears
C. cam curves C. angular gears
D. tangential cam D. miter gears

37. Strength of a material is that of a stress intensity determined by 47. A fillet weld whose size in equal to the thickness of the thinner joint
considering the maximum test load to act over the original area of the member:
test specimens:
A. butt joint
A. yield point B. butt weld
B. ultimate strength C. tack weld
C. breaking strength D. full fillet weld
D. elastic strength
48. The ration of stress to the corresponding strain below the
38. The follower reciprocates or oscillates in a plane parallel to the axis proportional limit:
of the rotation.
A. stress strain diagram
A. cam curves B. gage method
B. cylindrical cam C. modulus of elasticity
C. tangential cam D. tensile strength
D. radial cam
49. The searing strain of a block of metal 3 inches high is subject to a
39. A test for pipe used for coiling in sizes 2 inches: shearing high force which distorts the top surface through a distance of
0.0036”.
A. flaring
B. crush A.0.0015 rad
C. flange B.0.008 rad
D. bend C.0.0010 rad
D.0.0012 rad
 60. A cone formed by elements which are perpendicular to the
elements of the pitch cone at the large end:
50. Determine the number of teeth in a driver of two spur gears mesh
which has a velocity ratio of 0.75 the driven gear has 36 teeth: A. cone distance
B. back cone
A. 50 C. root cone
B.46 D. cone center
C. 26
D. 48 61. A machine used for the testing of very thin steel or surface layers:

51. Within the elastic limit the stress is proportional to strain. A. charpy test
B.Izod test
A. Hooke’s law C. description test
B. modulus of elasticity D. rockwell test
C. offset ratio
D. Buckingham’s principle 62.A gear is on in which angle is 90 degrees that is the pitch no has
become a plane.
52. The corrosion of iron or iron-base-alloys:
A. crown gear
A.rusting B. angular gear
B.crazing C. miter gear
C.chalking D.spiral gear
D. fritting
63.The deterioration of organic coating characterized as completely:
53. Steel containing large amounts of mild nickel and chromium:
A. chalking
A. carbon steel B. rusting
B. stainless steel C. chocking
C.alloy steel D. fritting
D. cat steel
64.Is a form of correction that develop on a highly localized areas on a
54. It refers to any layer or deposit of extraneous material on the heat- metal surfaces:
trnsfer-surface:
A. crevice
A. low line B. erosion
B. pressure drop C. galvanic
C. fouling D. spitting
D scaling

55. The total amount of permanent extension of the gage length

measured after the specimen has fractured and is expressed as
percentage increase of the original gage length: 65.Test is designed primarily for application to electric welded tubing
for detection of lack of penetration or overlaps resulting from flash
A. elongation removal in the weld.
B. strain
C. stress A. butt weld
D. elastic limit B. paster
C. lap weld
56. It is used to enable milling machine to take climb milling cuts: D. double butt weld

A. helical driving mechanism 66.Have the same thermal and minimum film thickness limitation as
B.Spindle sleeve bearing.
C.read out
D.backlash eliminator A. ball bearing
B. roller bearing
57. A weld made to hold the parts of a weldment in proper alignment C. thrust bearing
until the final welds are made: D. oil bearing

A butt weld 67.An oil storage roof formed to approximately the surface of a right
B. tack weld cone supported only at its periphery:
C. fillet weld
D. full fillet weld
B. self-supporting dome roof
58. The change in length per unit original length is: C. supported cone roof
D. self-supporting cone roof
A. strain
B. stress 68.Test sometimes referred to as an upsetting test:
C. deformation
D. elastic modulus A. bend
B.Flaring
59. The temperature above which the alloy is liquid and will run: C.flange
D.crush
A. melting point
B. fow point 69.What load P which cause a total deformation of 0.036 “ of a steel
C. pour point rock which has a cross section area of 4 in and a length of 6 ft.
D. liquids
A.55, 000lb.
B. 40,000 lb. A. normalizing
C.60, 000lb. B. tempering
D.50, 000lb. C.annealing
D.quenching

80. Determine the estimated weight of an A-36 steel plates size 3/16
70. An oil storage tank roof formed to approximately a spherical x6’x20’.
surface, supported only at its periphery:
A.919 lbs.
A. self-supporting umbrella roof B. 1012 lbs.
B. self-supporting cone roof C.829 lbs.
C. self-supporting D. 735 lbs.
D. supported cone roof
81.The length of arc between the two sides of a gear tooth on the pitch
71. The unit of deformation is called: circle:

A. torsion A. circular thickness

B. strain B. axial plane
C. stress C. helix angle
D. shear D. chordal curves

72.A circle bounding the bottom of the teeth: 82.Split pully or pulley made of separate section bolted together at the
rim; the maximum speed should be limited to about _____% of the
A. addendum circle maximum speed of solid pulley.
B. addendum cylinder
C. pitch circle A. 65 to 75%
D. dedendum circle B. 45 to 50%
C.55 to 60%
73.A 3 “ diameter short shaft carrying 2 pulleys close to the bearings D.80 to 90%
transmit how much horsepower if the shafts makes 280 rpm.
83.Killed steel is very much associated with:
A. 199 Hp A. manganese
B. 198 HP B. Sulphur
C. 200 Hp C. phosphorous
D. 210 Hp D.silicon
74.A cylindrical tank with 10 in. inside diameter contains oxygen gas at
2500 psi, calculate the required wall thickness in (mm) under stress of 84.Determine the estimated weight of an A-36 steel plate of size
28,00 psi. 1/2x4x8.

A. 11.44 mm A. 289 kg
B. 11.34 mm B.332 kg
C.10.6 mm C. 301 kg
D.10.3 mm D. 297 kg

75.The minimum clearance allowed for meshing spur gears with a 85.A type of welding whereby a wire or powder from the nozzle of a
circular pitch of 0.1571 and diametral pitch of 20 the spur gear have 25 spray gun is fused by a gas flame, arc or plasma jet and the molten
teeth. particles are projected in a form of a spray by means of compressed
air or gas.
A. 0.007855
B.0.007558 A. electro slug building
C.0.008578 B. electro beam welding
D.0.007585 C.plasma arc welding
D.metal spray welding
76.SAE steel that responds to heat treatment:
86.Heating of metal above the critical temperature and then cooling
A. SAE 1060 slowly usually in the furnace to reduce the hardness and improve the
B. SAE 1117 machinability is called:
C. SAE 1030 A. normalizing
D. SAE 1020 B. annealing
C. tempering
77. Which of the following is the differential of the shear equation? D. quenching
A. bending moment
B. Load of the beam 87. Accident prevention is:
C.tensile strength of the beam A. an association of employers, organization& individuals
D. slope of the beam B. the foreman’s responsibility just as much as production
C. the responsibility of top management
78. Which of the following materials to be utilized to reduce cost the D.a job of a safety director
manufacturing of large worm gears?
88.Major component of bronze casting:
A. alloyed aluminum
B. bronze rim with cast iron spider A. copper
C. cast iron rim with bronze spider B. manganese
D. all of these C.zinc
D. lead
79. It is hardening treatment whereby a cast metal is being heated to a
very high temperature then suddenly subjected to rapid cooling to 89.Commonly utilized/cheapest shaft material available in the market
improve hardenability or wear resistance is called: with carbon content of 0.28 to 0.34%.
A. SAE 4132 99.To prevent leakage in dynamic seal:
B. SAE 4320
C. SAE 1030 A. gasket
D. SAE 4130 B. seals
C.felts
90. Alloy steel known for its resistance to corrosion abrasing and wear D. packings
that is usually ideal for mill grinding of ore in cement and concentrator
application it is usually combined with molybdenum to increase the 100. Which of the following elements when large quantity is harmful to
depth hardening. the ferrous metal?

A. manganese chromium steel A. sulfur

B. chromium-moly steel B. silicon
C. chorome-nickel-moly-steel C. zinc
D. manganese-moly steel D. aluminum

91. Split pully or pulley made of separate section bolted together at the MODULE 6
rim the maximum speed should be limited to about ___% of the 1. A metal characteristic that withstands forces that causes twisting.
maximum speed of solid pulley. A. Torsional strength
B. Modulus of elasticity
A.65 to 75% C. Twisting moment
B.45 to 50 % D. Elasticity
C. 55 to 60%
D. 80 to90% 2. Fillet radius in machine parts is usually introduce to:
A. Improve the look of the parts
92.Major component of bronze casting is: B. Reduce concentration of stress and extend life of the
parts
A. copper C. Avoid obstruction
B. manganese D. Necessary to lessen casting weight
C. zinc
D. lead 3. Type of bolt commonly used in construction that is threaded in the
both ends.
93.Galvanized steel plate is: A. Stud Bolts
B. Acme threaded bolts
A.aluminum C. Square threaded bolts
B. tin D. Hex bolts
C.zinc
D.manganese 4. Hydrostatic bearing in one which:
A. The lube oil is supplied under pressure
94. What heat treatment process can cast steel materials of high B. Lube oil is not pressurized
chrome high manganese, etc. type steel be subjected for the purpose C. There is no lube oil
of machining process ? D. Bearing is lightly loaded

A.annealing 5. Which of the following materials is unsuitable as a bearing:

B.tempering A. Teflon
C.normalizing B. Low carbon steel
D.quenching C. Cast iron
D. nylon

95. Cast alloy steel for very high temperature application:

A.manganese-nickel steel casting 6. Safety features that must be placed and maintained at machine,
B. high chrome steel casting blacksmith, welding and foundry shop.
C.chrome nickel steel casting A. Safety goggles
D.high manganese casting B. Walkway guide
C. Safety notice in marking
96. Flexible material used to seal pressurized fluids, normally under D. All of these
dynamic condition:
7. The angle at the base cylinder of an in volute gear , that the tooth
A. nylon makes with the gear axis
B. seal A. Base helix angle
C. teflon B. Pressure angle
D. packing C. Arc of recess
D. Arc of approach
97. A type of gear tooth cut inside a cylinder or ring:
8. A kind of thread that generally used:
A. rack gear A. UNEC
B. ring gear B. UNC
C. miter gear C. UNF
D. internal gear D. UNEF

98. It has molybdenum ally except: 9. Which the following acronyms is not generally used as standard.
A. ASTM
A. SAE 43xx B. SAE
B. SAE 41xx C. IPS
C. SAE 6xxx D. AISI
D. SAE 5xxx
10. What is difference between the shaper and the planner? C. Momentum
A. The tool of the shaper moves while on the planer is D. None of these
stationary
B. The shaper can perform slotting operation while the planner 21. What is the difference between brass and bronze?
cannot A. Brass is compose of copper and zinc while bronze is
C. The shaper handle large pieces while the planer only small composed of copper and tin
pieces B. Brass is composed of copper and zinc while bronze is
D. The tool of the shaper moves in reciprocating motion while basically copper and tin plus nonferrous alloy such as
the tool in the planer moves in rotary motion manganese, aluminum and chromium.
C. Bronze is reddish in color while brass is mixture of copper
and antimony.
D. Bronze is mostly an alloy of copper and tin while brass is a
11. The path of the contact involute gear where the force/ power is mixture of copper and antimony
actually transmitted. It is a straight imaginary line passing through the
pitch point and tangent to the base circle. 22. The reciprocal of the diametral pitch equivalent to the ratio of pitch
A. Principal reference plane diameter to the number of teeth.
B. Pitch point A. Lead
C. Front angle B. Clearance
D. Line of action C. Module
12. The hardness of helical and herringbone gear teeth after heat D. involute
treatment is 210 to 300 Brinell hardness, for gear and pinion is at:
A. 360 Brinell min 23. What is the property of a material which resist force acting to pull
B. 400 Brinell max the material apart?
C. 340-350 normal A. Shear strength
D. All of these B. Tensile strength
C. Torsional strength
13. A type of gear commonly used in parallel-shaft transmission D. Compressive strength
especially when a smooth, continuous action is essentially as in high
speed drives up to 12,000 fpm: 24. Which do not belong to foundry or metal casting shop?
A. Bevel gear A. Shake out machine
B. Herringbone gear B. Molding machine
C. Spur gear C. Core making
D. Helical gear D. Forging machine

14. It is used in conjunction with circular cross sectional members to 25. The center gravity of a solid pyramid or cone with a total height of
retain oil and prevent dirt, foreign particles, moisture and to permit H is:
pressure differential between exterior and interior of the applied part. A. ¼H
A. Seal B. 3/5 H
B. Gasket C. 1/3 H
C. Safety shield D. 1/3 H
D. Packing
26. The gradual chemical reaction by other substance such that the
15. An object thrown upward will return to earth with the magnitude of metal is converted to an oxide or other compound:
the terminal velocity equal to: A. Corrosion
A. Zero B. Cheaping
B. One half to the initial velocity C. Rusting
C. Twice the initial velocity D. Weathering
D. The initial velocity
27. A material that should be avoided in constructing wood pattern:
16. A liquid metal. A. Sap wood
A. Mercury B. Kiln dried wood
B. Lead C. Heart wood
C. Zinc D. Core portion of wood
D. aluminum
28. What is the moment of inertia of a rectangle about its base?
17. What type of gear which can transmit power at a certain angle? A. Bh2 /6
A. Helical gear B. Bh3 /3
B. Worm gear C. Bh2 /3
C. Bevel gear D. Bh3 /12
D. Herringbone gear
29. What is the modulus of elasticity if the stress is 44,000 psi and a
18. Type of V-belt to use in a driving pulley with the speed of 360 rpm unit strain of 0.00105?
and transmitting 5 hp: A. 41.905 X 10 6
A. Type C belt B. 42.300 x 10 6
B. Type B belts C. 41.202 x 10 6
C. Type A belts D. 43.101 x 10 6
D. Type D belts
30. Which of the following is not a structural steel class ?
19. The arbitrary modification by removing a small portion of a tooth A. Low carbon steel
material at the tip of the gear tooth is called: B. Stainless steel
A. Tip removal C. Medium carbon steel
B. Tip undercut D. Tool and die steel
C. Tip relief
D. Pressure angle cut 31. What happen to a drill if the operating speed is too fast?
A. Drill will crack
20. The first derivative of kinetic energy with respect to velocity is: B. Drill will become overheat and will bend
A. Power C. Drill will become overheated and will be drawn from
B. Acceleration steel
D. Drill will become very dull and wear fast. 43. For a high corrosion resistant stainless steel, what minimum
chromium content is required?
32. Copper and most of its alloy can be hardened by: A. 8%
A. Patenting B. 4.3%
B. Cold working C. 1.1%
C. Case hardening D. 5.8%
D. Soaking
44. Clearance to a new boiler installation to the existing or old
33. A type of coupling that alloys slight amount of torsional angular minimum clearance of____ between top of the boiler proper and the
flexibility due to introduction with some elastic material cylindrical ceiling as stated in PSME code:
wrapped around the bolts in the flange. A. 2000 mm (max)
A. Simple elastic bonded coupling B. 1000 mm (max)
B. Elastic materials brushed coupling C. 2130 mm (max)
C. Elastic material bounded coupling D. 2150 mm (max)
D. All of the above
45. Ordinary steel begins to lose strength and elasticity significantly at
34. Outstanding safety record contributes to: about ____ f
A. high productivity A. 900-1000 F
B. Outstanding performance that expect reward from B. 800-900 F
management C. 750-850 F
C. Confidence in foreman’s ability to perform well D. 600-700 F
D. Pride and enthusiasm to one self
46. Statement that given body is in static equilibrium means that the
35. The capacity of metal to withstand load without breaking is: body cannot:
A. Strength A. Have any type of motion
B. Stress B. Be acted upon by more than one force
C. Elasticity C. Undergo any displacement
D. Strain D. have any acceleration

36. Finding the resultant of two or more forces is called: 47. Most effective alloying element for reducing brittleness of steel at
A. Coplanar force very low temperature:
B. Non coplanar force A. Manganese
C. Couple B. Molybdenum
D. Composition of forces C. Silicon
D. Nickel
37. A machinery operation whereby done with the work accurately
fastened has a reciprocating (forward and backward) motion and the 48. Normal stress relieving temperature for cast steel:
tools head is stationary A. 200 to 350 deg. F
A. Shaping B. 400 to 500 deg. F
B. planning C. 300 to 400 deg. F
C. Turning D. 450 to 550 deg. F
D. Rearing
49. It is advised that in rubber belts application/ mounting, it should
38. The phenomenon of continuous stretching under load even if the have an initial tension of ____ inch/ply.
stress is less than yield point. A. 18 to 24
A. Elasticity B. 15 to 20
B. Ductility C. 12 to 15
C. Plasticity D. 10
D. Creep
50. Non-ferrous filler metal is melted into grooves or as fillet on the
39. In a pair of gear,_____ is the plane perpendicular to the axial plane mother metal; the base metal is not melted. This is commonly used for
and tangent to the pitch surface joining iron base machine parts or in repair works of some materials, it
A. Pitch is called:
B. Pitch plane A. Spot welding
C. Pitch circle B. Braze welding
D. Pitch point C. Brazing
D. Gas welding
40. What type of gear is used for high speed operation?
A. Helical
B. Spur 51. What is the common shop practice to prevent solder from running
C. bevel away from surface to be joined.
D. Worm A. Surround the work with clay
B. Introduced around the work rolled wet clothe
C. Put asbestos sheeting around the work
41. V-belts operate efficiently at speed of about (fmp): D. All of these
A. 4500
B. 4400 52. The three moment equation may be used to analyze :
C. 4200 A. Tapered column
D. 3600 B. Continuous beam
C. Composite beam
42. Name the type of chuck commonly used for holding workpiece in a D. Axially end loaded beam
lathe operation?
Ex. 3-jaw universal chuck,4 jaw independent chuck. 53. One of the cause of the spur gear tooth breakage is the
A. Magnetic jaw chuck unbalanced load on one end of the tooth that result in higher stresses
B. 2 jaw independent than when the load is evenly distributed. To minimized this problem the
C. 8 jaw independent face width “b” should not be greater than the thickness (or pitch) of the
D. Combination tooth. In the absence of test values the following can be guided:
A. 2.5 pc <b<4 Pc
B. 2.0 Pd<b<4 Pd
C. 2.5 Pd<b< 4 Pd 65. Which of the following is not structural class of steel?
D. 2.0 Pd<b<4 Pc A. Low carbon steel
B. Tool and die steel
54. The property that characterize a material ability to be drawn in to a C. High chrome alloy steel
wire: D. High strength low alloy steel
A. Ductility
B. Thermal conductivity 66. The production of the resultant of all forces acting on a body and
C. Tensile strength the time that the resultant acts:
D. Endurance limit A. Angular impulse
B. Angular momentum
55. Deals only with the motion of bodies without reference to forces C. Linear impulse
that cause them: D. Linear momentum
A. Dynamics
B. kinetics 67. The smallest areas at the point of rupture of a tensile specimen
C. Statistic divided by the original area is called:
D. Kinematics A. Percentage elongation
B. Izod test
56. In shear pin or breaking pin design we may use the data C. Charpy test
experienced by link belt for 1/8 inch to 1 inch pin and the breaking D. Percentage reduction of the area
stress is____ psi:
A. 40 68. It equalizes the energy exerted and the work done thus preventing
B. 55 excessive or sudden changes of speed:
C. 50 A. Flywheel
D. 48 B. Balance wheel
C. Flywheel pulley
57. Recommended best cutting angle of drill for works on steel cast D. All of these
iron is____ degrees.
A. 48 69. A mechanism which usually do the indexing in a machine tools:
B. 63 A. Universal chuck
C. 59 B. Slotter
D. 50 C. Dividing head
D. indexing
58. Cold working of steel plates make the metal 70. Metal that assist lubrication or lubricant itself:
A. Tougher
B. More ductile A. Zinc
C. Harder B. Antimony
D. More malleable C. Babbitt
D. Lead
59. Considering a maximum safe center distance of sprocket should be
____ pitches. Very long center distance causes catenaries' tension in 71. A system of force in space is in equilibrium. if two un equal or
the chain: opposite collinear forces are added, which of the following any true?
A. 70 A. Equilibrium is maintain
B. 80 B. Equilibrium is destroyed
C. 60 C. An unbalanced moment exists
D. 50 D. None of these is true

60. Hypoid gear is special type of gear like: 72. It is a science of motion that can be solved in term of scalar or
A. Worm gear vector algebra:
B. Spur gear A. Kinematics
C. Herringbone gear B. Curvilinear translation
D. Bevel gear C. Projectiles
D. Acceleration
61. The maximum stress to which a material may be subjected before
failure occurs: 73. Permanent deformation or strain may occur without fracture:
A. Ultimate strength A. Malleability
B. Ultimate stress B. Elasticity
C. Endurance limit C. Ductility
D. Tensile stress D. Plasticity

62. A property of materials which relates the lateral strain to 74. The ability of metal to be deformed considerably without rupture is
longitudinal strain: called:
A. Stress A. Malleability
B. Strain B. Elasticity
C. Poisson ratio C. Ductility
D. Strength D. Plasticity

63. All are associated with the grades of steel except: 75. When two elastic bodies collide. Which of the following law can be
A. SAE 43XX used to solve for the resulting velocity?
B. SAE 13XX A. Dalton’s law
C. SAE 10XX B. Avogadro’s law
D. SAE 74XX C. Conservation of energy
D. Conservation of momentum and conservation of energy.
64. Poisson’s ratio is the ratio of:
A. Shear strain to compressive strain 76. When the hole smaller than the shaft, it will take pressure to put the
B. Elastic limit to compressive strain parts together. The allowance said to be negative and is termed:
C. Lateral strain to longitudinal strain A. Negative tolerance
D. Elastic limit to proportional limit B. Negative allowance
C. Negative fits B. Center cut
D. Interference of metal C. Square nose
D. Thread cutting
77. Device used to measure accurately speed:
A. Speedometer 89. Negative allowance is also called:
B. Dial indicator A. Interference of metal
C. Tachometer B. Feeler gage
D. Dial gauge C. Micrometer
D. Tolerance
78. If the velocity of the mass is the same all the time during which
motion takes placed is called: 90. A property of matter which cause it to resist any changes in its
A. Deceleration motion or state of rest:
B. Uniform motion A. Brake
C. Acceleration B. Friction
D. None of these C. Inertia
D. Impulse
79. Length of contact between two mating parts in a screw and nut
threads measured axially called: 91. Separate force which can be combined are called:
A. arc of contract A. Non-concurrent forces
B. Depth of engagement B. couple
C. Length of engagement C. Combined forces
D. Axis of contact D. Concurrent forces

80. The distance a helical gear or worm would be thread along its axis 92. A lathe machine threading mechanism:
in one revolution if it were free to move axially is called: A. Reverse gear and lever
A. Length of action B. Spindle gear
B. Length of contact C. Change stud gear
C. Land D. All of these
D. Lead
93. It is difference to addendum and dedendum which is equivalent to
the whole depth less working depth.
81. Major and minor diameter are commonly used in: A. Fillet space
A. Screw thread B. Fillet radius
B. Bolts C. Clearance
C. Gear D. Backlash
D. All of these 94. Machine tools used for laying straight lines on metal surface made
of sharp tool steel is called:
82. A lathe with multiple cutting stations: A. Plain scriber
A. Turret lathe B. A trammel
B. Engine lathe C. Hermaphrodite caliper
C. Manual lathe D. Divider
D. None of these
95. All are associated with standard material specified except:
83. The nominal diameter of the bolts is the: A. American iron and steel institute
A. Major diameter B. Society of automotive engineers
B. Minor diameter C. Southeast Asia iron and steel institute
C. Mean diameter D. American society for testing materials
D. All of these
96. The best instrument for measuring a thousand of an inch:
84. Ratio of units lateral deformation unit longitudinal deformation: A. Micrometer
A. Poisson ‘s Ratio B. Tachometer
B. Strain C. Caliper
C. Stress D. Pyrometer
D. Modulus of rigidly
97. Tooth with measured along the cord at the pitch circle:
85. For moderate speed matting gears, the ideal ratio contact is: A. Flank
A. 1.25-4.00 B. Fade width
B. 1.20-1.45 C. With of space
C. 1.00-1.30 D. Chordal thickness
D. 0.35-1.45 98. In the gear design, a total work load must be equally shared by its
arm. Rim must be rigid to support these arms and also head is
86. A shaft is to be checked of concentricity. A suitable method of recommended for its stiffening value. The assumption in the detailed
performing the check is: design of rim thickness and depth of bead is___ circular pitch (pc)
A. Bench center and dial indicator A. 0.65
B. Line shafting bearing alignment B. 0.50
C. Observing vibration of the shafting C. 0.56
D. None of these D. 0.44
87. A kind of thread which the width of the thread is approximately
equal to the depth of the thread and the space between threads are 99. Alloy that improves strength of steel at high temperature
approximately equal: application.
A. Square thread A. Tungsten
B. Acme thread B. Molybdenum
C. Buttress thread C. Chromium
D. Whitworth thread D. All of these

88. Which of the following is not used to resemble the shape of the tool 100. A furnace used in melting ferrous metals:
bit? A. Annealing furnace
A. Round nose B. Tempering furnace
C. Induction furnace B. Silicon
D. Normalizing furnace C. Aluminum
D. All of these

MODULE 7 12. The usual ratio of water to soluble oil used as cutting fluid:
1. A furnace used in melting non-ferrous metals. A. 50% water to 50% oil
B. 2 water to 1 oil
A. Cupola furnace C. 3 water to 1 oil
B. Tempering furnace D. 4 to 80 water to 1 oil
C. Induction furnace
D. Crucible furnace 13. Killed steel is always considered with:
A. Silicon
B. Manganese
2. Endurance strength is nearly proportional to the ultimate strength C. Phosphorous
but not with: D. Sulfur
A. Yield strength
B. Design stress 14. Which of the following does not belong to the group?
C. Shear stress A. Welding
D. All of the above B. Soldering
C. Casting
3. Liners are normally made of: D. Brazing
A. Cast iron
B. Alloyed bronze 15. Which of the following is most popular soldering of metal?
C. Alloyed steel A. 10/80
D. Alloyed aluminum B. 45/55
C. 50/50
4. Used in as cast condition steel casting with carbon content less than D. 60/40
_______ %C.
A. 0.26 16. The motion of an object diminished/decreased speed:
B. 0.15 to 0.18 A. Deceleration
C. 0.20 B. Retarded motion
D. 0.25 C. negative impulse
D. All of these
5. The yield strength of a regular yellow brass (65 to 70% Cu, 30 to
35% Zn) can be increased/improved by: 17. It is recommended not to have a direct drive and drive sprockets if
A. Cold working the ratio of their teeth exceeds ______, use two or more step
B. Tempering combination.
C. Chill casting A. 10 times
D. Heat treatment B. 8 times
C. 5 times
D. 6 times
6. The purpose of these parts in application are to have better bearing
to seal the guard against marring, etc. 18. It is used to change rotary motion to reciprocating motion:
A. Bearing journal A. Helical gear
B. Metallic seal B. Rack gear
C. Washer C. Worm gear
D. Shaft seal D. Spur gear

7. Metals are conductive because: 19. Stresses that are independent loads:
A. The electrons are loosely bound to the nuclei and A. Working stress
therefore mobile B. Operating stress
B. Having characteristic metallic luster C. Residual stress
C. They are on the left side of the periodic table D. Shear stress
D. They have extra electron as exhibited by normally possible
balance state 20. The distance of the tooth, which is equal to the sum of the
addendum and dedendum?
8. It is considered semi-solid lubricant: A. Full depth
A. Lube oil B. Whole depth
B. Graphite C. Working depth
C. Grease D. Dedendum
D. All of the above
21. The concave portion of the tooth profile where it joints the bottom
9. What is the common cutting fluid used for cutting metals? of the tooth space:
A. Water with soda and borax A. Fillet curve
B. Light mineral oil B. Fillet radius
C. Soluble oil C. Bottom depth
D. All of these D. Fillet

10. Good stabilizer in stainless steel: 22. In gear design, the ratio of the pitch diameter in inches to the
A. Columbium number of teeth:
B. Titanium A. Module
C. Tantalium B. Diameter
D. All of these C. English Module
D. Circular pitch

23. It is recommended for high speed application that the minimum

11. The good deoxidizer in steel melting: number of teeth in small sprocket should be:
A. Manganese A. 26 to 30
B. 12 to 16 D. All of these
C. 26 to 28
D. 18 to 24 35. Flat leather belting not recommended for use in speed excess
of________fpm.
A. 3600
24. Continuous stretching under load even if the stress is less than the B. 4800
yield point. C. 6000
A. Plasticity D. All of these
B. Elasticity
C. Creep 36. The angle included between the sides of the thread measured in
D. Ductility axial in a screw thread:
A. Angle of thread
25. Which of the following is not a structural class of steel? B. Angle between thread or 40°
A. High speed steel C. Helix angle thread
B. Tool and die D. Half angle thread or 20 °
C. Low carbon
D. High carbon

26. Opposite direction parallel forces: 37. The property of a material that relates the lateral strain to
A. Concurrent longitudinal strain.
B. Coplanar A. Stress
C. Couple B. Strain
D. Non-coplanar C. Poisson’s ratio
D. Endurance limit
27. The ratio of the moment of inertia of the cross-section of the beam
to the section modulus 38. Eccentrically loaded bearing is also called:
A. Equal to the radius of gyration A. Full bearing
B. Equal to the area of the cross-section B. Offset bearing
C. Measure of a distance C. Partial bearing
D. Dependent on the modulus of elasticity D. Fitted bearing

28. Gear used to transmit power at high velocity ratios between non- 39. In the selection of wire rope regular lay means wires and strands
intersecting shafts that are usually but not necessarily at right angle. are arranged in the following manner:
A. Helical gear A. Twisted in same direction
B. Bevel gear B. Twisted in any direction
C. Worm gear C. Twisted in opposite direction
D. Spiral gear D. Twisted in along direction

29. Which of the following is the differential of the shear equation? 40. In involute teeth, the pressure angle is often defined as the angle
A. Bending moment of the beam between the line of action and the line of tangent to the pitch circle. It is
B. Tensile strength of the beam also termed as;
C. Slope of the elastic curve A. Helix angle
D. Load of the beam B. Angle of recess
C. Angle of obliquity
30. It is arbitrarily defined as the push and pull. D. Arc of action
A. Force
B. Work 41. Height of tooth above pitch circle or radial distance between pitch
C. Inertia circle and top land of the tooth.
D. Power A. Top tooth
B. Addendum
31. The changes in shape or geometry of the body due action of a C. Land
force on it is called deformation or: D. Hunting tooth
A. Shear stress
B. Stresses
C. Compressive stress
D. Strains 42. The function of clutch in the machine tool is:
A. Lowering the drive
B. Alignment of the drive shaft
C. To disconnect or connect at will the drive
D. To insure that two shafts line up at high speed
32. For evenly distributed and uniform wear on each meshing gear
tooth, the ideal design practice is to consider a _________. 43. The amount by which the width of a tooth space exceeds the
A. Wear resistance alloy addition to tooth gear thickness of the engaging tooth on the pitch circles.
B. Heat treatment of the gears A. Backlash
C. Hardening of each tooth B. Clearance
D. Hunting tooth addition C. Undercut
D. Choral thickness
33. The reciprocal of a diametral pitch or the ratio of pitch diameter to
number of teeth. 44. Which does not belong to the group?
A. Lead A. SAE
B. Module B. AISI
C. Involutes C. SEA II
D. Clearance D. ASTM

34. It is the ability of the material to resist deformation under stress: 45. What is the SAE specification number of Molybdenum?
A. Plasticity A. SAE 2XXX
B. Stiffness B. SAE 3XXX
C. Toughness C. SAE 4XXX
D. SAE 5XXX
58. It improves red hardness of steel:
46. What will be the effect in bushing gears without backlash? A. Chromium
A. Jamming B. Cobalt
B. Overheating C. Boron
C. Overload D. Lead
D. All of these
59. A metal which has a high electrical conductivity but should not be
47. Range of helix angle on helical gear. used for high temperature metal.
A. Less than 18 A. Silicon
B. 15-25 B. Zinc
C. 20-35 C. Chrome alloy
D. 35-40 D. Carbide
48. The distance a helical gear or worm would thread along its axis in
one revolution if it were free to move axially. 60. Finding the resultant of two or more forces is called:
A. Lead A. Co-planar forces
B. Thread B. Non-coplanar forces
C. Pitch C. Couple
D. Land D. Composition of forces

49. It refers to the surface of the gear between the fillets of adjacent 61. Eccentrically loaded bearing is also called:
teeth. A. Full bearing
A. Top land B. Offset bearing
B. Bottom land C. Partial bearing
C. Pitch D. Fitted bearing
D. Fillet
62. The best instrument for measuring a thousandth of an inch.
50. The distance between adjacent rivets is called: A. Micrometer
A. Pitch B. Tachometer
B. Crest C. Caliper
C. Lead D. Pyrometer
D. None of these
63. Galvanized iron is term referring to iron coated with:
51. A plane perpendicular to the axial plane and to the pitch plane. In A. Aluminum
gears with parallel axis, the transverse plane and the plane of rotation B. Tin
coincide. C. Zinc
A. Transverse plane D. Manganese
B. Principal reference plane
C. Normal plane 64. The ability of metal to resist being crushed:
D. Pitch plane A. Shearing strength
B. Compressive strength
52. What tool will be used in making wood pattern in the foundry shop? C. Torsional strength
A. Band saw D. Tensile strength
B. Drill machine 65. Is the permissible variation of the size of a dimension?
C. Saw and chisel A. Tolerance
D. Hammer B. Allowance
C. Clearance
53. All are function of lubricating oil except: D. Interference
A. Adhesion
B. Corrosion prevention 66. The single force which produces the same effect upon a body as
C. Act as coolant two or more forces acting together is called:
D. To Lighten the load A. Resultant force
B. Co-planar force
54. What type of bearing which totally encloses the shaft? C. Couple
A. Offset bearing D. Non-coplanar force
B. Central bearing
C. Babbit bearing 67. Product of mass and linear velocity is known as:
D. Full bearing A. Impulse
B. Linear momentum
55. Not adaptable to welding due to strength and poor ductility: C. Angular momentum
A. Copper parts D. Impact
B. Aluminum parts
C. Cast iron parts 68. What is the SAE specification number of Molybdenum-chromium-
D. All of these nickel?
A. 48XX
56. In general the design stress and factor of safety are related as B. 47XX
follows: C. 46XX
A. Design Stress = ultimate stress times factor of safety D. 45XX
B. Design Stress = ultimate stress divided by factor of
safety 69. Plus or minus of the tolerance is also called:
C. Factor of Safety = design stress divided by ultimate stress A. Total tolerance
D. Ultimate Stress = factor of safety divided by design stress B. Unilateral tolerance
C. Bilateral tolerance
57. The color of pipe for communication is: D. None of these
A. White
B. Blue
C. Yellow 70. Some experiments made at Comell University showed that
D. Orange experience mechanic could bread a _____ bolt due to nut tightening.
A. 3/8 inch B. Upsetting
B. 5/8 inch C. Spreading
C. ½ inch D. Draining out
D. 7/16 inch
82. The recommended age limit of fire tube boilers.
71. Common defects encountered in the Foundry Shop steel casting A. 35 years
operation and also in welding practices. B. 30 years
A. Cracks C. 40 years
B. Cold shot D. 50 years
C. Parting line
D. Blow/pin holes 83. Silicon-Manganese steel designation, SAE ______ .
A. 72XX
72. This particular cutting tool material could withstand cutting B. 40XX
temperature of 1800°F and higher at cutting speed beyond those C. 92XX
possible with other cutting tool materials: D. 9XX
A. Titanium carbide
B. Ceramic 84. The factor of safety generally applied in wire rope design starts at
C. Carbide grade 3-4 for standing rope application, 5-12 for operating rope and _______
D. Cubic boron nitride for hazard to life and property application like foundry operation
A. Higher value
73. Moment curve to a simple beam with a concentrated load at middle B. 7-10
span takes the shape of a: C. 8-10
A. Triangle D. 10-18
B. Rectangular
C. Trapezoid 85. The maximum stress induced in a material when subjected to
D. Semi-eclipse intermittent or repeated load without causing failure is called:
A. Ultimate stress
74. Type of chuck wherein the work piece with standard diameter of B. Endurance limit
size could be attached fast and quick specially small size work of mass C. Ultimate torque
production D. Elastic limit
A. Lathe drive plate
B. Clamp toe dog 86. Which of the following tools does not belong to the group?
C. Collet attachment A. Hermaprodite caliper
D. Steady center crest B. Divider
C. Double VEE block
75. Material may be stretched and still return to its former D. Trammel
form/condition upon release of force is called:
A. Plasticity 87._______ is the theoretical profile of the thread for a length of one
B. Modulus of elasticity pitch in axial plane on which design forms of both the external thread
C. Ductility are based:
D. Elastic limit A. Basic form of thread
B. Effective thread
76. The brittleness in steel at elevated temperature is: C. Basic profile of thread
A. Hard drawn D. Design form of external thread
B. Cold lap
C. Red shortness 88. One of the following materials is not mentioned for wire rope
D. Residual stresses pulley/sheave applications.
A. Plastic
77. Intermediate gear is also called _____ gear in a gear train B. Iron
arrangement. C. Paper
A. Idler D. Copper alloy
B. Pinion
C. Third gear 89. Internal stress exerted by the fibers to resist the action of outside
D. Mounted gear force is called:
A. Shearing stress
78. The top and bottom land for gears is similar formed as to crest and B. Tensile stress
______ for screw thread. C. Ultimate stress
A. Flank D. Compressive stress
B. Root
C. Flank tooth
D. Topland 90._____ thread is used where the thread requires great strength and
usually cut square on one side and slanting on the other side.
79. Cold drawing is also called _______ . A. Janno
A. Hard drawn B. Buttress
B. Oxidized steel C. Square
C. Cold lap steel D. Double
D. Strain hardening
91. In greater quantity, this element is harmful to the molten ferrous
80. Which of the following services is not considered to be a work of a metal.
machinist? A. Silicon
A. Reboring B. Aluminum
B. Grinding C. Oxides
C. Overhauling D. Sulfur
D. Honing
92. For economical cost in the manufacturing large worm gears the
81. In machine shop, had forging operation of lengthening a piece of following materials are usually applied.
stock while reducing the cross-sectional area of work is called: A. Bronze rim with cast steel spider
A. Bloating B. Cast iron rim with bronze spider
C. Cast steel rim with brass spider B. Rack gear
D. Alloyed aluminum rim with cast iron spider C. Piston of an engine
D. Jack
93. Non-metallic material of high melting temperature being used as
furnace lining:
A. Quarts bricks 3. A petroleum by-product used as an electrode in an electric arc
B. Refractories furnace melting operation.
C. Silica sand
D. Dolomite clay bricks A. Anthracite coke
B. Foundry coke
94. Chromium steel (to include heat and corrosion resistant) C. Graphite electrodes
designation: D. Bituminous coke
A. SAE 56XX
B. SAE 514XX
C. SAE 61XX 4. A machine shop equipment that can flatten horizontally, vertically or
D. SAE 9XX angular plane.

A. shaper machine
B. welding machine
C. drill machine
D. power saw
95. Mirror finish has surface finess of _____ rms.
A. 1 5. What type of leather belting should be used at an ambient
B. 2 to 8 temperature above 140°F and possible acid liquid coming in contact
C. 1 to 3 with the belt?
D. 2 to 5
A. Oak tanned
96. All terms and abbreviations deals with wire rope arrangement B. None of these
except this ______ which deals with wire rope materials strength. C. Mineral tanned
A. Preformed D. Combination of oak
B. IWRC
C. Mps
D. Lang lay 6. The material for engine radiator is usually made of:

97. Alloy steel axle under repeated load/stress will eventually fail if the A. Yellow brass
load/stress is above the endurance for the steel under consideration. B. Silicon brass
The endurance limit of the steel is therefore: C. Admiralty brass
A. Equal to the allowable stress of the module of elasticity D. Navy brass
B. Equal to half of ultimate strength 7. What factors can modify the recommended cutting speed of known
C. Equal to module of elasticity work piece?
D. Equal to 80% of elastic limit
A. Rough cutting of work piece
98. Tap not used for cutting thread_____: B. Modify the shape of the cutting tools
A. Tapping tap C. Used correctly shaped cutting tools
B. Bottoming tap D. Depth of cut
C. Plugging tap
D. Tapper tap
8. In a cutting tool the cutting end can also be generally called:
99. Relief angle of single-point cutting mild steel cast iron and other
A. End cutting edge
average work as recommended should be in the ranges of ______
B. Nose
degrees for high speed tools.
C. Back rake
A. 8 to 12
D. Side rake
B. 10 to 15
C. 5 to 7
D. 12 to 16 9. What equation to be used in computing the acceleration of the
center of a rolling ball with diameter of 8 inches?
100. Which of the following is an unsafe condition in operating a lathe A. 0
machine? B. Rω2
A. Wearing denim pants/safety shoes C. ω2/r
B. Wearing a canvas apron D. v 2 /r
C. Operating with safety gloves
D. Wearing safety goggles/hearing aid.
10. From experience specify the conventional limit of flywheel
operations to be 6000 ft/min for cast iron ___for cast steel.

MODULE 8 A. 7000
1. Which of the following does not affect the tensile strength steel? B. 8000
C. 10000
A. Sulphur D. 12000
B. Cobalt
C. Phosphorus
D. Boron 11. If a set of spur gears are made, installed and lubricated properly,
they normally may be subjected to failures like:

2. Which of the following is an example of rectilinear translation? A. Tooth spalling

B. Tooth peenling
A. Locomotive wheels C. Pitting
D. Shearing 21. Surface connecting the crest and roots of the screw thread.

A. Lead angle
12. Normally cast iron contains 2% carbon or more and silicon in the B. Length of engagement
range of __% C. Top land
D. Flank
A. 1 to 3
B. 2 to 4
C. 2 to 3 22. It is hardening treatment whereby a cast metal is being heated to a
D. 1 to 6 very high temperature then suddenly subjected to rapid cooling to
13. A major component of cast steel is: improve hardenability of wear resistance is called:

A. Silicon A. Annealing
B. Iron B. Normalizing
C. Manganese C. Tempering
D. Chromium D. Quenching

14. The application of electrical current to the corrosion to counter the 23. Moment of inertia is also called.
corrosion reaction is called:
A. Modulus of elasticity
A. Cathodic protection B. Weep strength
B. Sacrificial anodes method C. Radius of gyration
C. Chemical corrosion process D. None of these
D. Galvanic iron

24. Nickel-Chromium-Molybdenum steel designation. SEA:

15. As a rule of thumb the depth of foundation could be about 3.2 to
__times the engine stroke. A. SEA51XX
B. SEA74XX
A. 4.20 C. SEA94XX
B. 4.0 D. SEA64XX
C. 3.40 25. It is the name applied to reciprocating circular motion as that a
D. 3.80 pendulum.

A. Intermittent motion
16. Naval gears subjected to corrosion and lightly loaded are usually B. Reciprocating motion
made of: C. Oscillation
D. Momentum
A. Bronze
B. Brass
C. Duralumin 26. Avoidance of vibration in equipment of machinery foundations, a
D. All of these mass of weight equal to__ times the forces are needed.

A. 10 to 20
17. The characteristics of tool steel sustain shocks and a major impact B. 8 to 15
is due to its: C. 15 to 20
D. 8 to 10
A. Toughness
B. Stiffness
C. Ductility 27. Commonly used/produced screws/bolts/nuts and for engineering
D. Machinability application is a __ series.

A. UNC
18. The flux that should be provided in soldering electrical connection B. ANSI
or commutator wires as its tends to corrode the connections. C. with worth
D. UNF
A. Sal ammoniac
B. Zinc chloride
C. Stearin 28. It indicates how many times a volume of material is heavier than
D. Acid fluxes an equal volume of water.
19. Treatment process that produces a residual compressive stress at
surface (which occupy more volume) and residual tension on the sides A. Specific gravity
that results in considerable increases in fatigue strength for members B. Specific volume
on torsion/bending: C. Specific weight
D. Specific density
A. partial quenching
B. heavy oil quenching
C. quenching 29. Axially located rectangular groove in a hub and shaft.
D. shallow quenching
A. Keyseat
B. Cotter pin set
20. A good general purpose deoxidizer and promotes fine grain in C. Flute
steel. D. Setscrew point

A. Copper
B. Magnesium 30. The amount by which the dedendum in a given gear/pinion
C. Molybdenum exceeds the addendum of its mating pinion/gear. Also the radial
D. Silicon distance between the top of a tooth and the bottom of the matting tooth
space
A. Tip relief 40. The surface of the gear between the fillets and adjacent teeth is
B. Top land called:
C. Clearance
D. Space A. Bottom land
31. Deflection of a beam is: B. Flank
C. Top land
A. proportional to the modulus of elasticity and moment of inertia D. Flank of tooth
B. proportional to the load imposed and inversely to the length
squared
C. inversely proportional to the modulus of elasticity and 41. In drilling soft materials use cutting angle as low as 40 degrees but
moment of inertia for extremely hard material up to __ degrees is recommended.
D. inversely proportional to the weight imposed time the length
A. 80
B. 65
32. The normal density of work space requirement to use in the design C. 75
of a work room is ____ cubic feet per person. D. 70
42. The ideal thickness of the cutter at the pitch line for cutting helical
A. 400 gears should be __ of normal circular pitch.
B. 388
C. 353 A. 3/8
D. 424 B. ¾
33. Safety features that must be placed and maintained at Machine, C. ½
Blacksmiths, Welding and Foundry Shops. D. 5/16

A. Walkway guide
B. Safety notices 43. Progressive change of position of a body is called:
C. Safety goggles
D. Safety notices in markers/boards A. Acceleration
B. Momentum
C. Motion
34. It is the symbol that the work surfaces should be machined finished D. Force
and usually indicated in the drawing and place in line that represent the
surface to be machined.
44. In designing gears for power transmission consider an efficiency of
A. f __ as recommended.
B. 5
C. 20 A. 96% or more
D. F.A.O B. 89% or more
35. Web is a part f a drill and is usually thicker____. C. 85% or more
D. 98% or more
A. Beside the land
B. Nearing the shank
C. Close the future 45. The five principal parts of the shaper are: the table, tool side,
D. At the tip portion base, ram, and __.

36.A carbon content in the range of ___ in steel readily responds to A. Column
heat treatment. B. Vise
C. Drive motor
A. 0.35 to 0.40%C D. Apron
B. 0.28 to 0.30%C
C. 0.18 to 0.25%C
D. 0.12 to 0.15%C 46. It is good design practice for steel lines hafting to consider the limit
to the linear deflection of _____ inch/foot length maximum.

37. The soldering material commonly applied for automobile radiator A. 0.050
cores and roofing seams. B. 0.010
C. 0.020
A. 15/85% tin in lead D. 0.060
B. 50/50% tin in lead
C. 45/55% tin in lead
D. 20/80% tin in lead 47. The conical surface at the starting end of the thread is called:

A. Pitch cone
38. A research agency handling assistance to all foundry, machine B. Chamfer
shop and metallurgical plant operation. C. Crest
D. Flute
A. MIRDC
B. BOI
C. DOST 48. For ordinary steel, The modulus for the elasticity usually fails
D. all of these between __ million pounds.

A. 20 to 31
39. An act of cutting out a piece of metal at a desired shape and size. B. 35 to 45
C. 20 to 35
A. Broaching D. 25 to 30
B. Blanking
C. Slitting
D. Dinking 49. The modulus elasticity for metals in compression is usually taken
as that in:
A. Tension 58. A tolerance where the size of a part is permitted to be either larger
B. Bearing or smaller than the given dimension.
C. Yield
D. Ultimate A. Unilateral
B. Lateral
C. Bilateral
50. Which of the following is the ratio of momentum and stress ? D. None of these

A. Strain
B. Section modulus 59. Which of the following is the basis of ASA fits?
C. Contraction
D. Passions ratio A. Basic number system
B. Basic hole system
C. Basic size system
51. What is the flexural stress when of a symmetrically cross-section D. Unit system
beam when the vertical shear is maximum. 60. When the hole is smaller than the shaft, it will take force or
pressure to put the cold parts together. In such case the allowance is
A. Infinity negative. Which of the following terms is appropriate for such
B. Zero allowance?
C. Maximum
D. Flute A. Negative fits of metal
B. Interference of metal
52. The riveted joints of ASME Code has as design surface C. Positive pits of the shaft
compressive stress __ higher than the design tensile stress. D. Intangible fits

A. 70%
B. 60% 61. What is the direction of the predominant surface pattern?
C. 35%
D. 50% A. Smoothness
B. Waviness
C. Lay
D. Roughness
62. It is the irregularities of departure from the nominal surface of
greater spacing than roughness?

A. Waviness
53. What is the ratio of the minimum strength of joint to the strength of B. Roughness
solid joint in the pressure vessel? C. Lay
D. Smoothness
A. Efficiency
B. Relative strength
C. Performance factor 63. It is the finish surface of micrometer in rms .
D. Joint efficiency
A. 1
B. 2
54. What is the usual factor of safety for a pressure vessel? C. 3
D. 4
A. 4
B. 1.5
C. 3 64. It is the process of pre-stressing or over-stressing of a hallow
D. 5 cylindrical member beyond the elastic range.

A. Presstagge
55. It is the permissible variation of the size. B. Autofrettage
C. Stress relieving
A. Tolerance D. Countersinking
B. Limits
C. Fits 65. It is the phenomenon occurring when two touching surfaces have a
D. None of these high contact pressure and when these surfaces have a minute relative
motion.

56. Considering that is no fit, what is the permissible liberal tolerance in A. Pre-stressing
machining work? B. Fretting
C. Friction
A. ± 0.010 D. Carving
B. ± 0.090
C. ± 0.020
D. ± 0.050 66. Which of the following gears has the simplest type of teeth?

A. Helical gears
57. Which of the following is a tolerance where the size of a part may B. Spur gears
be larger only, than the given dimension. C. Bevel gears
D. Worm gears
A. Unilateral
B. Lateral
C. Bilateral
D. None of these 67. In gears, an imaginary circle in which the lever arm is based in:

A. Base circle
B. Pitch circle
C. Addendum circle
D. Clearance circle

77. It is a type of bolt finish all over and has usually having coarse
68. It is the circle tangent to the addendum of the meshing gears . threads.

A. Clearance circle A. Coupling bolt

B. Base circle B. Stud bolt
C. Addendum circle C. Machine bolt
D. Pitch circle D. Automobile bolt

69. The distance on a point on one gear to he corresponding point 78. It is a type of bolt distinguished by a bolt portion of the shank
measured along the base circle. underneath the head being square or finned or ribbed.

A. Normal pitch A. Coupling bolt

B. Circular pitch B. Stud bolt
C. Axial pitch C. Machine bolt
D. Diameter pitch D. Carriage bolt

70. A line passing through the pitch point that is tangent to both base 79. It is a type of bolt threaded on both ends and can be used where a
circles of a gear is: through bolt impossible.

A. Pressure line A. Coupling bolt

B. Perpendicular line B. Carriage bolt
C. Tangent line C. Stud bolt
D. Canter line D. Machine bolt

71. Which of the following is the ratio for a good gear design? 80. It is a cheap variety o9f bolt made in small sizes.

A. 1.5:1 A. Stud bolt

B. 1:1.3 B. Stove bolt
C. 1:3 C. Machine bolt
D. 1.2:2 D. Coupling bolt

72. In pressure vessel, which of the following resist internal pressure 81. It is a locking device that used to maintain pressure between
through tension? threads of the bolt and nut.

A. Shell-type element A. Gasket

B. Cam type element B. Lock washer
C. Plate-type element C. Lock nuts
D. Spherical type element D. Filler

73. In pressure vessels, which of the following resist internal pressure 82. What is the large wood screw used to fasten machinery and
through bending? equipment.

A. Shell-type element A. Lag screw

B. Cam type element B. Loss screw
C. Plate-type element C. Wood screw
D. Spherical type element D. Cross screw

74. Which of the following is suitable for low moderate pressure? 83. What is the minimum length of contact in a tapped hole for cast
iron?
A. Ring-flange
B. Lap joint flange A. 1.7D
C. Tapered-hub flange B. 1.5D
D. Welding neck type C. 1.2D
D. 2.1D

75. It is the study of the body’s motion independent of the forces on the
body. 84. It is the ratio of the mea diameter of coil over the coil diameters.

A. Kinetics A. Wash factor

B. Dynamics B. Spring index
C. Kinematics C. Coil ratio
D. Mechanics D. Lead scale

76. What is the reciprocal of the velocity ratio? 85. What is the overall length of the spring when it is compressed until
all adjacent coils touched?
A. Train value
B. Ratio factor A. Free length
C. Modular value B. Solid length
D. None of these C. Compressed length
D. Expansion length
 95. What type of formula that is best to applied to a very slender
column?
86. It is the length of a coils spring under no load.
A. Column formula
A. Compressed length B. Slenderness formula’s
B. Free length C. Moment formula
C. Solid height D. Euler formula
D. None of these

96. Two principal stresses is zero, the state of stress is:

87. In general, the steel springs are made of relatively of relative high
carbon steel usually: A. Biaxial
B. Mono-axial
A. 5% C. Uniaxial
B. less than 0.55 D. Tri-axial
C. more than 0.5%
D. 7.5%
97. What do you call the systems that have finite values of principal
stresses?
88. It is low cost spring material, suitable where service is not severe
and dimensional precision is needed: A. Tri-axial
B. un-axial
A. Helical spring wire C. mono-axial
B. Stainless steel D. biaxial
C. Hard drawn wire spring
D. Copper
98. A screw that requires positive torque to lower the load, or to loosen
the screw if it has been turned tight against a resistance.
89. What is the hard drawn (80% reduction) spring wine made of high
carbon steel? A. Power screw
B. Lock screw
A. Oil tempered wire C. Self-screw
B. Music wire D. Self-locking screw
C. Tension wire
D. Chromium wire
99. What is the rotating member used in transmitting power?

90. Which of the following wires with good quality and is used for A. Shaft
impact loading? B. Counter shaft
C. Axle
A. Hard drawn wire D. Washer
B. Cold drawn wire
C. Helical spring wire
D. Chromium silicon wire 100. For machinery shafts, the permissible deflection is approximately:

A. 0.02in./ft
91. When heat-treated wire is cold, it should be stress relieved for B. 0.03in./ft
bending stress and after cooling it is heated at some. C. 0.01in./ft
D. 0.05in./ft
A. 400°F
B. 600°F
C. 700°C MODULE 09
D. 500°F
1. For shafts, the shear due to bending is a maximum at a neutral
92. Which of the following is not a function of spring? plane where the normal stress is:

A. Absorbs energy A. Minimum

B. Source of potential energy B. Constant
C. Measure weight C. Maximum also
D. Measure thickness D. Zero

93. Which of the following is the type of spring made in the form of 2. The minimum value of numerical combined shock and fatigue factor
dished washer? to be applied in every case to the computed bending moment of the
shaft is:
A. Air spring
B. Bellevile spring A. 2. 0
C. Volute spring B. 1.75
D. Motor spring C. 1.5
D. 1.3

94. What is the type of failure due to unstability?

3. What is the other name given to short shafts on machine.
A. Buckling
B. Slenderness ratio A. Spindles
C. Stability B. Head shafts
D. Euler’s failure C. Core shafts
D. All of these
4. What is the other name given to line shafts? A. Close lift
B. Press lift
A. Counter shaft C. Sliding lift
B. Main shaft D. All of these
C. Long shaft
D. Head shaft
13. Which of the following is used for permanent fits and similar to
involute splines except that the pressure angle is 14.5⁰?
5. The speed at which the center of mass will be equal the deflecting
forces on the shaft; the shaft with its attached bodies will then vibrate A. Separation load
violently, since the centrifugal force changes its direction as the shaft B. Spline shaft
turns in: C. Stub serrations
D. Involute serrations
A. Nominal speed
B. Critical speed
C. Relative speed 14. It is used for coupling, or in addition to another couplings where, in
D. Mean speed case of overload, there is danger of injury to machine or to material in
process.

A. Shear pin
B. Flange coupling
C. Involute serrations
6. An old rule thumb for transmission shafting is that the deflection D. King pin
should not exceed ______of length between supports.

A. 0.01 In. per Foot 15. What is the maximum shaft angle for a single Hooke’s coupling?
B. 0.08 In. per Foot
C. 0.02 In. per Foot A. 10°
D. 0.05 In. per Foot B. 17 °
C. 15 °
D. 20 °
7. For transmission shafts the allowable deflection is 1 degree in a
length of ______diameter.
16. What are the two principal parts of a journal bearing?
A. 20
B. 25 A. Bearing and journal
C. 30 B. Shaft and babbit
D. 40 C. Clearance and fitted
D. Shaft and cylinder
8. What is the limiting torsional deflection for machinery shafts, if the
criteria of limiting torsional deflection vary from 0.08⁰ per foot of
length? 17. When the line of action of the load, bisects the arc of partial
bearing, the bearing is said to be:
A. 1⁰
B. 2.5⁰ A. Eccentrically loaded
C. 2⁰ B. Fully loaded
D. 3.5⁰ C. Centrally loaded
D. Partially loaded
9. Bevel gears of sizes 5 in. to 15 in. should not be lift or depress more
than _____ as Gleason statement. 18. What is the difference in radii of the bearing and journal?
A. 0.004 A. Even clearance
B. 0.003 B. Clearance ratio
C. 0.002 C. Odd clearance
D. 0.001 D. Radial clearance
10. What type of key that allows the hub to move along the shafts but
prevents the rotation of the shaft? 19. What radii of both the bearing and the journal are the same, then
the bearing is said to be:
A. Woodruff key
B. Feather key A. Fitted bearing
C. Gibbs key B. Clearance bearing
D. Square key C. Full bearing
D. Ambiguous bearing

20. What is the line that passes through the centers of the bearing and
journals?

A. Line of action
B. Line of centers
11. What is the other name for Kenedy key? C. Line of symmetry
D. Tangent line
A. Tangential key
B. Woodruff key
C. Saddle key 21. Which of the following is considered advantageous for bearing
D. Rollpin materials?

A. Conformability
12. What type of fits used for involute spline? B. Compatibility
C. Embeddability
D. All of these 31. Experience suggests that the most economical designs are
obtained for a belt speed of:

22. What is the recommended coefficient of fluctuation of flywheels for A. 6000 to 7500 fpm
punching, shearing, pressing machine? B. 3000 to 5000 fpm
C. 3500 to 4700 fpm
A. 0.005 – 0.1 D. 5000 to 1000 fpm
B. 0.007 – 0.01
C. 0.03 – 0.05
D. 0.01 – 0.03 32. The tension in the belt due to centrifugal force increasing rapidly
23. Which of the following considers the 200 series of bearing? above about:

A. Heavy A. 2500 fpm

B. Medium B. 3000 fpm
C. Light C. 3500 fpm
D. All of these D. 4500 fpm

24. Which of the following considers the 300 series of bearing? 33. What is the recommended speed of leather belts?

A. heavy A. 6000 to 7000 fpm

B. medium B. 5000 to 6000 fpm
C. light C. 7000 to 8000 fpm
D. all of these D. 4500 to 5600 fpm
34. What is the usual recommended speed for fabric belts?

25. A type of roller bearing in which the balls are assembled by the A. 4000 to 5000 fpm
eccentric displacement of the inner ring. B. 3000 to 4000 fpm
C. 2000 to 3000 fpm
A. Shallow groove ball bearing D. 2000 and more fpm
B. Deep-groove ball bearing
C. Self-aligning ball bearing
D. Filling-slot ball bearing

35. Which of the following is the recommended initial of the belt?

26. Which of the following is not a type of ball bearing?
A. 75 lb/in of width
A. shallow groove ball bearing B. 73 lb/in of width
B. filling-slot ball bearing C. 71 lb/in of width
C. self-aligning ball bearing D. 80 lb/in of width
D. deep-groove ball bearing

27. What is the usual density of the leather belt? 36. Two shafts at right angles to each other may be connected by what
arrangement?
A. 0.035 lb/in.³
B. 0.0135 lb/in.³ A. half turn
C. 0.025 lb/in.³ B. quarter turn
D. 0.0465 lb/in.³ C. ¾ turn
D. one turn

28. Which of the following is the approximate density of a fat rubber

belt? 37. What is the minimum number of teeth on smaller sprocket for low
speed?
A. 0.055 lb/in.³
B. 0.0135 lb/in.³ A. 12
C. 0.045 lb/in.³ B. 21
D. 0.0465 lb/in.³ C. 17
D. 14

38. What is the minimum number of teeth on a smaller sprocket for

moderate speed?
29. At toothed wheel whose tooth elements are straight and parallel to
the shaft axis are used to transmit motion and power between parallel A. 17
shafts. B. 21
C. 12
A. helical gear D. 14
B. spur gear
C. worm gear
D. bevel gear 39. What is the minimum number of teeth on a smaller sprocket for
high speed?

30. The breaking strength of oak-tanned beltings varies from 3 more A. 21

than: B. 24
C. 12
A. 5 ksi D. 14
B. 6 ksi
C. 7 ksi
D. 9 ksi 40. Which of the following is the measure of torsional stress?
A. accuracy A. power factor
B. stiffness B. service factor
C. rigidity C. stress factor
D. precision D. stress concentration factor

41. When tested in compression ductile materials usually exhibit ____ 50. The internal stresses that exist in any part of the material that is
characteristics up to the yield strength as they do when tested in subjected to temperature and not acted by an external load.
tension?
A. residual stress
A. the same B. form stress
B. more than C. superposed stress
C. less than D. control stress
D. approximately the same

51. It is the process that cold works a limited amount of material, thus
42. A tolerance where the size of a part is permitted to be either larger giving a higher strength, and it leaves a surface compressive stress.
or smaller than the given dimension.
A. surface finishing
A. Bilateral B. tensioning
B. unilateral C. surfacing
C. lateral D. surface rolling
D. none of these
52. Fatigue strength is increased by repeated loads just below the
normal fatigue limit, followed by small step by step increase of the
43. A fit generally used on those dimension involved in a fit; such as loading.
pin in a hole.
A. coaxing
A. unilateral B. intaking
B. lateral C. mixing
C. bilateral D. relieving
D. none of these

53. It is the diameter of the imaginary cylinder that bound the crest of
44. It is relatively finely spaced irregularities of the surfaces. an external thread and the roots of an internal thread.

A. smoothness A. mean diameter

B. waviness B. root diameter
C. lay C. stress diameter
D. roughness D. major diameter

45. Which of the following is the surface finish of heavy cuts or course 54. It is the distance in inches a screw thread (a helix) advances axially
feed? in one turn.

A. 200 rms A. pitch

B. 400 rms B. mean pitch
C. 80 rms C. lead
D. 500 or greater rms D. circular pitch

46. Which of the following is the most dominant cause (approximately 55. Which of the following bolts is recommended for general use?
80%) of machine failures?
A. UNC
A. torsion B. UNEF
B. negligence C. UNF
C. fatigue failures D. NC
D. compression

47. For wrought steel in its commonly met commercial forms, it is often 56. Which of the following is the frequently used bolt in automotive and
assumed that the average endurance limit to an average Sυ (50% aircraft industries?
survival) with the Brinellhardnessis limited to:
A. UNC
A. 500 B. UNEF
B. 400 C. UNF
C. 240 D. NC
D. 450

57. Which of the following is the frequently used bolt in aeronautical

48. What is the range of the endurance ratio or Czaud quotes values equipment?
for steel?
A. UNC
A. 0.23 to 0.65 B. UNEF
B. 0.34 to 0.87 C. UNF
C. 0.63 to 0.93 D. NC
D. 0.34 to 0.45 58. What type of bolt usually used for high pressure pipe flanges,
cylinder head studs etc?

49. Which of the following indicates the degree of concentration? A. UNC

B. UNEF
C. UNF
D. 8 UN
68. Under theories of failure, the value of shear stress is how many
times that of the tensile stress?
59. It is the stress or load induced by the lightening operation.
A. four times
A. initial stress B. half
B. initial tension C. double
C. residual stress D. one-fourth
D. none of these

69. The theory of mechanics of material shows that the results from the
60. For non-metallic gaskets, it has been found that they should havea octahedral shear stress theory and those from the maximum distortion-
certain minimum amount of compression as _____ for a certain cork energy theory are:
gasket.
A. the same
A. 62% B. less than
B. 86% C. more than
C. 68% D. not related
D. 76%

70. It is the distance measure axially from a point on one thread to the
61. It is screw fastening with nut on it. corresponding point on an adjacent thread.

A. Bolt A. axial pitch

B. U- bolt B. Z-pitch
C. Rivet C. lead
D. Screw D. lead single

62. A fastening which has no nut and turns in to a threaded hole. 71. It is the angle between a tangent to the pitch helix and plane
normal to the axis of the screw.
A. Bolt
B. U- bolt A. helix angle
C. Rivet B. lead angle
D. Screw C. tangent angle
D. vertical angle

63. An old name for an unfinished through bolt comes with a square.
72. It is suggested that the design factor on the yield strength be about
A. coupling bolt 1.5 for the smooth load, about 2 to 2.25 for minor shock loading, and
B. stud bolt up to ____ for severe shock loads, especially when the loading
C. machine bolt reverses during operation.
D. automobile bolt
A. 4.5
B. 3.5
C. 3.0
64. It is a type of a coil where the helical coil is wrapped into a circle D. 4.0
forming an annular ring.

A. Volute ring 73. A typical hub length fall between _______.

B. Hair ring
C. Motor ring A. 1.25D to 2.5D
D. Garter ring B. 1.3D to 3.4D
C. 1.25D to 4.0D
D. D to 7.0D
65. It is a type of spring where thin flat strip wound up on itself as a
plane spiral, usually anchored at the inside end.

A. motor spring
B. garter spring 74. A key with one several patented methods of keying is driven or
C. volute spring pressed into a hole that is small enough to close the slit, assembled in
D. helical spring radial direction.

A. fit key
66. It is the ratio of the length of the column and the radius of gyration B. roll pin
of the cross-sectional area about a centroidal axis. C. saddle key
D. pin key
A. contact ratio
B. slenderness ratio
C. centroidal ratio 75. A key that allows the hub to move along the shaft but to prevents
D. column ratio the rotation of the shaft.

A. woodruff key
67. Under the theories of failure, for static loading of ductile material, B. Gibs key
the design stress is: C. feather key
D. square key
A. yield stress/ factor of safety
B. ultimate stress/ factor of safety
C. ultimate stress/ proportional limit
D. yield point/ proportional limit 76. For involute spline, the type of fits used:
A. close fit
B. sliding fit
C. press fit 86. On high speed centrifugal blowers, is has been observed that the
D. all of these arc contact is reduced from 180⁰ at rest to _______ in motion.
77. A coupling that transmit power via the frictional forces induced by A. 100⁰
pulling the flange toward each other over slotted tapered sleeves. B. 90⁰
C. 95⁰
A. flange coupling D. 110⁰
B. ribbed compression coupling
C. rigid coupling
D. flanged compression coupling 87. The recommended net of belt pull for rubber belt is:

A. 11.34 lb/ply per inch of width

78. It is the difference in the radii of the bearing and the journal. B. 13.75 lb/ply per inch of width
C. 16.35 lb/ply per inch of width
A. Even clearance D. 20.34 lb/ply per inch of width
B. Clearance radio
C. Fit clearance
D. Radial clearance
88. For minimum quietness, use sprockets with _____ or more teeth.

A. 21
79. It is the difference in the radii of the bearing and the journal.
B. 23
A. even clearance C. 25
B. clearance ratio D. 27
C. fit clearance
D. radial clearance
89. If two intersecting lines shafts are to be belt connected ____ guide
pulleys are to be used.
80. a bearing in which radii of the journal and the nearing are the
same. A. 1
B. 2
A. Fitted nearing
C. 3
B. Full bearing
D. 4
C. Partial bearing
E.
D. Clearance bearing
90. Wire ropes are made from cold drawn with ______or more teeth

A. 21
81. What is the approximate length to diameter ratio of hydrodynamic
B. 23
bearings?
C. 25
A. 1 D. 27
B. 4 E.
C. 3 91. A wire rope that wires and strands are twisted in the opposite
D. 2 direction.

A. long lay
82. The operating temperature of oil films in the bearing must B. perform
approximately: C. regular lay
D. lang lay
A. 140⁰ F to 150⁰ F
B. 140⁰ F to 160⁰ F
C. 120⁰ F to 190⁰ F 92. A wire rope that wires and strands are twisted in the same
D. 120⁰ F to 190⁰ F direction.

A. long lay
83. At higher temperatures, oil oxides more rapidly above: B. perform
C. regular lay
A. 120⁰F D. lang lay
B. 200⁰F
C. 140⁰F
93. Which of the following ropes is used for haulage, rigging, guard,
D. 160⁰F
rails?

A. 6 x 35 IWRC
84. For thrust bearing, the speed at moderate operating condition is: B. 6 x 15 IWRC
C. 7 x 8 IWRC
A. 50<Vm>200 fpm D. 7 x 7 IWRC
B. 50<Vm>250 fpm
C. 50<Vm>220 fpm 94. Which of the following has been considered as general purpose
D. 50<Vm>250 fpm rope?

A. 6 x 19 IWRC
85. If the ends are joined by wire lacing with machine, the usual B. 7 x 25 IWRC
efficiency of joint is: C. 7 x 25 IWRC
D. 6 x 9 IWRC
A. 100%
B. 75% 95. Which of the following ropes is used for lines, hawsers, overhead,
C. 85% cranes and hoists?
D. 88%
A. 6 x 37 IWRC 4. Which of the following clutches that has an advantage of heavier
B. 6 x 35 IWRC rotating masses
C. 6 x 25 IWRC
D. 7 x 26 IWRC A. multiple disc clutch
B. cone clutch
C. disc clutch
96. The regular materials for wire ropes are made of: D. twin clutching

A. chromium
B. wrought iron 5. Which of the following welds have been considered as resistance
C. cast steel weld which is usually round in the same dorm as the electrodes that
D. high-carbon iron press the sheets together?

A. edge joint
97. What is the minimum suggested design factor of wire ropes for B. spot welds
miscellaneous hoisting equipment is: C. CIG welds
D. TIG welds
A. 2
B. 3
C. 5
D. 4 6. A welding which consists of short length ( 2-3 in. long ) of welds with
space between as 6 inches on centers.
98. To avoid excessive wear rate the recommended limiting pressure
for 6 x 19 rope is _____ for cast steel. A. intermittent weld
B. spot weld
A. 700 psi C. MIG weld
B. 900 psi D. TIG weld
C. 1000 psi
D. 1200 psi
7. A welding operation use hot flame and metal rod.
99. To avoid excessive wear rate the recommended limiting pressure A. gas welding
for 6 x 19 rope is _____ for manganese cast steel. B. arc welding
C. resistance welding
A. 2500 psi
D. automatic welding
B. 2000 psi
C. 3000 psi
D. 2300 psi 8. The arc is covered with a welding composition, and bare electrodes
wire is fed automatically.
100. What friction devices that are used to connect shafts? A. resistance welding
B. induction welding
A. clutches
C. submerged welding
B. spring
D. spot welding
C. brakes
D. holders
9. What is the recommended coefficient of fluctuation of flywheels for
punching shearing pressing machine is:

A. 0.005-0.1
B. 0.002-0.07
C. 0.03-0.05
MODULE 10 D. 0.01-0.03
1. The total frictional energy that is stored in the brake parts principally
in the drum or disks is approximately
10. The part of machine that absorbs the energy delivered by a sharp
A. 56% up force or blow.
B. 90% up
C. 86% up A. spring
D. 75% up B. anvil
C. brakes
D. flywheel
2. The brake capacity to absorb energy is known as:

A. energy 11. It is the friction of wheel inclination from the vertical position.
B. power
C. resistance A. camber
D. braking torque B. toe – in
C. caster
D. king pin inclination
3. A kind of braking system such that if the band wraps partly around
the brake drum, and the braking action is obtained by pulling the band
tight into the wheel. 12. Which of the following is a machine which takes large quantities of
raw materials and binds them with a rope or metal straps or wires into
A. block brake a large package?
B. clutch
C. band brake A. bacher
D. centrifugal brake B. bending machine
C. baler
D. automatic screw machine
 21. Which of the following ropes is galvanized and contains of 6
strands, 7 wires each, and a hemp rope?
13. It is the grasping of an outside workpiece in a chunk or a jawed
device in a lathe. A. reverse lay rope
B. guy rope
A. clucking C. lang ray rope
B. clamping D. regular rope
C. chucking E.
D. clamshafting 22. It is a large lathe used for turning and bring cannons.

A. gun lathe
14. Which of the following is a mechanical linkage or mechanism that B. engine lathe
can turn about center or rotation? C. cannon lathe
D. turret lathe
A. oscillation
B. crank
C. coupler 23. What devices on lathe machine used for carrying the revolving
D. drag link spindle?

A. head stock
15. What type of compound screw which produces a modern equal to B. header
the difference I notion between the two component screws. C. head suction
D. none of these
A. machine screw
B. tanden screw
C. differential screw 24. The recommended means of supporting the chuck during the
D. variable screw mounting procedure to the lathe spindle is to use:

A. crane
16. Which of the following bolts provided with a hole at one end instead B. jack
of usual head? C. overhead
D. ratched
A. stud bolt
B. eye bolt
C. machine bolt 25. Too much______ in a flat belt operation tend to couse excessive
D. stove bolt wear slippage and may burn the belt.

A. play
B. slack
C. stiffness
D. tightness

17. What operation generally carried out to divide the parent coiled
26. It is a chromium steel tape in AISI-SAE designation.
sheet into narrower coils?
A. 10XX
A. slotting
B. 25XX
B. squeezing
C. 50XX
C. squaring
D. 40XX
D. slitting

27. Which of the following is not recommended for use in a driving

18. It is the process used to form shallow round, raised recessed
speed exceeding 2000 ft/min.?
troughs of uniform width in a straight curved or circular form.
A. flat leather belt
A. hamming
B. Herringbone gear
B. beading
C. silent sprocket
C. embossong
D. V-belt
D. buldging
28. It is a low cost bearing used worldwide for automobile or low
19. The process of removing excess metal from the edge of a strip to horsepower motor applications. It is made of thin coating of over flat
make it suitable for drawing without wrinkling or to obtain final metal strip.
complicated shape which was not directly possible by blanking.
A. babbitt
A. lancing B. cadmium brass
B. slugging C. lead
C. notching D. thin
D. trimming
29. The most common useful tools to measure diameter in machine
20. Which of the following is the process of removing coarse scratches shop operation but normally and always used with steel scale for
or tool marks? measurement.

A. polishing A. caliper
B. buffing B. micrometer
C. honing C. protractor
D. lapping D. vernier
30. In impact force introduced to cause the metal to flow on a shaped B. deformation
mold according to the shape to dies made. C. shear stress
D. stress
A. hardness
B. spinning
C. swaging
D. toughness
40. The effective face width of a helical gear divided by the axial pitch.
This is sometimes called overlap.
31. Find the polar section modular a steel shafting with “D” as the
diameter. A. angle overlap
B. axial overlap
A. πD³/16 C. contact overlap
B. πD³/32 D. helical overlap
C. πD³/32
D. πD³/16
41. For mass production of casting it is generally cheaper to use
_________ pattern for longer life.
32. Forces of equal in magnitude be opposite in direction are parallel
called: A. aluminum
B. brass
A. accelaration C. metal
B. coplanar D. wooden
C. couple
D. non-coplanar
42. It is a plane between mating teeth or the amount of which a tooth
space exceed the thickness of an engaging tooth is called
33. Composition of forces is at the_____ of two or more forces.
A. backlash
A. combination B. clearance
B. opposition C. pitting
C. resultant D. space
D. summary

34. Circular pitch is measured along the_______ in the circular gear. 43. The forces that can be combined or called ______ component
forces.
A. circle
B. line of action A. different
C. pitch center B. helical
D. pitch diameter C. opposite
D. parallel
44. Plane of rotation is defined plane perpendicular to a:
35. Stiffness is the material’s ability to ______ deformation under
stress. A. gear axis
B. gear ratio
A. non-planar C. normal plane
B. planar D. pitch diameter
C. resist
D. slafer
45. Which of the following can be a concurrent?

36. It imparts the ductility, toughness, and plasticity of steel. A. collinear

B. couple
A. annealing C. parallel
B. materializing D. all of these
C. quenching
D. tempering

37. Which of the following types of wood is usually in making wood 46. Cutting lubricant used in drilling, reaming, and tapping for brass
pattern in the foundry? and bronze.

A. dried sap wood A. dry

B. hard wood B. soda water
C. kill dried C. soluble oil
D. scrap wood D. turpentine

38. The progressive change in position of ______ is called motion. 47. The general accepted limit of diamond wheel speed should be in
the range of ______ fpm.
A. component
B. couple A. 1000/2000
C. link B. 2500/3500
D. mass C. 3000/4000
D. 5000/6000

39. Strain or ______ is a change in geometry/shape of the body due to

action of force on it. 48. Prepared tool bit will now consist of face, nose and _______.

A. bending A. cutting tool

B. shank D. 143
C. sharp tool
D. tool edge 58. A bolt for general application that possess a stronger thread is a
type of _______screw.

49. This is an alloy in bronze casting that assists lubrication and in A. BUN
itself a lubricant. B. UNC
C. UNEF
A. lead D. WOOD
B. manganese
C. phosphorous
D. tin
59. Maximum moment formula for bear simply supported at both ends
and subject to a load uniformly distributed over its length.
50. For longer sprocket chain life the speed range of ______fpm is
A. wL/2
recommended.
B. wL²/8
A. 1200-1400 C. wL²/16
B. 1500-1600 D. wL/12
C. 1800-2000
D. 2000-2100
60. What is the special bearing used with high deflection?

A. babbit
51. All stainless steel type is SAB designation except:
B. ball
A. 92xx C. roller
B. 300xx D. self-aligning
C. 304xx
D. 515xx
61. Which of the following bearing is used for low load and less
expensive production?

52. It is white metal with good oxidation and corrosion resistance. This A. babbit
has also good electrical magnetic properties. B. ball bearing
C. roller bearing
A. aluminum D. self-aligning
B. copper
C. nickel
D. titanium 62. The lateral strain in axial tension members can be calculated by:

A. DEFORMATION
B. HOOKE’ LAW
53. It is a molybdenum steel tape in AISE-SAE designation.
C. POISSON’ RATIO
A. 44xx D. WILLAN’S LINE
B. 45xx
C. 50xx
63. It is abundantly used worldwide as coating on top of the plate of
D. 51xx
automobiles.

A. babbit
54. Cutting lubricants used in drilling reaming and tapping for hard
B. lead
spots in cast iron.
C. manganese
A. dry D. tin
B. kerosene
C. soda water 64. A liquid metal at room temperature.
D. turpentine
A. aluminum
B. mercury
C. zinc
55. In a____design, the lead of a single thread is equal to the pitch. D. zirconium
A. Bevel gear
B. Bolt 65. It is steel with SAE specification 13XX.
C. Helical gear
D. Hypoid gear A. chromium
B. manganese
C. molybdenum
56. Types of chisel used in cutting of anyways, square corners or slots D. nickel
A. cape
B. diamond head 66. Properly which enables a material to be drawn into a wire?
C. flat
D. round A. ductility
B. elasticity
C. plasticity
57. The maximum recommended ideal number of teeth to use for D. utility
bigger sprocket

A. 120 67. The stress that causes the material to shorten.

B. 127
C. 132 A. bearing
B. compressive B. concurrent
C. shear C. coplanar
D. tensile D. couple

68. the most unknown lubricants being utilized in whatever category of 77. A pair of equal and opposite (not collinear) forces that tend to
load and speed are oil, air, grease, and dry lubricants like: cause a rotation of body.

A. bronze A. centroids
B. graphite B. couple
C. lead C. equilibrium
D. silicon D. vector

69. It is a gear commonly used for parallel shaft transmission 78. Stress that resist being pulled apart.
especially when a smooth continuous action is essential in high speed
drives up to 12.03 fpm. A. compressive
B. shear
A. bevel gear C. tensile
B. helical gear D. torsional
C. herringbone gear
D. spur gear
79. What is the often term applied to dynamic seals?

70. The reciprocal of a diametrical pitch or the ratio of the pitch A. gasket
diameter to the number of teeth. B. packing
C. seal
A. clearance D. shield
B. involute
C. lead
D. module 80. Which type of hardening will work to some extent in all metals?

A. annealing
71. What tool(s) will be used in making wood pattern in the foundry B. austenitizing
shop? C. martempering
D. work hardening
A. band saw
B. drill machine
C. hammer 81. What do impact tests determine?
D. saw and chisel
A. creep strength
B. hardness
72. Type of bolt commonly used in the construction that is threaded in C. toughness
both ends D. yield strength

A. acme threaded bolts

B. hex bolt 82. Sound travels fastest in:
C. square threaded
D. stud bolt A. air at 0⁰ F and 1 atmosphere
B. air at 70⁰ F and 1 atmosphere
C. air at 70⁰ F and 0 lbf / in²
73. Ability of a material to absorb strain energy and will return to its D. steel at 70⁰ F
original state

A. Creep 83. The yield strength of common yellow brass (70% Cu, 30% Zn) can
B. Fatigue strength be increased by.
C. Hardness
D. Resilience A. annealing
B. chill casting
C. cold working
74. The ratio of lateral strain to longitudinal strain. D. heat treatment
A. Deformation
B. Modulus of elasticity
C. Poisson’s ratio 84. How do you call the forces not lie on the same plane?
D. Willan’s line
A. component
B. composition
75. Basic size is the same as design size if there is no : C. non-coplanar
D. resolution
A. allowance
B. clearance
C. limits 85. The distance between the center of oscillation and the point of
D. tolerance suspension is called:

A. fix axis
B. center of gravity
76. Forces that meet at a common point are called: C. center of percussion
D. radius of oscillation
A. co-linear
 94. Gears are manufactured usually in the following processes: milling,
generating, shaving, grinding, and:
86. If the velocity is variable and regular/constantly increasing the rate
A. blanking
of change is called:
B. dinking
A. acceleration C. heat treatment
B. constant work D. molding
C. moment
D. motion
95. Flat belt that is too tight will induce strain on the bearing and belt
_______.
87. The kinematics chain in which one link is considered fixed for the
A. life will be shortened
purpose of analysis but motion is possible in other links.
B. result to uneconomical operation
A. belting C. suffer/shatter
B. frame D. will be sheared/cut
C. mechanism
D. sprocket
96. The resulting cross-sectional area of the tensile test specimen
divided by the specimen original area is called:
88. All forces in the same plane are called:
A. charpy test
A. coplanar
B. % elongation
B. couple
C. impact test
C. parallel
D. izod test
D. resultant

97. SAE 51XXX belongs to the ______ steel family.

89. The _______ is the one of the rigid members / bodies joined
together to form a kinematic chain. A. carbon
B. chromium
A. Coplanar
C. manganese
B. Frame
D. nickel
C. Link
D. Machine
98. Which of the following gasket material which should avoid hot
liquid/steam applications?
90. The resultant of a pair of equal forces but opposite in direction is
called: A. asbestos fiber
B. nylon fiber
A. concurrent C. rubberized
B. couple D. wool
C. non-concurrent 99. Which of the following that describes the same material properties
D. resultant all over/direction and at any particular point in a structural member?

A. heterogeneous
91. The helical and herringbone gears teeth cut after heat treatment B. homogenous
should have hardness in the range of 2310/300BHN. The pinion gear C. isentropic
teeth hardness on the other ideally/normally should be at _____ BHN? D. isotropic

A. 250/320
B. 350/380 100. Arc produced by two tungsten electrodes into which a jet of
C. 400/345 hydrogen is directed.
D. 340/350
A. atomic hydrogen welding
B. electro-beam welding
C. hydrogen bomb
92. As a rule the center to center distance between sprocket should D. hydrogen lancing
not be less than ______ times the diameter of the bigger sprocket and
not less than 30 times the pitch nor more than about 50 times to pitch.

A. 1.5
B. 2
C. 2.5
D. 3

93. What is the carbon content range of SAE 4140 chrome-moly steel
after heat treatment?

A. 0.30/0.45
B. 0.38/0.43
C. 0.38/0.45
D. 0.30/0.50