MHD56162ed2Manipulator Arm Parts Operation Maintenance Manual

Form MHD56162
PARTS, OPERATION, AND MAINTENANCE MANUAL

for
MANIPULATOR ARM
MODELS
600 700C 701C 713 720
(Dwg. MHP1568) (Dwg. MHP2468)
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual

contains important safety, installation, and maintenance information. Make
this manual available to all persons responsible for the installation,
operation and maintenance of these products.
WARNING
This equipment is intended for industrial use only and should not be used for lifting,
supporting, or transporting people or lifting or supporting loads over people.
Always operate, inspect and maintain this unit in accordance with applicable safety
codes and regulations.
Form MHD56162
Edition 2
December 2002
71341481
© 2002 Ingersoll-Rand Company
TABLE OF CONTENTS
Description Page No.
Safety Information
Danger, Warning, Caution, and Notice .......................................................................................................................................................... 3
Safety Summary.............................................................................................................................................................................................. 3
Safe Operating Instructions ........................................................................................................................................................................... 4
Specifications .............................................................................................................................................................................................. 4
Warning Label ........................................................................................................................................................................................... 8
Installation
Mounting ........................................................................................................................................................................................................ 8
Air System ...................................................................................................................................................................................................... 8
Operation
Description of Operation ................................................................................................................................................................................ 10
Balancer Operation ......................................................................................................................................................................................... 10
Control Operation ........................................................................................................................................................................................... 10
Manipulator Arm Operation ........................................................................................................................................................................... 10
Operation Adjustments ................................................................................................................................................................................... 11
Lash-Up .......................................................................................................................................................................................................... 12
Yarding ........................................................................................................................................................................................................... 12
Inspection
Records and Reports ....................................................................................................................................................................................... 13
Wire Rope Reports.......................................................................................................................................................................................... 13
Frequent Inspections ....................................................................................................................................................................................... 13
Periodic Inspection ......................................................................................................................................................................................... 13
Wire Rope Inspection Procedure .................................................................................................................................................................... 14
Units Not in Regular Use................................................................................................................................................................................ 14
Lubrication .................................................................................................................................................................................................. 15
Troubleshooting ......................................................................................................................................................................................... 15
Inspection and Maintenance Report .................................................................................................................................................... 16
Maintenance
Maintenance Intervals..................................................................................................................................................................................... 17
Wire Rope Replacement ................................................................................................................................................................................. 17
Disassembly .................................................................................................................................................................................................... 17
Cleaning, Inspection and Repair ..................................................................................................................................................................... 18
Assembly ........................................................................................................................................................................................................ 18
Testing ............................................................................................................................................................................................................ 19
Series 600 Drawing and Parts List............................................................................................................................................................. 20-24
Manipulator Arm 700C Assembly Drawing and Parts List....................................................................................................................... 26-28
Pivot Column Mount Assembly Drawing and Parts List ............................................................................................................................... 29
Manipulator Arm 713 and 720 Assembly Drawing and Parts List............................................................................................................ 30-31
Carriage Assembly Drawing and Parts List ............................................................................................................................................. 32-33
Parts Ordering Information

Return Goods Policy ....................................................................................................................................................................................... 34
Warranty ..................................................................................................................................................................................................... 35
Office Locations ............................................................................................................................................................................................ 36
2 MHD56162 - Edition 2
SAFETY INFORMATION
This manual provides important information for all personnel

involved with the safe installation, operation, and proper NOTICE
maintenance of this product. Even if you feel you are familiar
with this or similar equipment, you should read this manual • Lifting equipment is subject to different regulations in each
before operating the product. country. These regulations may not be specified in this
manual.
Danger, Warning, Caution, and Notice The National Safety Council, Accident Prevention Manual for
Industrial Operations, Eighth Edition and other recognized safety
Throughout this manual there are steps and procedures which, if
sources make a common point: Employees who work near
not followed, may result in a hazard. The following signal words
suspended loads or assist in hooking on or arranging a load
are used to identify the level of potential hazard.
should be instructed to keep out from under the load. From a
Danger is used to indicate the presence of safety standpoint, one factor is paramount: conduct all operations
DANGER a hazard which will cause severe injury, in such a manner that if there were an equipment failure, no
death, or substantial property damage if personnel would be injured. This means keep out from under a
the warning is ignored. raised load and keep out of the line of force of any load.
Warning is used to indicate the presence
WARNING The Occupational Safety and Health Act of 1970 generally places
of a hazard which can cause severe injury,
the burden of compliance with the owner/employer, not the
death, or substantial property damage if
manufacturer. Many OSHA requirements are not concerned or
the warning is ignored.
connected with the manufactured product but are, rather,
Caution is used to indicate the presence of connected with the final installation. It is the owner’s and user’s
CAUTION a hazard which will or can cause injury or responsibility to determine the suitability of a product for any
property damage if the warning is particular use. It is recommended that all applicable industry,
ignored. trade association, federal, state and local regulations be checked.
Read all operating instructions and warnings before operation.
Notice is used to notify people of
NOTICE installation, operation, or maintenance This manual has been produced by Ingersoll-Rand to provide
information which is important but not dealers, mechanics, operators and company personnel with the
hazard-related. information required to install, operate, maintain and repair the
products described herein.
Safety Summary It is extremely important that mechanics and operators be familiar

with the servicing procedures of these products, or like or similar
Personal protective and safety equipment required by the products, and are physically capable of conducting the
operator’s surrounding environment must be used and maintained procedures. These personnel shall have a general working
in accordance with manufacturer’s instructions. knowledge that includes:
1. Proper and safe use and application of mechanics common
hand tools as well as special Ingersoll-Rand or
WARNING recommended tools.
2. Safety procedures, precautions and work habits established
• Do not use this unit or attached equipment for lifting,
by accepted industry standards.
supporting, or transporting people or lifting or supporting
loads over people.
Ingersoll-Rand cannot know of, or provide all the procedures by
• The supporting structures and load-attaching devices used in
which product operations or repairs may be conducted and the
conjunction with these units must provide a safety factor of at
hazards and/or results of each method. If operation or
least three times the rated capacity of the unit. This is the
maintenance procedures not specifically recommended by the
customer’s responsibility. If in doubt, consult a registered
manufacturer are conducted, it must be ensured that product
structural engineer.
safety is not endangered by the actions taken. If unsure of an
• If system air pressure is lost, lower the load immediately. The
operation or maintenance procedure or step, personnel should
operator must stay out of the vertical path of the load.
place the product in a safe condition and contact supervisors and/
or the factory for technical assistance.
MHD56162 - Edition 2 3
SAFE OPERATING INSTRUCTIONS
The following warnings and operating instructions are intended to 4. Do not use unit if hook latch has been sprung or broken.
avoid unsafe operating practices which might lead to injury or 5. Before each shift, check unit for wear and damage. Never
property damage. use a unit that inspection indicates is worn or damaged.
6. Never lift a load greater than rated capacity of unit. Refer to
Ingersoll-Rand recognizes that most companies who use material capacity labels attached to the unit.
handling equipment have a safety program in force at their facility. 7. Only operate the unit when the wire rope is centered over the
If you are aware that some conflict exists between a rule set forth load. Do not “side pull” or “yard”.
in this publication and a similar rule already set by an individual 8. Never operate unit with twisted, kinked or damaged wire
company, the more stringent of the two should take precedence. rope.
9. Never run wire rope over a sharp edge.
The manual supports a fully installed system. Operators should be 10. Pay attention to the load at all times when operating the unit.
familiar with the operation of the controls before using the system. 11. Make sure everyone is clear of the load path. Do not lift a
load over people.
Safe Operating Instructions are provided to make an operator 12. Never use the unit for lifting or lowering people, and never
aware of dangerous practices to avoid and are not necessarily allow anyone to stand on a suspended load.
limited to the following list. Refer to specific sections in the 13. Never weld or cut a load suspended by the unit.
manual for additional safety information. 14. Do not operate the unit if wire rope is jumping, or if
excessive noise, jamming, overloading, or binding occurs.
1. Only allow personnel trained in, safety and operation on this 15. Shut off air supply before performing any maintenance.
product to operate and maintain the balancer. 16. Avoid collision or bumping of the units.
2. Only operate a balancer if you are physically fit to do so. 17. Do not turn continuously in one direction when using the
3. When a “DO NOT OPERATE” sign is placed on the arm.
balancer controls, do not operate unit until sign has been 18. Do use good posture when operating the system.
removed by designated personnel. 19. Do check air connections for leakage.
SPECIFICATIONS
700 Series Manipulator arms consist of a connecting linkage type boom that folds within itself to offer a large coverage area, these arms
utilize the Balance Air® lifting and balancing unit as the lifting power.
Series 700C Arm - Column/Ceiling Mounted Series 700C Arm - Carriage Mounted
Arm Length Capacity Weight Arm Length Capacity Weight
Part No. Part No.
ft m lbs kg lbs kg ft m lbs kg lbs kg
70015A**Z0613 6 1.83 218 99 70015A**Z0600 6 1.83 218 99
70015A**Z0713 7 2.13 237 108 70015A**Z0700 7 2.13 237 108
70015A**Z0813 8 2.44 150 65 248 113 70015A**Z0800 8 2.44 150 65 248 113
70015A**Z0913 9 2.74 263 120 70015A**Z0900 9 2.74 263 120
70015A**Z1013 10 3.05 275 125 70015A**Z1000 10 3.05 275 125
70020A**Z0613 6 1.83 248 113 70020A**Z0600 6 1.83 248 113
70020A**Z0713 7 2.13 267 121 70020A**Z0700 7 2.13 267 121
70020A**Z0813 8 2.44 200 90 278 126 70020A**Z0800 8 2.44 200 90 278 126
70020A**Z0913 9 2.74 278 126 70020A**Z0900 9 2.74 278 126
70020A**Z1013 10 3.05 304 138 70020A**Z1000 10 3.05 304 138
70035A**Z0613 6 1.83 257 117 70035A**Z0600 6 1.83 257 117
70035A**Z0713 7 2.13 279 127 70035A**Z0700 7 2.13 279 127
70035A**Z0813 8 2.44 350 155 290 132 70035A**Z0800 8 2.44 350 155 290 132
70035A**Z0913 9 2.74 290 132 70035A**Z0900 9 2.74 290 132
70035A**Z1013 10 3.05 316 144 70035A**Z1000 10 3.05 316 144
70050A**Z0613 6 1.83 271 123 70050A**Z0600 6 1.83 271 123
70050A**Z0713 7 2.13 290 132 70050A**Z0700 7 2.13 290 132
70050A**Z0813 8 2.44 500 225 328 149 70050A**Z0800 8 2.44 500 225 328 149
70050A**Z0913 9 2.74 350 159 70050A**Z0900 9 2.74 350 159
70050A**Z1013 10 3.05 367 167 70050A**Z1000 10 3.05 367 167
** T00 = Ceiling mount ** CA1 = Carriage A1 (A1 only in 6, 7, 8 ft [1.83, 2.13, 2.44 m]
B00 = Column mount lengths / 150 and 200 lbs [65 and 90 kg] capacity)
CA2 = Carriage A2 CS2 = Carriage S2
CS3 = Carriage S3 CTR = Carriage T-Rail
CE8 = Carriage ETA8
Series 600 Arm - Mast Configurations Series 713 Arm - Carriage Mounted
Capacity Max. Travel Arm Length Capacity Weight
Part No. Notes Part No.
lbs kg in. mm ft m lbs kg lbs kg
Single Mast Configuration 71315A**Z0600 6 1.83 151 69
60015*A1**Z** 150 68.2 80 2032 71315A**Z0713 7 2.13 166 75
60020*A1**Z** 200 90.9 120 3048
1x Balancer 71315A**Z0800 8 2.44 150 65 175 80
60035*A1**Z** 350 159.1
80 2032 71315A**Z0900 9 2.74 184 84
60050*A1**Z** 500 227.3
6007R*A1**Z** 40 1016 1x Bal. (reeved) 71315A**Z1000 10 3.05 228 104
700 318.2 71320A**Z0600 6 1.83 197 90
6007T*A1**Z** 80 2032 2x Balancer
1000 454.5
6001T*A1**Z** 80 2032 2x Balancer 71320A**Z0800 8 2.44 200 90 224 102
Dual Mast Configuration 71320A**Z0900 9 2.74 235 107
60015*A2**Z** 150 68.2 80 2032 71320A**Z1000 10 3.05 281 128
60020*A2**Z** 200 90.9 120 3048 71335A**Z0600 6 1.83 233 106
1x Balancer
60035*A2**Z** 350 159.1 71335A**Z0713 7 2.13 246 112
80 2032
60050*A2**Z** 500 227.3
71335A**Z0800 8 2.44 350 155 261 119
6007R*A2**Z** 40 1016 1x Bal. (reeved)
700 318.2 71335A**Z0900 9 2.74 258 117
6007T*A2**Z** 80 2032 2x Balancer
1000 454.5 71350A**Z0600 6 1.83 261 119
6001T*A2**Z** 80 2032 2x Balancer
71350A**Z0713 7 2.13 275 125
71350A**Z0800 8 2.44 500 225 276 125
Series 701C Arm 71350A**Z0900 9 2.74 335 152
Arm Length Capacity Weight 71350A**Z1000 10 3.05 351 160
Part No.
ft m lbs kg lbs kg
70115A**Z0613 6 1.83 218 99
Series 720 Arm - Column/Ceiling Mounted
70115A**Z0713 7 2.13 237 108
Arm Length Capacity Weight
70115A**Z0813 8 2.44 150 65 248 113 Part No.
ft m lbs kg lbs kg
70115A**Z0913 9 2.74 263 120
72015A**Z0613 6 1.83 218 99
70115A**Z1013 10 3.05 275 125
72015A**Z0713 7 2.13 237 108
72015A**Z0813 8 2.44 150 65 248 113
Series 713 Arm - Column/Ceiling Mounted 72015A**Z0913 9 2.74 263 120
Arm Length Capacity Weight 72015A**Z1013 10 3.05 275 125
Part No.
ft m lbs kg lbs kg
** T00 = Ceiling mount
71315A**Z0613 6 1.83 151 69
B00 = Column mount
71315A**Z0713 7 2.13 166 75
71315A**Z0813 8 2.44 150 65 175 80
Series 720 Arm - Carriage Mounted
71315A**Z0913 9 2.74 184 84
Arm Length Capacity Weight
71315A**Z1013 10 3.05 228 104 Part No.
ft m lbs kg lbs kg
71320A**Z0613 6 1.83 197 90
72015A**Z0600 6 1.83 xx xx
71320A**Z0713 7 2.13 213 97
72015A**Z0700 7 2.13 xx xx
71320A**Z0813 8 2.44 200 90 224 102
72015A**Z0800 8 2.44 150 65 xx xx
71320A**Z0913 9 2.74 235 107
72015A**Z0900 9 2.74 xx xx
71320A**Z1013 10 3.05 281 128
72015A**Z1000 10 3.05 xx xx
71335A**Z0613 6 1.83 233 106
71335A**Z0713 7 2.13 246 112 ** CA1 = Carriage A1 (A1 only in 6, 7, 8 ft
[1.83, 2.13, 2.44 m] lengths / 150 lbs [65 kg] capacity)
71335A**Z0813 8 2.44 350 155 261 119
CA2 = Carriage A2
71335A**Z0913 9 2.74 258 117
CS3 = Carriage S3
71335A**Z1013 10 3.05 271 123
71350A**Z0613 6 1.83 261 119 CE8 = Carriage ETA8
71350A**Z0713 7 2.13 275 125 CS2 = Carriage S2
71350A**Z0813 8 2.44 500 225 276 125 CTR = Carriage T-Rail
71350A**Z0913 9 2.74 335 152
71350A**Z1013 10 3.05 351 160
Series 600 Model Code Explanation
Example: 60015IA1A2ZPG 600 15 I A 1 A2 Z P G
Style
600
Capacity - Vertical Travel
15 = 150 lbs (68.2 kg) - 80 in. (2032 mm)

20 = 200 lbs (90.9 kg) - 120 in. (3048 mm)
35 = 350 lbs (159.1 kg) - 80 in. (2032 mm)
50 = 500 lbs (227.3 kg) - 80 in. (2032 mm)
7R = 700 lbs (318.2 kg) - 40 in. (1016 mm)
7T = 700 lbs (318.2 kg) - 80 in. (2032 mm)
1R = 1000 lbs (454.5 kg) - 40 in. (1016 mm)
1T = 1000 lbs (454.5 kg) - 80 in. (2032 mm)
Intelift Options
S = Standard Balancer
I = Intelift Balancer
A = Arm
Single or Dual Mast
1 = Single Mast
2 = Dual Mast
Carriage Options
A1 = ZRA1
A2 = ZRA2
S2 = ZRS2
S3 = ZRS3
TR= T-Rail
E8 = ETA-8
K2 = KBK2
Note: All Zimmerman 600 Arms use a Low Profile Carriage Assembly
Controls
Z = ZA (Zim-Air) Control (Includes dummy handle)
Brake Options
0 = No Brake
P = Pin-lock Brake (hard stops every 45°)
B = Bumper Friction Brake (soft stop at any point on 360° rotation)
C = Caliper Brake
Mast Length
A = 4 ft (1.22 m) G = 7 ft (2.13 m) P = 10 ft (3.05 m)

B = 4 ft 6 in. (1.37 m) H = 7 ft 6 in. (2.29 m) Q = 10 ft 6 in. (3.20 m)
C = 5 ft (1.52 m) J = 8 ft (2.44 m) R = 11 ft (3.35 m)
D = 5 ft 6 in. (1.68 m) K = 8 ft 6 in. (2.59 m) S = 11 ft 6 in. (3.51 m)
E = 6 ft (1.83 m) M = 9 ft (2.75 m) T = 12 ft (3.66 m)
F = 6 ft 6 in. (1.98 m) N = 9 ft 6 in. (2.90 m)
Series 700 Model Code Explanation
Example: 70015SATT0ZP06A 700 15 S A TT 0 ZP 06 A
Style
700
701 (150 lb (68.2 kg) capacity only)
713
720 (150 lb (68.2 kg) capacity only)
Capacity - Vertical Travel
15 = 150 lbs (68.2 kg) - 80 in. (2032 mm)

20 = 200 lbs (90.9 kg) - 120 in. (3048 mm)
35 = 350 lbs (159.1 kg) - 80 in. (2032 mm)
50 = 500 lbs (227.3 kg) - 80 in. (2032 mm)
Intelift Options
S = Standard Balancer
I = Intelift Balancer
A = Arm
Mounting Options
TT = Top Mount (Ceiling mount) S2 = ZRS2 Carriage Mount

BB = Bottom Mount (Column mount) TR = T-Rail Carriage Mount
A1 = ZRA1 Carriage Mount* E8 = ETA-8 Carriage Mount
A2 = ZRA2 Carriage Mount K2 = KBK2 Carriage Mount
* Note: A1 Carriage Mount Option is only available for arms with 150 and 200 lbs (65 and 90 kg)
capacity / 6, 7, and 8 ft (1.83, 2.13 and 2.44 m) length.
Carriage Options
0 = No Carriage
H = High-Profile Carriage
L = Low-Profile Carriage
Controls
ZP = ZA (Zim-Air) Pendant Control EP = EA (Equi-Air) 2PS Pressure

ZQ = ZA (Zim-Air) Quad-Coil EV = EA (Equi-Air) 2PS Vacuum
ZT = ZA (Zim-Air) Tri-Coil
BA = BA (Balance-Air) Standard
BZ = BA (Balance-Air) Z-Servo
Arm Length
06 = 6 ft (1.83 m) Arm
07 = 7 ft (2.13 m) Arm
08 = 8 ft (2.44 m) Arm
09 = 9 ft (2.74 m) Arm
10 = 10 ft (3.05 m) Arm
Mounting Accessories
0 = No Mounting Accessories D = 9 ft (2.74 m) Column Mount

A = 13 in. (0.33 m) Ceiling Mount E = 10 ft (3.05 m) Column Mount
B = 8 ft (2.44 m) Column Mount F = 11 ft (3.35 m) Column Mount
C = 8 ft 6 in. (2.59 m) Column Mount G = 12 ft (3.66 m) Column Mount
WARNING LABELS
Each Manipulator Arm is supplied from the factory with the

warning labels shown. If the warning labels are not attached to
your Manipulator Arm, order new labels and install them. Refer
to parts list for part number. Read and obey all warnings and other
safety information attached to the Manipulator Arm. Warning
labels may not be shown actual size. The warning labels must be
clearly visible at all times.
(Part number
54115993)
(Part number
54116009)
INSTALLATION
Prior to installing unit, carefully inspect it for possible shipping

Air System
damage. Units are supplied fully lubricated from the factory.
The air supply system should be purged for a minimum of 30
seconds prior to connection of the balancer and controls. This will
CAUTION remove any debris from air lines and help prevent damage to
controls at start up.
• Owners and users are advised to examine specific, local or
other regulations, including American National Standards
Institute and/or OSHA Regulations which may apply to a
particular type of use of this product before installing or
WARNING
putting the unit into use. • Do not exceed 100 psig (6.9 bar/690 kPa) inlet pressure. Do
• A falling load can cause injury or death. Before installing, not use a lubricator of any kind. Oil will damage internal
read “SAFETY INFORMATION”. components.
• The air supply must be clean and free from water and water
Mounting vapor.
Make certain unit is properly installed. A little extra time and Air Lines
effort in doing so can contribute a lot toward preventing accidents
and helping you get the best service possible. The inside diameter of the unit air supply lines must not be
smaller than 3/8 inch (10 mm) based on a maximum of 100 feet
Always make certain supporting member from which unit is (30 m) between the air supply and the unit. Contact the factory for
suspended is strong enough to support the weight of the unit plus recommended air line sizes for distances greater than 100 feet
the weight of a maximum rated load plus a generous factor of at (30 m). Before making final connections, all air supply lines
least 300% of the combined weights. If in doubt, contact a should be purged before connecting to unit inlet. Supply lines
registered structural engineer. should be as short and straight as installation conditions will
permit. Long transmission lines and excessive use of fittings,
Securely mount unit to support using six or fourteen 1/2-13 grade elbows, tees, globe valves, etc. cause a reduction in pressure due
8 capscrews and torque to 76 ft lb (103 Nm) dry or 57 ft lb (77 to restrictions and surface friction in the lines. If quick-disconnect
Nm) lubricated. fittings are used at the inlet of the unit, they must have at least a
3/16 inch (10 mm) air passage. Use of smaller fittings will reduce
performance.
Connection of Air Lines To maintain dry air, the frequency for draining the filter should
also be based on the condition of the air supply. We suggest the
filter be drained weekly at first. Depending on air supply
condition, a proper filter drain schedule should be established.
Moisture in Air Lines
Moisture that reaches the unit through supply lines is the chief
Air Supply factor in determining the length of time between service
overhauls. Moisture traps can help to eliminate moisture. Other
Up methods, such as an air receiver which collects moisture before it
(Black) reaches the unit controls or an aftercooler at the compressor that
cools the air prior to distribution through the supply lines, are also
Down helpful.
(Yellow)
Interlock (White) Wire Rope

Plug if not required.
Retract wire rope completely into Balancer. Ensure wire rope is
correctly reeved through Manipulator Arm pulleys. Ensure hook
(Dwg. MHP1902) wire rope clamp does not contact pulley. Ensure wire rope end is
not frayed, use plastic cap to prevent snagging and damage to air
ZA Control hoses. Refer to “Maintenance” section for wire rope replacement
The control hose is pre-assembled to the Manipulator Arm. instruction.
Control hoses are black, yellow and white precoiled hose
assemblies. The yellow hose must be connected to the down port
of the ZA manifold. The black hose must be attached to the up
port of the ZA manifold. The white hose must be installed in the
pilot port of the balancer.
2PS Control (2 Position Sensor)

The control tubing is a tri-coil assembly. A black 3/8 inch (9.5
mm) tube supplies air to the handling device. A 5/32 inch (3.9
mm) tube supplies the pilot signal to the 2PS valve. Manipulator
Arms with a hi-lo circuit utilize a yellow 3/8 inch (9.5 mm) tube.
Air Line Filter
It is recommended that an air line strainer/filter be installed as

close as practical to the unit air inlet port. The strainer/filter
should provide 5 micron filtration and include a moisture trap. (Dwg. MHP2026)
Clean strainer/filter monthly to maintain its operating efficiency.
OPERATION
The EA Regulator provides a control circuit and a work circuit

Description Of Operation
through the regulator for balancer operation. The trim valve is an
The Manipulator Arm is an integrated group of components adjustable flow control providing a (control circuit) regulated low
designed to maximize the interaction of man and machine. The volume of air to the main regulator. The main regulator provides a
Manipulator Arm mounts to an overhead beam or rail system and higher volume of air to the piston chamber of the balancer. The
incorporates a Zimmerman balancer. The balancer has a wire auxiliary flow control allows air to be bled to atmosphere to
rope with load hook which is fed through the Manipulator Arm to support a lighter load.
the work area. The operator controls the system by use of the
Zimmerman ZA (Zim-Air) up and down control or the The Two Position Sensor Valve is a pilot operated, four way, spring
Zimmerman 2PS (2 Position Sensor) zero gravity control. return valve. Pilot signal is sent to the valve by a switch mounted
on the handling device, or by a pilot line from the clamp circuit.
The system renders the load virtually weightless through the
balancer’s compressed air operation. When the Manipulator Arm The EA Regulator controls operation of the balancer when the
is mounted to a rail system it provides for ease of horizontal handling device has a load attached to it.
movement. This combination requires little physical strength to
operate and reduces operator fatigue. The Two Position Sensor Valve controls balancer operation when
the handling device is empty by bleeding air pressure from the
EA Regulator to atmosphere.
Balancer Operation
The pilot signal shifts the 2PS valve to a blocked port giving the
Energy used to power the balancer is compressed air, a minimum EA Regulator full balancing control of the handling device and
of 70 psig (4.8 bar/480 kPa) is required. Air is controlled by an load. Once the load is placed and released, the spring return will
external control package. Compressed air pushes against the over come the pilot signal shifting the valve back to a bleed
piston, causing it to move laterally. condition balancing the empty handling device.
The piston pushes the reel assembly causing the reel to move
laterally as well as rotate which winds the wire rope into the Manipulator Arm Operation
balancer, raising the hook or handling device. Compressed air is
released through the controls to atmosphere and the reel rotates in
the opposite direction lowering the hook or handling device. WARNING
• If system air pressure is lost, lower the load immediately. The
The balancer reaches maximum capacity when 100 psig (6.9 bar/
operator must stay out of the path of the load. Clamp may lose
690 kPa) is applied. As air pressure decreases the unit capacity
force required to hold load resulting in injury.
decreased proportionally. If 80 psig (5.5 bar/552 kPa) is applied to
the balancer, maximum balancer operational capacity is 80% of
The “UP” and “DN” levers allow adjustable speed control. As
rated capacity.
lever is depressed further, operational speed increases. Use lever
to ‘throttle’ speed to ensure controlled movement of the hook or
Control Operation handling device.
The Manipulator Arm uses the Zimmerman ZA (Zim-Air) or

2PS (2 Position Sensor) control package. CAUTION
ZA Control • Do not wrap control hoses around the wire rope. Damage to
hoses and failure of unit may result.
The Zim-Air control package utilizes an up/down control
pendant, connected to the manifold mounted to the balancer. The Raising and lowering of the load is dependent on the type of
top of the manifold has two flow control valves, labeled “UP” and control circuit on the handling device. The Zim-Air (ZA) type
“DN”. They control the speed with which a load will raise and control requires manual lever operation to raise and lower the
lower. The center screw control is for “hook balance adjustment” device. If the handling device has a 2PS (2 Position Sensor)
to maintain the hook in a floating condition when it does not have control, the device is in zero gravity with or without a load and
a load on it. requires the operator to push up or down to raise and lower the
device.
Air is supplied through the manifold to the control pendant. When 1. Move Manipulator Arm to the pick up point, and position it
the “UP” lever is depressed, air passes through a passage in the over the load for pick up.
pendant and into the balancer piston chamber resulting in the 2. Slowly lower balancer and engage load until completely
balancer raising the load. Lowering the load is accomplished by seated.
depressing the “DN” lever, which releases air in the balancer to 3. Raise load and maneuver to the set down point.
atmosphere through the block, and lowers the load. 4. At the set down point lower the load.
5. Maneuver the Manipulator Arm back to the pick up point
and repeat steps.
2PS (2 Position Sensor)
Positioning of the load is best accomplished by the operator, when
This style control utilizes the EA Regulator and Two Position
moving away from the manipulator arm pivot point. Manipulator
Sensor Valve. arm will freely follow.
5. Turn on air supply to system. Adjust supply pressure to 70
Operation Adjustments
psig (4.8 bar/480 kPa) minimum, but do not exceed 100 psig
(6.9 bar/690 kPa).
6. Turn on air supply to handling device.
WARNING 7. Engage part with handling device.
• Air supply pressure must be a minimum of 70 psig (4.8 bar/ 8. Adjust pilot regulator to balance (support) handling device
480 kPa) and a maximum of 100 psig (6.9 bar/690 kPa). and part. Adjust pilot regulator screw, by turning clockwise,
Excessive air pressure may damage the balancer or controls. to increase balancing capacity. Turn screw counterclockwise
• Prior to adjustment of the controls, ensure air is off and wire to reduce balancing capacity. When balanced, equal effort
rope is slack. will be required to raise and lower the handling device and
• Interlock should not be adjusted until all control adjustments part together.
have been completed. Interlock may not function properly if it 9. Disengage part at place point.
is set before the controls. 10. Adjust bleed valve screw at 2PS valve to balance empty
• Screw type flow control and hook balance adjustment screws handling device. Turn bleed valve screw clockwise to
on the ZA manifold should never extend above manifold body. increase balancing capacity. Turn bleed valve screw
Thread engagement will be minimal and could result in screw counterclockwise to decrease balancing capacity. When
being discharged from manifold. empty handling device is properly balanced, it will require
• The 2PS control may not support the weight of the empty equal effort to raise and lower.
handling device, or may raise device at a potentially hazardous
rate. Extreme care must be used until all control adjustments Interlock (Safety Circuit)
are complete.
ZA Control CAUTION
1. On top of the ZA manifold are two screw type flow controls. • Interlock should not be adjusted until all control adjustments
Turn “UP” and “DOWN” flow control screws clockwise until have been completed.
fully closed. Then turn each flow control screw
counterclockwise one full turn.
2. The center screw is for hook balance adjustment. Screw head NOTICE
should be flush with top of manifold body.
• It may be necessary to actuate clamp/unclamp or vacuum/
3. Turn on air supply. Adjust supply pressure; do not exceed
blowoff button several times to obtain correct interlock
100 psig (6.9 bar/690 kPa).
setting.
4. Raise load to “UP” stop.
• Interlock is available only on ZA controlled handling devices.
5. Depress “DOWN” lever on ZA control pendant. Adjust
“DOWN” flow control screw, by turning counterclockwise,
1. With the empty handling device suspended by the balancer,
until desired down speed is reached.
adjust interlock adjustment screw, by turning
6. Depress “UP” lever on ZA control pendant. Adjust “UP”
counterclockwise, until 3/4 inch (38 mm) of thread is visible.
flow control screw, by turning counterclockwise, until
2. While cycling clamp/unclamp or vacuum/blowoff functions,
desired speed is achieved.
turn interlock adjustment screw clockwise until both clamp/
7. To set hook balance point, adjust hook balance adjustment
unclamp or vacuum/blowoff circuits function.
screw, by turning clockwise, until empty handling device
3. Cycle clamp/unclamp or vacuum/blowoff buttons several
begins to rise. Slowly adjust screw, by turning
times to ensure smooth operation and that interlock valve is
counterclockwise, until handling device stops moving.
shifting completely.
4. Raise empty handling device to its “UP” stop. Depress “UP”
2PS Control lever for 3 to 4 seconds to simulate a load on the balancer.
5. Actuate clamp/unclamp or vacuum/blowoff circuits. Clamp/
1. Set pilot regulator screw with 1/2 inch (12 mm) of thread blowoff should not function. Air may be heard discharging to
visible. atmosphere.
2. On the left side of the regulator (farthest from the balancer as 6. If clamp/blowoff does function, repeat this adjustment
the control is installed) locate trim valve screw and adjust, by procedure until clamp/blowoff does not open with handling
turning clockwise, until closed. Turn screw counterclockwise device at the “UP” stop.
one and a half turns. 7. Once interlock valve is adjusted correctly, hold interlock
3. Locate auxiliary flow control (closest to the balancer as the stem with a suitable pair of pliers and tighten the 3/8 inch
control is installed) screw and adjust, by turning screw jam nut on interlock adjustment screw to prevent setting
counterclockwise, until screw head protrudes from regulator from changing.
body 1/8 inch (3 mm).
4. Adjust 2PS bleed valve screw, by turning clockwise, until
closed, then turn counterclockwise two turns.
Lash-Up Yarding
To properly install load hook to wire rope you must determine the
following: CAUTION
1. Highest point which load must clear from floor. Refer to
Dwg. MHP1358 on page 12. • Do not operate the unit if load is not centered under wire
rope. Yarding of the wire rope will cause premature wire rope
failure and undue wear of unit parts.
Wire rope should not be yarded more than 10 degrees in any

direction from the center line of the wire rope guide or pulley.
Excessive yarding will cause increased wear on the unit and may
#1 Obstruction decrease the working life of the components.
(Dwg. MHP1358)
2. Distance from hook throat to bottom of load. Refer to Dwg.

MHP1896 on page 12.
3. Add dimension #1 to dimension #2, then add 3-1/2 inches
(89 mm).
4. Measuring from the floor with the wire rope fully retracted,
install hook using the dimension from instruction #3 to the
floor.
10 Degree
Incorrect Maximum
angle in
any direction
Correct
Load #2
(Dwg. MHP1896)
(Dwg. MHP1897)
INSPECTION
2. WIRE ROPE. Lower load and visually inspect all wire rope.
WARNING Refer to “Wire Rope Inspection Procedure” on page 14.
Inspect for wear and damage indicated by distortion of wire
• All new, altered or modified equipment should be inspected rope such as kinking, “birdcaging,” core protrusion, main
and tested by personnel instructed in safety, operation and strand displacement, corrosion, broken, or cut strands. If
maintenance of this equipment to ensure safe operation at damage is evident, do not operate unit until the discrepancies
rated specifications before placing equipment is service. have been reviewed and inspected further by personnel
• Never use a unit that inspection indicates is defective. instructed in the operation, safety, and maintenance of this
unit.
Frequent and periodic inspections should be performed on
equipment in regular service. Frequent inspections are visual
examinations performed by operators or personnel trained in WARNING
safety and operation of this equipment and include observations
made during routine equipment operation. Periodic inspections • The full extent of wire rope cannot be determined by visual
are thorough inspections conducted by personnel trained in the inspection. At any indication of wear inspect the wire rope in
safety, operation and maintenance of this equipment. Inspection accordance with instructions in “Periodic Inspection.”
intervals depend upon the nature of the critical components of the
equipment and the severity of usage. 3. WIRE ROPE CLAMP. Inspect wire rope clamp at handling
device lifting eye for tightness of clamp, security of thimble,
Careful inspection on a regular basis will reveal potentially and load hook for proper latching. Ensure wire rope free end
dangerous conditions while still in the early stages, allowing is capped.
corrective action to be taken before the condition becomes 4. THREADED CONNECTIONS. Check all threaded
dangerous. connections for tightness. Tighten or replace if necessary.
5. OVERHEAD MOUNTING. If any loose or missing
Deficiencies revealed through inspection, or noted during hardware is detected, tighten or replace.
operation, must be reported to designated personnel instructed in 6. TUBING. Inspect tubing and fittings for cracks, cuts or
safety, operation and maintenance of this equipment. A leaks. Replace if any are detected.
determination as to whether a condition constitutes a safety 7. PULLEY SYSTEM. Inspect pulleys for cracks, nicks, wear
hazard must be decided, and the correction of noted safety or damage. Replace if necessary.
hazards accomplished and documented by written report before 8. INTERLOCK (Safety Circuit). Test operation with no load.
placing the equipment in service. Raise empty handling device to the “UP” stop. With “UP”
lever depressed for 3 to 4 seconds (to simulate load), actuate
clamp/unclamp or vacuum/blowoff circuit. Clamp or blowoff
Records and Reports
should not function. Refer to “OPERATION” section,
Inspection records, listing all points requiring periodic inspection ‘Interlock’ for adjustment instructions.
should be maintained for all load bearing equipment. Written 9. AIR SYSTEM. Visually inspect all connections, fitting,
reports, based on severity of service, should be made on the hoses and components for indication of air leaks. Repair any
condition of critical parts as a method of documenting periodic leaks found.
inspections. These reports should be dated, signed by the person
who performed the inspection, and kept on file where they are Periodic Inspection
readily available for authorized review.
Frequency of periodic inspection depends on the severity of
usage:
Wire Rope Reports
Records should be maintained as part of a long-range wire rope NORMAL HEAVY SEVERE
inspection program. Records should include the condition of wire yearly semiannually quarterly
rope removed from service. Accurate records will establish a
relationship between visual observations noted during frequent
inspections and the actual condition of wire rope as determined by Disassembly may be required for HEAVY or SEVERE usage.
periodic inspections. Keep accumulative written records of periodic inspections to
provide a basis for continuing evaluation.
Frequent Inspections Inspect all the items in “Frequent Inspection”. Also inspect the
following:
For equipment in continuous service, frequent inspections should 1. FASTENERS. Check all rivets, split pins, capscrews and
be made by operators at the beginning of each shift. nuts. Replace if missing or tighten if loose.
1. OPERATION. Check manipulator arm for full range of 2. ALL COMPONENTS. Inspect for wear, damage,
motion, smooth operation and ease of movement. Locate the deterioration, deformation and cleanliness. If external
source of any binding or rough operation and repair. Make evidence indicates the need, disassemble. Check bearings,
sure all controls function properly. pulleys, and plates. Replace worn or damaged parts. Clean,
lubricate and reassemble.
3. WIRE ROPE. In addition to Frequent Inspection
Wire Rope Inspection Procedure
requirements, also inspect for the following:
a. Build-up of dirt and corrosion. Clean with steam or a To properly inspect the wire rope:
stiff wire brush to remove dirt and corrosion if 1. Lower the load until all wire rope has played out of the
necessary. balancer.
b. Loose or damaged end connection. Replace if loose or 2. Use a gloved hand to run the length of wire rope exposed
damaged. below the end of arm pulley. IF THE GLOVE SNAGS ON
c. Check wire rope anchor is secure in drum. THE ROPE CHECK FOR FRAYING AND REPLACE AS
d. Verify wire rope diameter. Measure the diameter of the NECESSARY WITH APPROVED INGERSOLL-RAND
wire rope from crown-to-crown throughout the life of REPLACEMENT PART. Part number 10084-30 (galvanized)
the wire rope. Recording of the actual diameter should 10084-30SS (stainless).
only be done with the wire rope under equivalent 3. Use a permanent marker to mark the wire rope at the end of
loading and in the same operating section as arm pulley.
accomplished during previous inspections. If the actual 4. Model 700C Arm
diameter of the wire rope has decreased more than 1/64 Place a rag over the wire rope at the balancer cable guide
inch (0.4 mm) a thorough examination of the wire rope opening.
should be conducted by an experienced inspector to Model 713 Arm
determine the suitability of the wire rope to remain in a. Ensure wire rope is slack.
service. Refer to Dwg. MHP0056 on page 14. b. Support the balancer.
c. Remove top balancer mount bolt.
d. Allow balancer to rotate down.
e. Continue with step 5 below.
5. Using the controls slowly raise the wire rope checking for
frays in the same manner as the end of arm. IF THE RAG
SNAGS ON THE ROPE CHECK FOR FRAYING AND
REPLACE AS NECESSARY WITH APPROVED
INGERSOLL-RAND REPLACEMENT PART.
6. Ensure the mark placed on the rope passes across the rag to
verify the entire length has been inspected.
IF THE MARK ON THE ROPE DOES NOT PASS THE
RAG.
7. Use a flashlight and inspection mirror to access the wire rope
throught the centerlink openings at the pulleys. IF THE
ROPE APPEARS TO BE FRAYED OR DAMAGED IN
ANYWAY; REPLACE AS NECESSARY WITH
(Dwg. MHP0056) APPROVED INGERSOLL-RAND REPLACEMENT PART.
4. PULLEYS. Inspect pulleys for wear or damage. Replace if The wire rope should inspected daily to ensure the maximum
necessary. safety.
5. PIVOT ASSEMBLY. Inspect pivoting connections for If one strand of wire is broken on any given bundle replace the
looseness, bearing wear, and smooth operation. Repair or wire rope.
replace any loose or worn components.
6. AIR SYSTEM. Inspect valves, controls, connections for
leakage and wear. Repair or replace components if leaks are
Units Not in Regular Use
found or if operation is rough. Inspect all tubing, air lines, 1. Units which have been idle for a period of one month or
and fittings for cuts, damage, or leakage. Repair or replace more, but less than one year, should be given an inspection
tubing and fittings as necessary. conforming with the requirements of “Frequent Inspection”
7. SUPPORTING STRUCTURE. Check for distortion, wear prior to being placed into service.
and continued ability to support load. 2. Units which have been idle for a period of more than one
8. CARRIAGE TROLLEYS. Check trolley assemblies for ease year should be given an inspection conforming with the
of movement, loose or missing hardware. Check for cracks requirements of “Periodic Inspection” prior to being placed
in or damage to wheels. Repair or replace trolley and/or into service.
wheels as necessary. 3. Standby units should be inspected at least semiannually in
9. LABELS AND TAGS. Check for presence and legibility of accordance with the requirements of “Frequent Inspection”.
labels. Replace if damaged or missing. In abnormal operating conditions, units should be inspected
10. BALANCER. Inspect Balancer in accordance with at shorter intervals.
recommendations in Balancer Parts, Operation and
Maintenance manual.
11. CARRIAGE (optional feature). Inspect for cracks or
damage. Replace if either are found.
LUBRICATION
Pivot assemblies are pre-packed with grease at the factory and

Wire Rope
should not require any additional lubrication.
Follow wire rope manufacturer’s instructions. At a minimum,
If after time it becomes necessary to disassemble the pivot observe the following guidelines.
assembly, all parts should be cleaned with a mineral spirit 1. Clean with a brush or steam to remove dirt, rock dust or other
solution and the bearings repacked with grease. Recommended foreign material on surface of wire rope.
lubricant (10885) is available through Ingersoll-Rand.
CAUTION
• Do not use an acid-based solvent. Only use cleaning fluids
specified by wire rope manufacturer.
2. Apply Ingersoll-Rand LUBRI-LINK-GREEN or ISO VG

100 (SAE 30W) oil as a wire rope lubricant.
3. Brush, drip or spray lubricant weekly, or more frequently,
depending on severity of service.
TROUBLESHOOTING
The following table is for Manipulator Arm specific problems. This section provides basic troubleshooting information. Determination of
specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and
maintenance of this equipment. The chart below provides a brief guide to common problems, probable causes and remedies. Refer to the
Balancer Service Manual for Balancer/Control specific problems.
Symptom Possible Cause Remedy

Hook does not balance or raise and lower. Balancer controls may need adjustment. Refer to Balancer manual for adjustment of
controls.
Air lines or connections may be leaking. Check air system for leaks and repair if leaks
are found.
Air line connections incorrect. Reconnect air lines as described in ‘Connec-
tion of Air Lines’ in “INSTALLATION”
section.
Hook up and down is erratic. Cable guide wheels or bearings are damaged. Inspect guide wheels and bearing sleeves for
damage or tightness. Repair or replace as
required.
Cable may be damaged. Inspect cable and replace if damaged or
worn.
Arm movement is stiff. Swivel assembly bearings require Check locknut adjustment and lubricate
lubrication. bearings.
INSPECTION AND MAINTENANCE REPORT
Ingersoll Rand Manipulator Arm

Model Number: Date:
Serial Number: Inspected By:
Reason for Inspection: (Check Applicable Box)
1. Scheduled Periodic Inspection Operating Environment:
( ______ Quarterly ______ Semiannually ______ Yearly)
2. Discrepancies noted during Frequent Inspection
Normal _______ Heavy _______ Severe _______
3. Discrepancies noted during Maintenance
4. Other:
______________________________________________________
Refer to the Parts, Operation and Maintenance Manual “INSPECTION” section for general inspection criteria. Also, refer to appropriate
National Standards and codes of practice. If in doubt about an existing condition, contact the nearest Ingersoll-Rand Distributor or the
factory for technical assistance.
CONDITION CORRECTIVE
COMPONENT NOTES
Pass Fail Repair Replace
Arm or Mast
Fasteners
Shafts and Pulleys
Bearings ---
Balancer Refer to Balancer Parts, Operation and Maintenance Manual.
Wire Rope Guide ---
Covers
Controls and Hoses
Air Manifold
Measure hook and check for increased throat opening.
Bottom
Damage ---
Hook
Hook Crack Test Method Used: Dye Penetrant ______ Magnetic Particle ______ Other: ________________________________
Hook Latch ---
Wire Rope Working length(s) maximum stretch: _________ inches/ _________ mm
Supporting Structure
Labels and Tags ---
Other Components
(list in NOTES section)
This page may be photocopied and used as an Inspection/Maintenance record.
MAINTENANCE
4. Remove hook from wire rope.

CAUTION 5. Remove capscrew (17) and nut (15) from upper mounting
bracket of balancer.
• Use of other than genuine Ingersoll-Rand replacement parts 6. Allow balancer to rotate down towards the floor. The lower
could result in damage to the unit and void the warranty. mounting bolt will support weight of balancer.
7. Pull wire rope from balancer until it stops at bottom of travel.
8. Cut wire rope at the balancer.
WARNING 9. Secure wire rope inside of manipulator arm until new wire
rope has been installed in balancer.
• Never perform maintenance on the Manipulator Arm while 10. Remove wire rope from balancer. Refer to the balancer
it is supporting a load. Service Manual.
• Before performing maintenance, tag controls: 11. Install new wire rope to balancer reel.
WARNING - DO NOT OPERATE - 12. Two full wraps around reel are required for balancer to
EQUIPMENT BEING REPAIRED. function properly. Ensure second full wrap of wire rope is in
• Only allow service personnel trained in safety and the center of the cable guide opening.
maintenance on this unit to perform maintenance. 13. Make a butt joint splice with old wire rope and free end of
• After performing any maintenance on the unit, adjust and new wire rope.
test unit in specified application before returning to service.
14. From load end of manipulator arm, pull old wire rope from
• Turn off air supply to unit and be sure wire rope is slack
manipulator arm until new wire rope comes out of last pulley.
before attempting any disassembly operations.
15. Disconnect butt splice.
16. Discard old wire rope.
Maintenance Intervals 17. Rotate balancer toward upper mount bracket and install
capscrew (17) and nut (15).
The Maintenance Interval chart is based on intermittent operation 18. Pull all slack wire rope from manipulator arm.
of the unit eight hours each day, five days per week. If unit 19. Lash hook to wire rope.
operation exceeds eight hours per day, or use is under HEAVY or 20. Apply load and turn on air supply.
SEVERE conditions, more frequent maintenance should be
performed. Refer to ‘Periodic Inspection’ in the “INSPECTION”
section for interval guidance. Disassembly
INTERVAL MAINTENANCE CHECK

NOTICE
Start of each shift Make a thorough visual inspection of the
Manipulator Arm and attached compo- • Air lines are connected to the balancer end cap. Use care
(Operator or nents for damage. Do not operate the when removing end cap.
Maintenance unit, or components, if damaged.
Personnel) Operate the unit through the normal 700C Manipulator Arm
range of movements. Unit must operate
smoothly without sticking, binding or Refer to Dwg. MHP1567 on page 26.
abnormal noises. 1. Shut off air supply and disconnect air lines. Remove
capscrews (10), washers (9), nuts (20) and manipulator arm
3 months Check operation of balancer. Refer to from carriage or support.
balancer manual for maintenance 2. Remove capscrews (11), washers (19), nuts (20) and pivot
(Maintenance information. assembly (7) from rear mast (3).
Personnel) 3. Remove hook assembly from end of wire rope.
Yearly Inspect pivot assembly. 4. Remove wire rope, refer to ‘Wire Rope Replacement.’
Remove capscrews (17), nuts (15) and bushings (16) which
Check all the supporting members,
(Maintenance secure the Balancer. Remove the Balancer and pull
including the clamps, fasteners, nuts, remaining wire rope from arm.
Personnel) etc. for indications of damage or wear.
5. Remove capscrews (13) and washers (14) from connector
Repair or replace as required. plates (4).
6. Tap out pins (8) and (35) and separate connector plates from
Wire Rope Replacement masts (2) or (3) and center link (1).
7. Note shim pack (22) thickness and position, then remove
from center link. Tap bearing cups (24) from connector
WARNING plates and bearing cones (23) from center link (1).
8. Remove capscrew (29) and separate spacer (25), thrust
• Improper routing of the wire rope can cause severe injury or washers (26) and pulley (27) from center link.
death. Wire rope must run through all of the pulleys in the arm. 9. Remove screws (42) and drive out pins (41) from cable guide
(43). Remove cable guide.
1. Lower load until wire rope is slack and all air pressure has 10. Remove capscrew (40) and nut (45) from front mast (2).
been bled from balancer. Separate bearings (38) and cable sheave (39) from front
2. Turn off air supply. mast.
3. Remove load from hook. 11. Loosen setscrew (44) and slide air manifold (5) from front
mast (2).
713 Manipulator Arm Inspection
Refer to Dwg. MHP1888 on page 30. All disassembled parts should be inspected to determine their
1. Shut off air supply and disconnect air lines. Remove fitness for continued use. Pay particular attention to the following:
capscrews (10), washers (9), nuts (20) and manipulator arm 1. Inspect all threaded items and replace those having damaged
from carriage or support. threads.
2. Remove capscrews (11), washers (19), nuts (20) and pivot 2. Inspect all bearings for freeness of rotation and wear.
assembly (7) from rear mast (3). Replace bearings if rotation is rough or bearings are worn.
3. Remove hook assembly from end of wire rope. 3. Inspect wire rope pulleys. Replace worn bushings and
4. Remove wire rope, refer to ‘Wire Rope Replacement.’ pulleys.
Remove capscrews (17), nuts (15) and bushings (16) which 4. Inspect stop pins, stop plates and bumpers for damage.
secure the Balancer. Remove the Balancer and pull Replace if worn or deformed.
remaining wire rope from arm. 5. Inspect all pivot pins for wear. Replace pins that are scored
5. Bend lockwasher (52) tab free from locknut (51). Remove or worn.
locknut, lockwasher and washer (53). 6. Inspect air lines for cracks, cuts and leakage.
6. Separate front arm (2) from rear arm (3). Remove bearing 7. Inspect air fittings for cracks, leakage and security.
cups (24) and bearing cones (23).
7. Remove capscrew (40) and nut (45) from front mast (2). Repair
Separate bearings (38) and cable sheave (39) from front
mast. Actual repairs are limited to the removal of small burrs and other
8. Loosen setscrew (44) and slide air manifold (5) from front minor surface imperfections. Use a fine stone or emery cloth for
mast (2). this work.
1. Worn or damaged parts must be replaced. Refer to the parts
Pivot Removal and Disassembly section for specific replacement parts information.
2. Inspect all remaining parts for evidence of wear or damage.
Refer to Dwg. MHP1567 on page 26 and MHP1888 on page 30. Replace or repair any part which is in questionable
1. Remove pivot assembly (7) from arm and mounting carriage/ condition. The cost of the part is often minor in comparison
column. with the cost of redoing the job.
2. Reference Pivot Assembly drawings MHP1566 and 3. When fastening components, always use Loctite® 243 on
MHP1873 on page 29 for component identification. capscrew threads.
3. Bend locking tang on lockwasher (65) away from nut (66).
4. Use a 3-5/8 in. spanner with a 0.360/0.365 in. (9.1/9.3 mm)
Assembly
slot and remove spanner nut (66).
5. Remove lockwasher (65).
6. Remove bearing hub (64) from bearing post (61). Removal 700C Manipulator Arm
may require the use of a hammer and brass or non-marring
punch to lightly tap bearing and hub from bearing post. Refer to Dwg. MHP1567 on page 26.
7. Remove bearing (62) from bearing hub (64). 1. Install bearings (38) in cable sheave (39). Position sheave
8. Remove bearing (68) from bearing post (61). assembly in front mast (2) and secure with capscrew (40) and
9. Inspect bearing assemblies (62) and (68) for smooth rotation, nut (45).
binding, rust, and corrosion. None should be present or 2. Install pulleys (27) in center link (1) with spacer (25), thrust
visible. washers (26) and capscrew (29).
3. Install shim sets (22) and bearing cones (23) on center link
(1) pivot posts. Use positions noted during disassembly.
Cleaning, Inspection and Repair 4. Install bearing cups (24) in connector plates (4).
5. Install connector plates (4) on center link (1) and position on
Examine disassembled components and fasteners for wear or rear mast (3). Secure connector plates in position with
damage. If worn or damaged, do not reuse. During reassembly all capscrews (13) and washers (14). Do not tighten capscrews.
damaged and worn components should be replaced to prevent 6. Drive pins (8) into connector plates and mast until flush.
component failure which may result in injury or property damage. Torque capscrews.
7. Repeat steps 4 and 5 to mount front mast.
It is recommended that lockwashers be discarded and replaced 8. Install cable guide (43) on front mast and secure with screws
with new ones after each use. (40) and pins (41).
9. Install the Balancer on rear mast (3). Secure with capscrews
Use the following procedures to clean, inspect and repair the (17), nuts (15) and bushings (16). Feed wire rope through
Manipulator Arm and associated components. mast. Ensure wire rope sits in pulley grooves. Refer to ‘Wire
Rope Replacement.’
Cleaning 10. Slide air manifold (5) onto front mast (2). Tighten setscrew
(44).
Thoroughly clean all Manipulator Arm components in solvent. 11. Install pivot assembly (7) on rear mast (3) with capscrews
The use of a stiff bristle brush will facilitate the removal of (11), washers (19) and nuts (20). Torque to 72 ft. lbs. (98
accumulated dirt and sediments on the columns. Wipe off each Nm).
part after cleaning. Remove all old Loctite® residue. 12. Install manipulator arm to carriage or support with
capscrews (10), nuts (20) and washers (9). Connect air line.
13. Install hook assembly on end of wire rope and adjust per
Lash-Up procedure in “INSTALLATION” section.
713 Manipulator Arm
CAUTION
Refer to Dwg. MHP1888 on page 30.
• The following torque procedure must be followed to ensure
1. Install bearings (38) in cable sheave (39). Position sheave
that spanner nut torque is correct, bearings have been seated,
assembly in front mast (2) and secure with capscrew (40) and
and nut will not lose torque. Failure to follow these
nut (45).
instructions will decrease performance of the pivot and may
2. Install washer (53) and bearing cone (23) on front mast pivot
cause damage to the arm assembly.
post.
3. Install bearing cups (24) in rear mast (3).
6. Tighten spanner nut (66) to 200 ft.-lbs. (271 Nm)
4. Install front mast pivot post through bore in rear mast. Install
7. Rotate pivot assembly left and right to seat bearings.
second bearing cone (23), washer (53), lockwasher (52) and
8. Torque spanner nut to 200 ft.-lbs. (271 Nm)
locknut (51). Ensure inside tab of lockwasher locates in slot
9. Rotate pivot assembly left and right to seat bearings.
on front mast pivot post. Torque nut to 40 ft. lbs. (54 Nm).
10. Torque spanner nut to 200 ft.-lbs. (271 Nm)
5. Increase torque as needed to bend one lockwasher (52) tab
11. Rotate nut clockwise until a lockwasher tang is aligned with
into locknut (51) slot.
a slot on spanner nut. Bend tang into slot.
6. Install the Balancer on front mast (2). Secure with capscrews
12. Install pivot assembly on arm and mounting carriage/
(17), nuts (15) and bushings (16). Feed wire rope through
column.
mast.
13. Torque pivot mounting bolts to 50 ft.-lbs. (68 Nm)
7. Slide air manifold (5) onto front mast (2). Tighten setscrew
(44).
8. Install pivot assembly (7) on rear mast (3) with capscrews
(11), washers (19) and nuts (20). Torque to 72 ft. lbs. (98 NOTICE
Nm). • Ensure the tang on the lockwasher in the upper housing
9. Install manipulator arm to carriage or support with engages a slot on the pivot pin.
capscrews (10), nuts (20) and washers (9). Connect air line. • Tighten pivot spanner nut securely, but not so much that the
10. Install hook assembly on end of wire rope and adjust per lower housing assembly will not swivel.
Lash-Up procedure in “INSTALLATION” section.
Testing
Pivot Assembly and Installation
Prior to initial use, all new, altered or repaired Manipulator Arms
Refer to Dwgs. MHP1566 and MHP1873 on page 29. shall be tested to ensure proper operation.
1. Clean bearings (62) and (68) with mineral spirit solution to 1. Check Manipulator Arm movement through full operational
remove all grease. Dry bearings. range. Ensure movement is smooth and without binding.
2. Re-pack bearings with grease (Zimmerman P/N 10885 – Ensure there are no obstructions through the operation range.
refer to “LUBRICATION” Section). 2. Ensure all guards are in place and undamaged.
3. Install bearings to bearing hub (64) and bearing post (61). 3. Install handling device expected to be used. Check position
4. Install bearing hub (64) on bearing post (61). and regulator adjustments.
5. Install lockwasher (65) on bearing post (61). 4. Check operation of balancer. Ensure balancer responds
correctly to control operation.
SERIES 600 SINGLE MAST ARM ASSEMBLY PARTS DRAWING
7
Single Balancer
103
100
Dual Balancer
101
102 103
104
105
106
108
124
122
123 107
125
126
127
129
118
128
121 6
120
109
110
102
114
117 112
111
115 113
Dual Balancer
116
113
Single Balancer
(Dwg. MHP2403)
SERIES 600 SINGLE MAST ARM ASSEMBLY PARTS LIST
Part Number
Item Description Qty
No. of Part Total 150 lb Single 200, 350 and 500 lb 700 and 1000 lb
Balancer Single Balancer Dual Balancer
6 Balancer 1 or 2 Refer to chart below
7 Pivot Assembly 1 40606
100 Capscrew 12 72015
101 Lockwasher 12 74513
102 Nut 13 75546
103 Mounting Bracket 1 54039706 43213 43203
104 Suspension Plate Assembly 2 30109
105 Column Adapter 1 43212
106 Capscrew See () 17047 (2) 17047 (4)
107 Spacer See () 17025 (2) 17025 (4)
108 Locknut See () 17060 (2) 17060 (4)
109 Shoulder Bolt 1 72608
110 Capscrew 2 72634
112 Locknut 2 75529
113 Trolley Bracket 1 43214 54039714
114 Locknut 4 75511
115 Redundant End Stop 1 30185
116 End Stop 1 30183
118 Rail 1 Refer to chart on page 24
120 Trolley Assy (incl’s items 121-129) 1 43230-A01
121 Trolley Plate 1 43230-D01
122 Wheel Assembly 8 30056
123 Axle 4 93934
124 Retainer Ring 8 93939
125 Nut 6 75581
126 Spacer 4 30073-312
127 Bearing 12 65038
128 Guide Roller 6 93935
Balancer Part
Part Number Arm Sub-Assy No.
Number (6)
60015*A1**Z** 54039649 BW015080000
60020*A1**Z** 54039664 BW020120S00
60035*A1**Z** 54039664 BW035080S00
60050*A1**Z** 54039664 BW050080S00
6007R*A1**Z** 54039664 BW070040S00
6007T*A1**Z** 54039680 BW070080S00
6001R*A1**Z** 54039664 BW100040S00
6001T*A1**Z** 54039680 BW100080S00
SERIES 600 DUAL MAST ARM ASSEMBLY PARTS DRAWING
Single Balancer 7
103
100
101 Dual Balancer

102 103
105
104
106
108
124
122
125 123 107
126
127
129
128
6
121
120
118
109
110
114 102 111

Dual Balancer
112
115
113
117
116
113
Single Balancer
(Dwg. MHP2402)
SERIES 600 DUAL MAST ARM ASSEMBLY PARTS LIST
Part Number
No. of Part Total 150 lb Single 200, 350 and 500 lb 700 and 1000 lb
Balancer Single Balancer Dual Balancer
6 Balancer 1 or 2 Refer to chart below
7 Pivot Assembly 1 40606
100 Capscrew 12 72015
102 Nut 13 75546
103 Mounting Bracket 1 54039706 43213 43203
104 Suspension Plate Assembly 4 30109
105 Column Adapter 1 43202
106 Capscrew See () 17047 (2) 17047 (4)
107 Spacer See () 17025 (2) 17025 (4)
108 Locknut See () 17060 (2) 17060 (4)
109 Shoulder Bolt 2 72608
112 Locknut 4 75529
113 Trolley Bracket 1 43205 43204
114 Locknut 8 75511
115 Redundant End Stop 2 30185
116 End Stop 2 30183
118 Rail 2 Refer to chart on page 24
120 Trolley Assy (incl’s items 121-129) 2 43230-A01
121 Trolley Plate 1* 43230-D01
122 Wheel Assembly 8* 30056
123 Axle 4* 93934
124 Retainer Ring 8* 93939
125 Nut 6* 75581
126 Spacer 4* 30073-312
127 Bearing 12* 65038
128 Guide Roller 6* 93935
129 Capscrew 6* 70484
*Quantities are for one trolley
Balancer Part
Part Number Arm Sub-Assy No.
Number
60015*A2**Z** 54039656 BW015080000
60020*A2**Z** 54039672 BW020120S00
60035*A2**Z** 54039672 BW035080S00
60050*A2**Z** 54039672 BW050080S00
6007R*A2**Z** 54039672 BW070040S00
6007T*A2**Z** 54039698 BW070080S00
6001R*A2**Z** 54039672 BW100040S00
6001T*A2**Z** 54039698 BW100080S00
SERIES 600 MAST NUMBERS
Item Description
Part Number
No. of Part
ZRA2 Mast, 4’ [1.22 m] Long 30000-040-2
ZRA2 Mast, 4’6” [1.37 m] Long 30000-045-2
ZRA2 Mast, 5’ [1.52 m] Long 30000-050-2
ZRA2 Mast, 5’6” [1.68 m] Long 30000-055-2
ZRA2 Mast, 6’ [1.83 m] Long 30000-060-2
ZRA2 Mast, 6’6” [1.98 m] Long 30000-065-2
ZRA2 Mast, 7’ [2.13 m] Long 30000-070-2
ZRA2 Mast, 7’6” [2.29 m] Long 30000-075-2
118 ZRA2 Mast, 8’ [2.44 m] Long 30000-080-2
ZRA2 Mast, 8’6” [2.59 m] Long 30000-085-2
ZRA2 Mast, 9’ [2.74 m] Long 30000-090-2
ZRA2 Mast, 9’6” [2.90 m] Long 30000-095-2
ZRA2 Mast, 10’ [3.05 m] Long 30000-100-2
ZRA2 Mast, 10’6” [3.20 m] Long 30000-105-2
ZRA2 Mast, 11’ [3.35 m] Long 30000-110-2
ZRA2 Mast, 11’6” [3.51 m] Long 30000-115-2
ZRA2 Mast, 12’ [3.66 m] Long 30000-120-2
SERVICE NOTES
MANIPULATOR ARM 700C ASSEMBLY PARTS DRAWING
20
Top Mount
9
Main Air In
16 9
7
10 11
To Balancer
17 15
32 Control
8
3
33
12
34
13 4
14
19
18
20
21
1
6
22
31
35
23
30
24
25
26 4
27 28
8 14
29
38
2 13
39
22
38
4 40
5
41
35
43
44
45
46
48 42
47
55
56
Bottom Mount
(Dwg. MHP1567)
MANIPULATOR ARM 700C ASSEMBLY PARTS LIST
Part Number
No. of Part Total Bottom Mount Top Mount
150 lb 200 lb 350 lb 500 lb 150 lb 200 lb 350 lb 500 lb
Center Link, 6 ft. reach
41602
Center Link, 7ft. reach
1 Center Link, 8 ft. reach 1 41602 42577 41602 42577
Center Link, 9 ft. reach 42630 42949 42630 42949
Center Link, 10 ft. reach 42451 42573 42451 42573
Front Mast, 6 ft. reach 40757
40757 42956 40757 42956
Front Mast, 7 ft. reach
2 Front Mast, 8 ft. reach 1 42633
42633
Front Mast, 9 ft. reach 42633 42572 42633 42572
40757
Front Mast, 10 ft. reach
Rear Mast, 6 ft. reach 42422 42424 42425 42972 42421 42423 40654 42707
Rear Mast, 7 ft. reach 42973 42969
3 Rear Mast, 8 ft. reach 1 42629
42631 42644 42657 42642 42655
Rear Mast, 9 ft. reach 42571 42946
Rear Mast, 10 ft. reach 42631
Connector Plate, 6 ft. reach
40623 40623
4 Connector Plate, 8 ft. reach 4 40623 40623
Connector Plate, 9 ft. reach 42676 42676
Air Manifold, 6 ft. reach
42068 42068
5 Air Manifold, 8 ft. reach 1 42068 42068
Air Manifold, 9 ft. reach 42574 42574
6 Air Balancer 1 BW015080 BW020120 BW035080 BW050080 BW015080 BW020120 BW035080 BW050080
Pivot Assembly 40606

7 1
Pivot Assembly (8 to 10 ft. reach) 42410
8 Pin 4 77063
10 Capscrew 6 72023
12 Plug 1 13835
15 Locknut 2 17060
16 Bushing, Suspension 2 17025
17 Capscrew 2 17047
18 Serial Number Plate 1 10478
20 Nut 12 75512
21 Label – Zimmerman Logo 1 54033048
22 Shim Pack 4 40781
23 Bearing Cone 4 65010
24 Bearing Cup 4 65009
25 Spacer 4 40625
26 Thrust Washer 8 65063
27 Pulley 4 40749
Part Number
No. of Part Total Bottom Mount Top Mount
28 Thrust Bearing 4 65008
29 Capscrew 4 72006
30 Label – 700C Arm 1 10284
31 Set Screw 4 10619
32 Nut 1 10124
33 Cover 1 93789
34 Plate 1 10125
35 Pin 4 77061
38 Bearing 2 65012
39 Sheave, Cable 1 40689
40 Capscrew 1 72016
41 Pin-Spring 2 77012
42 Screw 2 70423
43 Cable Guide 1 40756
45 Nut 1 75508
46 Label – Warning 1 54115993
47 Label – Ingersoll-Rand 1 10295
48 Label – Weight Capacity 1 10402 10403 10404 10493 10402 10403 10404 10493
55 Fitting, Connector 4 Contact Factory
56 Fitting, elbow 4 10720
Label – Warning 1 54116009
PIVOT COLUMN MOUNT ASSEMBLY DRAWING AND PARTS LIST
66
66
65
65
62
62
63
63
64
64
69
63
68
62
67
61
61
(Dwg. MHP1566) (Dwg. MHP1873)

Item Description Qty Part
No. of Part Total Number
Pivot – Column Mount Assembly (incl’s items 61 to 66) 40606 ---
7 1
Pivot – Column Mount Assembly 8 to 10 ft reach (incl’s items 61 to 69) --- 42410
61 Bearing Post 1 40603 42412
62 Bearing Cone (Timken #34478 or 593) 1 (2) 65002 65112
63 Bearing Cup (Timken #34301 or 592A) 1 (2) 65001 65113
64 Bearing Hub 1 40604 42411
65 Lockwasher (Whittet Higgins #W-15) 1 74533
66 Locknut (Whittet Higgins #AN-15) 1 75548
67 Oil Seal (National #476842) 1 --- 65114
68 Bearing Cone (Timken #47679) 1 --- 65110
69 Bearing Cup (Timken #47620) 1 --- 65111
MANIPULATOR ARM 713 AND 720 ASSEMBLY PARTS DRAWING
20
19
Main Air In
9
7
50 10
11
18 To Balancer
Control
19
3
20
51
24 52
21
23 53
53 50
15 23
Series 713 Arm 24

2 38
30
39
17
40
16 48
47 24
5 23
45 53
46 55
44
56
2
15
Series 720 Arm
17
16
(Dwg. MHP1888)
MANIPULATOR ARM 713 AND 720 ASSEMBLY PARTS LIST
Part Number
Item Description Qty Bottom Mount Top Mount
No. of Part Total
Front Mast, 6 ft. reach 42453 42452 42835 42840 42453 42452 42835 42840
2 Front Mast, 8 ft. reach 1 42799 42803 42560 43077 42799 42803 42560 43077
Rear Mast, 6 ft. reach 42446 42031 42446 42831
Rear Mast, 7 ft. reach 42794 42832 42794 42832
3 Rear Mast, 8 ft. reach 1 42795 42602 43074 42795 42602 43074
Rear Mast, 9 ft. reach 42796 43064 42796 43064 43075
Rear Mast, 10 ft. reach 42797 43065 43076 42797 43065 43076
5 Air Manifold, 8 ft. reach 1 42057 42979 42057 42979
6 Air Balancer 1 BW015080 BW020120 BW035080 BW050080 BW015080 BW020120 BW035080 BW050080
Pivot Assembly 40606

7 1
Pivot Assembly (8 to 10 ft. reach) 42410
10 Capscrew 6 72023
11 Capscrew 6 72029
15 Locknut 2 17060
16 Bushing Suspension 2 17025
17 Capscrew 2 17047
18 Serial Number Plate – 713 Arm 1 10281
20 Nut 12 75512
21 Label – Zimmerman Logo 1 10294
23 Bearing Cone 2 65057
24 Bearing Cup 2 65058
30 Label – 713 Arm 1 10287
38 Bearing 2 65012
39 Sheave, Cable 1 40689
40 Capscrew 1 72056
45 Nut 1 75508
46 Label – Warning 1 54115993
47 Label – Ingersoll Rand 1 54033048
48 Label – Weight Capacity 1 10402 10403 10404 10493 10402 10403 10404 10493
50 Grommet 2 99074
51 Locknut 1 75556
52 Tab Washer 1 74534
53 Washer 1 42449
55 Fitting, Connector 4 Contact Factory
56 Fitting, Elbow 4 10720
Label – Warning 1 54116009
Contact factory for Series 720 Arm part numbers.
CARRIAGE ASSEMBLY DRAWINGS
86
87
84 83
82
85
81
80
(Dwg. MHP1874)
(Dwg. MHP2470)
CARRIAGE ASSEMBLY PARTS LIST
Item Description Qty Part

No. of Part Total Number
80 Carriage-Basic, no trolleys 1 40710
81 Nut 3/8-16 ESNA (NE) 16 75511
82 Capscrew 3/8-16 x 1-1/2 LG. S.H.C.S. 16 71422
83 Trolley Bracket 4 40711
84 Nut 5/8-11 ESNA (NE) 8 75529
85 Capscrew 5/8-11 x 5-1/2 LG. S.H.C.S. 8 72605
86 500 lb. Capacity Trolley 4 93814
87 Spacer As Req’d. 74514
Carriage Assembly-T-Rail/I-beam (shown) 40709
Carriage Assembly-ZRA2 (reaction trolley) 30028-1
Carriage Assembly-ZRS 30028-2
88 1
Carriage Assembly-ZRA1 30028-3
Carriage Assembly-ETA-8 (reaction trolley) 30028-4
Carriage Assembly-KBK II 30028-5
Carriage
Lightweight ALMAG casting
Basic carriage weighs 60 lbs (27.3 kg)
PARTS ORDERING INFORMATION
These units are designed and constructed to provide long, trouble-

Return Goods Policy
free service. In time it may become necessary to order and install
new parts to replace those that have been subjected to wear. Ingersoll-Rand will not accept any returned goods for warranty
or service work unless prior arrangements have been made and
Use of other than Ingersoll-Rand replacement parts may result in written authorization has been provided from the location where
decreased performance, and may, at the company’s option the goods were purchased.
invalidate the warranty. For prompt service and genuine
Ingersoll-Rand parts, provide your nearest Distributor with the
following:
NOTICE
1. Complete unit model number. • Continuing improvement and advancement of design may
2. Part number and part description as shown in this manual. produce changes to this unit which are not included in this
3. Quantity required. manual. Manuals are periodically revised to incorporate
changes. Always check manual edition number on front cover
For your convenience and future reference it is recommended that for latest issue.
the following information be recorded:
Model Number______________________________________ Disposal

When the life of the unit has expired, it is recommended that the
Serial Number_______________________________________
air motor be disassembled, degreased and parts separated as to
materials so that they may be recycled.
Date Purchased______________________________________
For additional information contact:
Ingersoll-Rand
Zimmerman Handling Systems
29555 Stephenson Highway
Madison Heights, MI
48071-2387
Phone: (248) 398-6200
Fax: (248) 298-1374
or
Ingersoll-Rand
Douai Operations
111, avenue Roger Salengro
59450 Sin Le Noble, France
Phone: (33) 3-27-93-08-08
Fax: (33) 3-27-93-08-00
For additional information on the following products order the publication by the referenced Part/Document Number listed:
Publication Part/Document Number Publication Part/Document Number

Z-Balancer ZBSM0195 Z-Rail System MHD56159
Rotary Action Handler MHD56163 Intelift Electronic Control System MHD56222
WARRANTY
LIMITED WARRANTY
Ingersoll-Rand Company (I-R) warrants to the original user its I-R makes no other warranty, and all implied warranties
Products to be free of defects in material and workmanship for a including any warranty of merchantability or fitness for a
period of one year from the date of purchase. I-R will repair, particular purpose are limited to the duration of the
without cost, any Product found to be defective, including parts expressed warranty period as set forth above. I-R’s maximum
and labor charges, or at its option, will replace such Products or liability is limited to the purchase price of the Product and in
refund the purchase price less a reasonable allowance for no event shall I-R be liable for any consequential, indirect,
depreciation, in exchange for the Product. Repairs or incidental, or special damages of any nature rising from the
replacements are warranted for the remainder of the original sale or use of the Product, whether based on contract, tort, or
warranty period. otherwise.
If any Product proves defective within its original one year Note: Some states do not allow limitations on incidental or
warranty period, it should be returned to any Authorized I-R consequential damages or how long an implied warranty lasts so
Material Handling Service Distributor, transportation prepaid with that the above limitations may not apply to you.
proof of purchase or warranty card.
This warranty gives you specific legal rights and you may also
This warranty does not apply to Products which I-R has have other rights which may vary from state to state.
determined to have been misused or abused, improperly
maintained by the user, or where the malfunction or defect can be
attributed to the use of non-genuine I-R parts.
IMPORTANT NOTICE
It is our policy to promote safe delivery of all orders. Concealed Loss or Damage
When a shipment has been delivered to you in apparent good
This shipment has been thoroughly checked, packed and condition, but upon opening the crate or container, loss or damage
inspected before leaving our plant and receipt for it in good has taken place while in transit, notify the carrier’s agent
condition has been received from the carrier. Any loss or damage immediately.
which occurs to this shipment while en route is not due to any
action or conduct of the manufacturer. Damage Claims
You must file claims for damage with the carrier. It is the
Visible Loss or Damage transportation company’s responsibility to reimburse you for
If any of the goods called for on the bill of lading or express repair or replacement of goods damaged in shipment. Claims for
receipt are damaged or the quantity is short, do not accept them loss or damage in shipment must not be deducted from the
until the freight or express agent makes an appropriate notation on Ingersoll-Rand invoice, nor should payment of Ingersoll-Rand
your freight bill or express receipt. invoice be withheld awaiting adjustment of such claims as the
carrier guarantees safe delivery.
You may return products damaged in shipment to us for repair,

which services will be for your account and form your basis for
claim against the carrier.
United States Office Locations International Office Locations
Technical Support Regional Sales Offices Offices and distributors in Latin America Operations
principal cities throughout the Ingersoll-Rand
Ingersoll-Rand Annandale, NJ world. Contact the nearest 730 N.W. 107 Avenue
Zimmerman Handling P.O. Box 970 Ingersoll-Rand office for the Suite 300, Miami, FL
Systems 1467 Route 31 South name and address of the 33172-3107
1872 Enterprise Drive Annandale, NJ 08801 distributor in your country or Phone: (305) 559-0500
Rochester Hills, MI 48309 Phone: (908) 238-7000 write/fax to: Fax: (305) 222-0864
Phone: (248) 293-5700 Fax: (908) 238-7048
Fax: (248) 293-5800 Canada Europe, Middle East and
National Sales Office Africa
For Order Entry and Regional Warehouse Ingersoll-Rand
Order Status: Toronto, Ontario Douai Operations
51 Worchester Road 111, avenue Roger Salengro
Ingersoll-Rand Rexdale, Ontario 59450 Sin Le Noble, France
Global Logistics M9W 4K2 Phone: (33) 3-27-93-08-08
P.O. Box 618 Phone: (416) 213-4500 Fax: (33) 3-27-93-08-00
510 Hester Drive Fax: (416) 213-4510
White House, TN 37188 Order Desk Asia Pacific Operations
Phone: (866) 474-8665 Fax: (416) 213-4506 Ingersoll-Rand Ltd.
Fax: (615) 672-0854 42 Benoi Road
Jurong, Singapore 629903
Web Site: Phone: 65-861-1555
www.irco.com Fax: 65-862-1373
Russia
Ingersoll-Rand
Presnensky Val
19, Moscow, Russia 123557
Phone: (7) 095-933-03-24
Fax: (7) 095-737-01-48
Printed in USA

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PARTS, OPERATION, AND MAINTENANCE MANUAL

(Dwg. MHP1568) (Dwg. MHP2468)

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual

Description Page No.

Warning Label ........................................................................................................................................................................................... 8

Inspection and Maintenance Report .................................................................................................................................................... 16

Parts Ordering Information

Office Locations ............................................................................................................................................................................................ 36

This manual provides important information for all personnel

Safety Summary It is extremely important that mechanics and operators be familiar

Example: 60015IA1A2ZPG 600 15 I A 1 A2 Z P G

Capacity - Vertical Travel

15 = 150 lbs (68.2 kg) - 80 in. (2032 mm)

Single or Dual Mast

Z = ZA (Zim-Air) Control (Includes dummy handle)

A = 4 ft (1.22 m) G = 7 ft (2.13 m) P = 10 ft (3.05 m)

Example: 70015SATT0ZP06A 700 15 S A TT 0 ZP 06 A

Capacity - Vertical Travel

15 = 150 lbs (68.2 kg) - 80 in. (2032 mm)

TT = Top Mount (Ceiling mount) S2 = ZRS2 Carriage Mount

ZP = ZA (Zim-Air) Pendant Control EP = EA (Equi-Air) 2PS Pressure

0 = No Mounting Accessories D = 9 ft (2.74 m) Column Mount

Each Manipulator Arm is supplied from the factory with the

Prior to installing unit, carefully inspect it for possible shipping

Moisture in Air Lines

Interlock (White) Wire Rope

2PS Control (2 Position Sensor)

Air Line Filter

It is recommended that an air line strainer/filter be installed as

The EA Regulator provides a control circuit and a work circuit

The Manipulator Arm uses the Zimmerman ZA (Zim-Air) or

Wire rope should not be yarded more than 10 degrees in any

2. Distance from hook throat to bottom of load. Refer to Dwg.

Pivot assemblies are pre-packed with grease at the factory and

2. Apply Ingersoll-Rand LUBRI-LINK-GREEN or ISO VG

Symptom Possible Cause Remedy

Ingersoll Rand Manipulator Arm

This page may be photocopied and used as an Inspection/Maintenance record.

4. Remove hook from wire rope.

INTERVAL MAINTENANCE CHECK

101 Dual Balancer

114 102 111

Pivot Assembly 40606

(Dwg. MHP1566) (Dwg. MHP1873)

Series 713 Arm 24

Pivot Assembly 40606

Contact factory for Series 720 Arm part numbers.

Item Description Qty Part

These units are designed and constructed to provide long, trouble-

Model Number______________________________________ Disposal

Publication Part/Document Number Publication Part/Document Number

You may return products damaged in shipment to us for repair,

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