HTC Universal Service Manual

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Service Manual

For Universal

HTC Proprietary

Confidential Treatment Requested

Rev. A03

Sep. 2005

HTC Corp.

Engineering Mobility

HTC confidential

TOTAL 111

CONT.ON. 2 PAGE NO. 1

Table of Contents

Summary of Contents for HTC Universal

Page 1 Service Manual For Universal HTC Proprietary Confidential Treatment Requested Rev. A03 Sep. 2005 HTC Corp. Engineering Mobility HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 2 PAGE NO. 1...
Page 2 Aug. 4,2005 Tracy_Sung Screws torque value, Support RF spec P71: change 64M to Technical A03 Sep. 9,2005 Tracy_Sung 128M. Support P72: Add USB>task 32 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 3 PAGE NO. 2...
Page 3: Table Of Contents
ETAILER ISJUDMENT B. G ························································· 90 ENERIC ABELING C. RF A ··········································· 97 NTENNA PECIFICATION D. B 2.5 R ····················································· 97 OARD EVEL EPAIRS HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 4 PAGE NO. 3...
Page 4: Introduction
1. Introduction This manual provides the technical information to support the service activities of Universal. This document contains highly confidential information, so any or all of this document should not be revealed to any third party. 2. Product Specification...
Page 5 MO/MT SMS over GPRS USIM 3V of UICC USIM Application Toolkit SIM Application Toolkit Release 99 Over the air programming Stylus Lock Type Mechanism HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 6 PAGE NO. 5...
Page 6 Main Image Sensor: 1.3 Mega Pixels CMOS Second Image Sensor: CIF CMOS Operating above 5 Lux Flash/Video Light Portrait mode default (Full screen preview) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 7 PAGE NO. 6...
Page 7 Ambient light sensor detecting ambient light for keyboard to save power. Device-to-Device Connectivity Infrared IrDA FIR Bluetooth Compliant with v1.2 Class 2 transmit power WiFi 802.11b (manufacture option) IEEE 802.11b compliant HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 8 PAGE NO. 7...
Page 8 Microsoft Windows Media Player Microsoft Pictures Microsoft MSN Messenger Microsoft Pocket Internet Explorer Pocket Office Microsoft ActiveSync Games Calculator Voice Notes Photo Contact ID HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 9 PAGE NO. 8...
Page 9 Java virtual machine (J2ME, CLDC 1.1, MIDP 2.0, JTWI) PDF Viewer Regulatory R&TTE WiFi Certification BQB (Bluetooth Qualification Body) certification Microsoft Pocket PC 2004 Logo (NSTL) USB certification HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 10 PAGE NO.
Page 11: Assembling And 3.1 Disassembling
4. Philip screw driver (PH00 * 40) 5. Tweezers 6. Plastic disassembling tool Tweezers(Recommended material: Plastic) Take out the stylus Unlock battery cover and remove it. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 12 PAGE NO.
Page 13 Follow the indicator to move the stick to release hooks. Follow the indicator to move the stick to release hooks. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 14 PAGE NO.
Page 14 Follow the indicator to move the stick to release hooks. Remove the housing. Release the vibrator connector, then remove the vibrator. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 15 PAGE NO.
Page 15 Release speaker’s connector, then remove the left speaker. Peel off the Mylar, release speaker’s connector, then remove the right speaker. Release the flashlight connector, then remove the flashlight. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 16 PAGE NO.
Page 19 Pull out LCD coaxial cable (functional). Disassemble KB board FPC Release 2 hooks, then take out the M/B. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 20 PAGE NO.
Page 20 To fold LCD cable slightly and properly as indicated, then separate it from keypad bezel. Note: Don’t fold the LCD cable in the red area. Remove FPC KB board. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 21 PAGE NO.
Page 21 Remove the keypad. Disassemble cover hinge-Right. Disassemble cover hinge-Left. Unfasten 6 screws on LCD module. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 22 PAGE NO.
Page 22 Insert plastic stick into the left side gap between LCD housing and bezel. Insert screw driver into the hole and press to release the hook. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 23 PAGE NO.
Page 23 Insert plastic stick into the right side gap between LCD housing and bezel. Follow the sequence to release 8 hooks between LCD bezel and housing, then remove LCD housing. Release the receiver. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 24 PAGE NO.
Page 25 Remove LCD coaxial cable module. Unfasten one screw to release hinge. Unfasten one screw to remove LED board. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 26 PAGE NO.
Page 26 Release the cable from cover hinge. Release phone button from cover hinge. Disconnect camera FPC, then remove camera. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 27 PAGE NO.
Page 30: Assembling
3-2 Assembling Assemble navigation button to LCD bezel. Assemble upper cover board, and fasten 2 screws to fix it. Torque: 0.6±0.05kgf-cm Assemble the receiver. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 31 PAGE NO.
Page 31 Assemble lower cover board and fasten one screw to fix it. Connect receiver cable. Torque: 0.6±0.05kgf-cm Assemble LCD into bezel. Connect LCD FPC HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 32 PAGE NO.
Page 33 Torque : 0.8 ± 0.05 kgf-cm Fasten one screw to fix LCD cable with cover hinge. Torque : 0.8 ± 0.05 kgf-cm Assemble LCD coaxial cable module with LCD bezel. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 34 PAGE NO.
Page 34 Connect cable with upper cover board and lower cover board. Fasten 2 screws to fix bracket. Torque : 0.8 ± 0.05 kgf-cm Put on the receiver. Assemble LCD housing with bezel. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 35 PAGE NO.
Page 35 Fasten 6 screws on LCD module. Torque: 0.8 ± 0.05 kgf-cm Assemble cover hinge-Right. Assemble cover hinge-Left. Assemble keypad into bezel. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 36 PAGE NO.
Page 36 To fold LCD coaxial cable carefully and properly as indicated. Note: Don’t fold the LCD cable in the red area. Assemble LCD coaxial cable through into keypad bezel. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 37 PAGE NO.
Page 37 Fix LCD coaxial cable on Keypad bezel properly, and fasten 5 screws on bezel. Assemble M/B from connector side. Assemble M/B into 2 hooks. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 38 PAGE NO.
Page 38 Torque : 1.0 ± 0.05 kgf-cm Assemble LCD coaxial cable cover and fasten one screw to fix it. Torque : 1.0 ± 0.05 kgf-cm HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 39 PAGE NO.
Page 39 Assemble SD rubber. Stick on BT antenna and fasten one screw to fix it. Torque : 1.0 ± 0.05 kgf-cm Assemble the main camera. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 40 PAGE NO.
Page 40 Torque: 0.8±0.05kgf-cm Stick copper foil on. Connect flashlight connector, then stick flashlight on antenna. Note: The position can’t be reversed; otherwise, flashlight will be damaged. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 41 PAGE NO.
Page 41 Stick 2 conducting tapes on M/B. Connect the cable and assemble the right speaker. After that, stick the Mylar on it. Connect the cable and assemble the left speaker. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 42 PAGE NO.
Page 42 BLACK Assemble keypad housing with bezel, and fasten 4 screws on housing. Torque : 1.2 ± 0.05 kgf-cm Assemble the battery. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 43 PAGE NO.
Page 44 The assembling process is done. M/B Pre-Assembly: 1. Poron (P/N : 76H00990-00M) 2. Gasket,7x7xT1.5 (P/N: 72H00952-00M) 3. Mylar (P/N: 76H00873-00M) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 45 PAGE NO.
Page 45: How To Enter
Clear talk Time Clear call duration (Talk Time) LCM Test Display/Backlight/Touch Panel test Upload To SD For HTC Service Center upload Diagnostic to SD card. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 46 PAGE NO.
Page 46: Test Item
Press Action to check if it shows “Test OK”. Flash ROM Press Action to check Flash ROM information info. Light Sensor Cover the light sensor to test if it is sensitive. Test HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 47 PAGE NO.
Page 47 Clear call duration (Talk Time) Time LCM Test Display/Backlight/Touch Panel test Upload To For HTC Service Center upload Diagnostic to SD card. USB Test Connect PC with USB cable, copy files from PC to the device BT Test Enable BT function and discover other BT device, the send a file to test functionality.
Page 48: Main Batteryr
Parameter check by Ds2760K ? Fail Whole unit charge test Fail Whole unit discharge test ? Battery is NG Battery is OK HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 49 PAGE NO.
Page 49 >= 3.75V above If the voltage < 3.75V please charge the main battery and then re-check the battery voltage must > 3.75V. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 50 PAGE NO.
Page 50 15 seconds) “Set ACR “ button then Purpose: make the current re-fill out ACR value to be of sleep mode correct. 300mAhrs HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 51 PAGE NO.
Page 51 Note: * If the current value is incorrect, Please click “Calibrate offset” to calibrate the value (it takes about 15 seconds) and check again. Check address of 01h Must 01h = C7h HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 52 PAGE NO.
Page 52 If the register address is incorrect, it means that the EEPROM is defective. If you still have the misgiving for the battery you can execute rundown test to verify. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 53 PAGE NO.
Page 53 Step 2: It is unnecessary to adjust power management setting by using rundown test program. Step 3: Execute powerdetect.exe under WinCE, it will enter Sleep Mode after one Hour and generate a file named powercap.txt log. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 54 PAGE NO.
Page 54 Record every two minutes & Brightness is maximum. Powercap.txt Benchmark is 75% Step 4: Tap powercap.txt log to check if the rest battery capacity. If under 75%, please replace a new battery. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 55 PAGE NO.
Page 55: Leakage Current Measurement
B. Micro-Current Meter ( support 0.5mA ~ 1A). Fixture needed C. Cable D. Battery with extension cable E. Current series jig.( with black and red cable) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 56 PAGE NO.
Page 56 5. Setting is Ready now for testing Assemble Battery into device. ( Don’t turn the power on at this moment ) Assemble Battery into device. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 57 PAGE NO.
Page 57 If current consumption are passed at both of flight and power off mode, it means M/B is GOOD. If there is any item FAILED at flight or power off mode, it means M/B is failed, please replace M/B for repair. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 58 PAGE NO.
Page 58 Fail, MB need to be futher (Idle mode) repaired Under 3 mA MB is good POWER OFF Over 3 mA Fail, MB need to be further ( Sleeping mode) repaired HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 59 PAGE NO.
Page 59 Class 3 area => The area under battery cover(exculde Camera and Flash light), Inner side of battery cover, inside of SD connector, inside of USB port, inside of Earphone jack, SIM connector. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 60 PAGE NO.
Page 61 2 adjacent 三個或三個以上的相鄰點 3 or more adjacent 單點總數 ≦ 5 S≧5 mm Total Number ≦ 5 Single 暗點 Dark Dots 兩個相鄰點 N≦1 2 adjacent HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 62 PAGE NO.
Page 62: Definition Of
(Cosmetic spot) 總數 ≦5 Total Number ≦ 5 毛屑/刮傷關機狀態 0.02mm<W2≦0.03mm N≦3 (Lint/ Scratch) and L≦3mm Power turned off. 0.03mm<W2 ≦ 0.05mm N≦3 and L≦2mm HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 63 PAGE NO.
Page 63 Power turned off. 表面破裂 N=0 Breakage on film Not acceptable surface LCM 漏光(LCM light Not acceptable leakage) 8. OS, GSM Image Re-flash Procedure System Requirement: HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 64 PAGE NO.
Page 64 HTC RMAIII – Service Document Online: 8.1 Execute RUU to re-flash the master unit 1. Boot up device into OS mode. 2. Allow USB connections in ActiveSync connection settings. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 65 PAGE NO.
Page 69 After display on, release two “ “key, and press “0” to restore factory default. Press 0 to restore factory default Press X to exit ROM code re-flash process is done. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 70 PAGE NO.
Page 70 8.2 Upload the most update code from master unit to SD /MMC card (You Only need to do this ONCE when New Update is received, and the SD card need with HTC special setting) Requirement: (1) Mtty.exe tool ver1.16...
Page 71 4. Insert 128 MB SD or MMC card into SD slot of PDA Phone 5. On the PC side, Select OK and press ENTER. Following display will be shown: HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 72 PAGE NO.
Page 72: Upload
(Please notice the blank space between d2s and address, sd ) Then press ENTER, following display will be shown: PDA phone will show message： Checksum is OK! HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 73 PAGE NO.
Page 73 8. The process begins and waits for 7 or 8 minute until it shows “Store image to SD/MMC card successful”. PDA phone will show message： Checksum is OK! HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 74 PAGE NO.
Page 74 10.The process begins and waits for 1 minutes until it shows “Store image to SD/MMC card successful”. PDA phone will show message： Checksum is OK! 11. Upload Radio Stack to SD card HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 75 PAGE NO.
Page 75 Take out the SD card from PDA phone and mark it according to the Language you build for. CAUTION! DO NOT REMOVE THE USB CABLE FROM THE PC OR PDA, FAIL TO DO SO MAY CAUSE DEVICE UNIT FAIL TO BOOT. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 76 PAGE NO.
Page 76: Use Pre
“key, and use stylus to reset device, the press “0”) Now the upgrade is done! Note: Due to security issue, it is not allowed to re-flash different customer ID. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 77 PAGE NO.
Page 77: Fta
Power LED on M/B defects Main Board defects Can not charge AC Adapter defects Cradle defects Attach AC adapter. Battery damage Power LED indicates Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 78 PAGE NO.
Page 78 Re - flash Software Main Board defects SD card can SD card stuck in the unit SD socket on Main Board defects not eject HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 79 PAGE NO.
Page 79 Audio Jack broken or Audio Jack on M/B defects Earphone Jack something stuck inside Defective No sound or can not record Earphone defects Earphone set on headset HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 80 PAGE NO.
Page 80 Volume switch on M/B defects Defective Backlight button does not work Backlight Backlight button (KB bezel) defetcs or button stuck button Backlight switch on M/B defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 81 PAGE NO.
Page 81 LCD cable defects (2nd camera ) Lower cover board defects (2nd camera Abnormal color or no photographing before catpturing the picture Main Board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 82 PAGE NO.
Page 82 KB borad defects Screen can not transfer not 90-degree between notebook mode & transfer to PDA mode LCD bezel defects PDA mode Main board defects HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 83 PAGE NO.
Page 83: Spare Part List
Screw, PH, FD,T1.4*2.9, Nickel,Black,AISI 1018 Screw,Mechanical,F,1.6*2.8,Ni+Nylok,東鑫興 72H01057-00M SCREW,M1.6*3.1L,FD,T,NI,鑫笙 72H00800-00M SCREW,M1.6*4,PH,FLAT,BK,鑫笙 72H00840-00M 72H00846-00M Gasket,10*5*1mm,Beetles 72H00868-00M Screw,M1.4*3L,POINT SCREW 72H00869-00M Conductive Fabric,SHEET_COAXIAL_GROUNDING 72H00952-00M Gasket,7x7xT1.5,CATERON,UNIVERSAL 72H00968-00M Copper Foil,17X4XT0.085,Universal 73H00233-01M Cable,WANSHIH,Coaxial Cable Pre-assy HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 84 PAGE NO.
Page 84 76H00990-00M Poron,PORON_PROTECTION,Universal 76H00909-00M Screen Protector,UNP05,T-TEK,75*56.8*0.1mm Rubber,ANTENNA-PLUG,駿熠,UNIVERSAL 76H00843-00M 77H00119-00 Warning Label of SIM Connector,Himalayas 77H00193-00 Liquid Damage Indicator, ONTARIO 77H00209-00M Warranty Label,3*3mm,Sausalito 77H00251-XXM Regulation Label,MAIN UNIT,Universal-O3 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 85 PAGE NO.
Page 85 73H20014-00 51H00266-00M Housing Pre-Assy,LCM FPC Pre-Assy, KB Board Upper Cover Board Q'ty: 1 Q'ty: 1 Q'ty: 1 51H00267-00M 35H00058-00M 71H01058-XXM Lower Cover Board BATTERY_LI-ION Button,NAVIGATION HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 86 PAGE NO.
Page 86 Rubber,SD ENTRANCE Q'ty: 1 Q'ty: 1 Q'ty: 1 36H00248-00M 36H00253-01M 54H00112-00M 8mm receiver with cable Receiver,8mm Flashlight / Everlight Q'ty: 1 Q'ty: 1 Q'ty: 1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 87 PAGE NO.
Page 87 76H00845-00M 76H00846-00M 36H00340-00M Rubber,SPEAKER_L Rubber,SPEAKER_R Micro-speaker Q'ty: 1 Q'ty: 1 Q'ty: 2 54H00108-00M 36H00287-00M 72H01059-00M Main Camera,LT9650FCG Vibrator SCREW,M1.6X4.5mm Q'ty: 1 Q'ty: 1 Q'ty: 4 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 88 PAGE NO.
Page 88 SCREW,M1.6*3.1L Screw,M1.6*2.8 SCREW,M1.6*3.1L Q'ty: 12 Q'ty: 6 Q'ty: 12 36H00289-00M 74H00485-XXM 99HAU0XX-02 ANTENNA,WIFI COVER, HINGE MIDDLE FRU Main Board Q'ty: 1 Q'ty: 1 Q'ty: 1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 89 PAGE NO.
Page 89 76H00987-00M 76H00986-00M BT-Antenna CONDUCTIVE_FABRIC CONDUCTIVE_FABRIC Q'ty: 1 Q'ty: 1 Q'ty: 1 76H00990-00M 76H00955-00M 72H00968-00M PORON_PROTECTION Mylar Speaker Copper Foil,17X4XT0.085 Q'ty: 1 Q'ty: 1 Q'ty: 1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 90 PAGE NO.
Page 91: Appendix
Black or White dot on the pixel. Once the numbers of dots and the distance between them are within the screen. specifications, it is allowed. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 92 PAGE NO.
Page 92 How to perform Warm Boot and Cold Boot: Warm Boot: Reset the unit by pressing reset button. Cold Boot: Press Power + Backlight+ Reset the unit simultaneously. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 93 PAGE NO.
Page 93 1.1 Regulation Label (on the rear housing of main unit ) HTC P/N: 77H00251-00M Size:35.6 × 31.6 mm Barcode Type: Code 128 symbology Label Characteristic Material: Polyester Color: pantone PMS422C Ink: pantone PMS425C HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 94 PAGE NO.
Page 94 2. Battery Label 2.1 Main Battery label HTC P/N: 35H00058-00 Size: 58.3 x 41.5 mm Manufacture by battery vendor. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 95 PAGE NO.
Page 95 3. Packing Label 3.1 Overpack Box label 1 HTC P/N: 77H00187-00 Size:93.0 × 48.0 mm Label Characteristic: Material: Hi Fi printing paper Color: pantone White Ink: B110 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 96 PAGE NO.
Page 96 3.2 Overpack Box label 2 (on 6-in-1 box) HTC P/N: 77H30026-00 Size:152.4 × 101.6 mm Label Characteristic: Material: Hi Fi printing paper Color: pantone White Ink: B110 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 97 PAGE NO.
Page 97 4. Pallet label 4.1 Pallet ID label HTC P/N: 77H30026-00 Size:101.6 × 152.4 mm Label Characteristic: Material: Hi Fi printing paper Color: pantone White Ink: B110 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 98 PAGE NO.
Page 98 4.2 Pallet ID label for Incomplete Pallet HTC P/N: 77H30026-00 Size:101.6 × 152.4 mm Label Characteristic: Material: Hi Fi printing p aper Color: pantone White Ink: B110 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 99 PAGE NO.
Page 99 DCS 1800 ReceiverTest Fast Bit Error Rate -104 Fast Bit Error Rate -104 Fast Bit Error Rate 8885 -104 DCS 1800 Ttansmitter Test TX Phase RMS Error HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 100 PAGE NO.
Page 100 TX Phase Peak Error TX Frequency Error TX Phase RMS Error TX Phase Peak Error TX Frequency Error Check TX Power Check TX Power Check TX Power HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 101 PAGE NO.
Page 101 -104 Bit Error Rate 9887 -104 E-GSM 900 Ttansmitter Test Check TX_Max Power 9613 TXP_Max > 18 Check TX_Max Power 9750 Check TX_Max Power 9887 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 102 PAGE NO.
Page 102 D. Board Level 2.5 Repairs A. Components to be replaced I. Main Board: ONLY the following items have been allowed to replace for M/B. Obverse side HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 103 PAGE NO.
Page 103 ACON1 72H00856-00M Spring 10 75H00228-00M Speaker Connector CON712 11 75H00228-00M Speaker Connector CON716 12 75H00248-00M Coaxial RF Connector BTSW1 13 75H00248-00M Coaxial RF Connector WRCON_SW1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 104 PAGE NO.
Page 104 RF Connector RFSW1 22 75H00417-00M RF Connector RFSW4 23 75H03005-00M KB Connector CON704 24 75H12002-00 Flashlight Connector PCON4 25 75H12002-00 Vibrator Connector CON707 Reverse side HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 105 PAGE NO.
Page 106 Description Location 1 75H00228-00M Receiver Connector CON2 2 75H00328-00M LCD FPC Connector (Lower cover board) CON3 3 75H00408-00M LCD cable Connector (Lower cover board) CON1 HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 107 PAGE NO.
Page 107 4.2 If the jack still doesn’t work properly after replace new one, please replace the M/B. 5. LCD Cable Connector 40P (CON709), LCD Cable Connector 30P (CON710) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 108 PAGE NO.
Page 108 11.2 If the switch still doesn’t work properly after replace new one, please replace the M/B. 12. SD Card Slot (CON711) 12.1 If the slot is broken, warp or doesn’t work properly (measure by scope), replace it. HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 109 PAGE NO.
Page 109 16.1 If the golden capacitor is broken, warp or doesn’t work properly (measure by scope), replace it. 16.2 If the golden capacitor doesn’t work properly after replace new one, please replace the M/B. C. Spare Part List For Board Level Repair Universal BOARD LEVEL Spare part List HTC confidential © 2004, HTC Corporation. All rights reserved.
Page 110 Vibrator Connector Camera Connector 27 75H00337-00M Connector B to B,20P,0.5mmPitch CON2 (Upper cover board) LCD Connector 28 75H00407-00M Connector Docking, JAM, 30p CON4 (Upper cover board) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 111 PAGE NO.
Page 111 LCD FPC Connector 30 75H00328-00M Connector B to B,60P,0.4mm,female CON3 (Lower cover board) LCD cable Connector 31 75H00408-00M Connector Docking, JAM, 40p CON1 (Lower cover board) HTC confidential © 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. F PAGE NO.